third coast equipment SP3410 User manual

OPERATOR'S MANUAL
VIBRATORY PLATE COMPACTOR
SP3410 / SP5013 / SP4518
Revision 021722
www.thirdcoastequipment.com

Toreduce the risk of injury, all operators and maintenance personnel must read and understand
these instructions before operating, changing accessories, or performing maintenance on Third
Coast Equipment machines. All possible situations cannot be covered in these instructions. Care
must be exercised by everyone using, maintaining,or working near this equipment.

1
CONTENTS APPLICATIONS
Introduction ……………………………………………….…1
Applications ……………………………..……….………….1
Functions and Controls……………………..………………1
Accessories………………………………………………….1
Hazards and Risks .……………………………………...1-3
Operation ………………………………………………........5
FUNCTIONS AND CONTROLS
Care and Preventive Maintenance…………………….. 6-7
Specifications……………………………………...….........8
Troubleshooting………………………….…………..……...9
Warranty …………………………………………….……...10
Maintenance Record ………………………………..…….10
INTRODUCTION
This operator's manual provides information pertaining to the
safe and proper operation of this machine. All operators
must read this manual in full prior to operation or
transportation of this machine.
PROPOSITION 65 WARNING
HAZARDS AND RISKS
NEVER allow any person to operate the machine without adequate instruction.
ENSURE all operators read, understand,and follow the operating instructions.
SERIOUS INJURY could result from improper or careless use of this machine.
Transportation and lifting of plate compactors should be conducted only with tested lifting gear sufficient for the
lifting capacity. Ensure to use certified lifting and fastening equipment. Only use the designated lifting points
provided.
•Earthwork Compaction
•Granular & Mixed Soil
•Gravel & Aggregate
The motor is controlled by an ON/OFF switch or
push button is mounted on the motor below the
fuel tank.
Tension of the drive belt is adjustable, loosen the
four nuts on the bolts which secure the motor to
the base plate. Adjust the set screws which bear
against the motor crankcase to achieve the
required belt tension. Ensure that the four nuts and
the set screw locknuts are tightened after
adjustment.
ACCESSORIES
Accessories Model
Wheel Kit - for easy
machine transportion
SP Series
Water Tank – for asphalt
compaction applications
Rubber Mat – for paverstone
and brick applications
•Asphalt Compaction
•Paverstones
•Utility & Trench Work
SP Series
SP Series
Extended Storage .............................................…….......5
Transportation…………………………………………….…5
Safety Labels.....………………………………………........4

2
! MECHANICAL HAZARDS
DO NOT operate the machine unless all protective guards are in place.
KEEP handles and feet clear of rotating and moving parts as theywill cause injury if contacted.
ENSURE that the motor operation switch is in the OFF position and the spark plug ignition lead is disconnected before
removing the guards or making adjustments.
ENSURE both the machine and the operator are stable by setting up onlevel terrain and the machine will not tip over,
slide of fall while in operation or unattended.
DO NOT leave the machine in operation while it is unattended.
ENSURE that the walls of a trench are stable and will not collapse due to the action of the vibration, prior to commencing
compaction.
ENSURE that the area to be compacted does not contain any “live” electrical cables, gas, water or communication
services which may bedamaged by the action of vibration.
EXERCISE CARE when operating unit. Exposure to vibration or repetitive work actions may be harmful to hands and
arms.
NEVER stand on the unit while it is operating.
DO NOT increase the governed no-load motor speed above 3,500 r/min. Any increase may result in personal injury and
damage to the machine.
AVOID CONTACT with engine and muffler while machine is running or hot. Extreme heat may cause severe burns.
All machine and engine repairs should be conducted by a certified servicing dealership.
! FIRE & EXPLOSION HAZARDS
PETROL is extremely flammable and explosive under certain conditions.
ENSURE that the petrol is only stored in an approved storage container.
DO NOT refuel while the motor while it is in operation or hot.
DO NOT refuel in the vicinity of sparks or naked flame.
DO NOT over fill the fuel tank and avoid spilling petrol when refueling. Spilled petrol or petrol vapor may ignite. If
spillage occurs, ensure that the area has been cleaned and dried before starting the motor.
ENSURE that the fuel tank cap is securely fitted after refueling.
! CHEMICAL HAZARDS
DO NOT operate or refuel a petrol or diesel motor in a confined area without adequate ventilation.
CARBON MONOXIDE exhaust gases from internal combustion motor driven units can cause death in confined spaces.
! NOISE HAZARDS
EXCESSIVE NOISE can lead to temporary or permanent loss of hearing.

3
WEAR an approved hearing protection device to limit noise exposure. As required by Occupational Safety and Health
Administration regulations.
PROTECTIVE CLOTHING
ALWAYS wear proper protective clothing when operating this equipment. Hearing protection, respiratory protection,
shatterproof eye protection, steel-toe boots, and other PPE as required by job or city regulations. Eye
! ADDITIONAL HAZARDS
Slip/Trip/Fall is a major cause of serious injury or death. Beware of uneven or slippery work surfaces.
Exercise care when working in the vicinity of open, trenches, holes,or excavations.

4
Third Coast Equipment machines use international pictorial labels where
required. These labels are described below:
Label Meaning
This model-in label contains important safety and
operating information. If it becomes illegible, the cover
must be replaced. Reger to the Parts Manual for
ordering information.
DANGER!
Engines emit carbon monoxide; operate only in
well-ventilate area. Read the Operation Manual for
machine information. No sparks, flames, or burning
objects near the machine. Shut off the engine before
refueling. Use only clean, filtered unleaded gasoline.
CAUTION！
Lifting point.
CAUTION!
Use only clean, filtered gasoline fuel.
WARNING!
Hot surface!
SAFETY LABELS

5
OPERATION
Pre-start-up inspection
The following pre-start-up inspection must be performed before the start of each work session or after every four hours of
use. If any fault is discovered, the machine should be deemed not operational until the fault is rectified.
1. Thoroughly inspect the machine for signs of damage. Remove any dirt, debris, or material that may have accumulated
from prior use. Clear any dust accumulation from the air filter, carburetor, and engine cooling unit.
2. Check components and all hardware is present and secure.
3. Check engine oil level
4. Check fuel level
5. Check for fuel line and oil leaks
Petrol Engine
Start and Stop Procedure
1. Open the fuel valve lever to the "ON" position
2. If starting the engine from cold, set the choke to the "CLOSED" position (If restarting a warm engine, the choke is
usually not required.)
3. Turn the engine ON/OFF switch to the “ON" position.
4. Set the throttle to the idle position by moving the throttle lever fully to the right.
5. Taking a firm hold of the recoil starter grip and slowly pull the recoil starter until
resistance is felt then pull out sharply.
a. Do not pull the recoil rope to full extension
b. Allow the recoil rope to retract without releasing your hold
6. As the engine warms up, gradually set the choke lever to the "OPEN" position.
7. To begin compacting, set the throttle to the "FAST" position.
8. To stop the engine, set the throttle to idle and allow engine to run for 2 to 3 minutes
9. Turn the engine ON /OFF switch to the “OFF” position.
10. Close the fuel valve lever to the "OFF" position.
EXTENDED STORAGE
For machine storage over 30 days, the following is recommended:
•Thoroughly clean the machine
•Check and repair any leaks or loose hardware
•Drain the fuel tank completely
•Check engine oil and top off if necessary
•Clean the fuel filter
•Clean the air filter
•Store machine in a clean and dry indoor storage
TRANSPORTATION
1. Always shut off engine when transporting machine.
2. Make sure lifting device has enough capacity to hold machine (see identification plate on machine for weight).
3. Use lifting point when lifting machine.
4. Wheel Kit is optional and can be used for short distance transportation.

6
CARE AND PREVENTIVE MAINTENANCE
Check the oil level in the motor crankcase daily.
Inspect the rubber anti vibration mounts for wear or deterioration.
If the optional water tank is equipped, inspect the water hose and its connections to ensure that they donot leak. Clean
the underside of the plate regularly to prevent a build up of material.
CAUTION:
Inspection and other services should
always be carried out on hard and level
ground with the engine shutdown.
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good
working condition before using, carry out the
maintenance inspection in accordance with Tables 1
through 3.
TABLE 2. ENGINE CHECK
(For details, see separate engine Manual)
Item Hours of Operation
Leakage of oil fuel Every 8 hours (every day)
Loose or missing
hardware Every 8 hours (every day)
Engine oil check and
replenishment
Every 8 hours (every day)
(Replenish to specified
Max. level)
Engine oil
replenishment At first 20 hours, then every 100 hours
Air cleaner cleaning Every 50 hours
CAUTION:
These inspection intervals are for
operation under normal conditions.
Adjust your inspection intervals based
on the number hours plate compactor is
in use, and particular working conditions.
Daily Service
zCheck for leakage of fuel or oil.
zRemove soil and clean the bottom of compaction plate.
zCheck engine oil.
zCheck for loose screws including tightness. See Table 3 above (tightening torque), for retightening.
CAUTION:
Fuel piping and connections
should be replaced every 2
years.
TABLE 1. MACHINE INSPECTION
Item Hours of Operation
(Starting check) Every 8 hours (every day)
Loosened of lost screws Every 8 hours (every day)
Damage of any part Every 8 hours (every day)
Function of machine
controls Every 8 hours (every day)
Vibrator oil check Every 100 hours
Vibrator oil replacement Every 200 hours
V-belt (clutch) check Every 200 hours
TABLE 3. TIGHTENING TORQUE (in. kg/cm) Diameter
Material6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
4T 70 150 300 500 750 1100 1400 2000
6-8T 100 250 500 800 1300 2000 2700 3800
11T 150 400 800 1200 2000 2900 4200 5600
* 100 (6mm) 300-350 (8mm) 650-700 (10mm)
*(In case counter-part is of aluminium)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and
screw.

7
Changing Vibrator Oil / Vibrator Grease
When changing the vibrator oil, remove the drain plug located at the bottom-right of the vibrator, and simplytip the
compactor to drain the oil. Note that the oil will drain more easily while it is hot. For SP series compactors,replace
the oil with 200ML of 10W-30 motor oil;
Air Filter
1. The air filter element should be cleaned because a
clogged air cleaner can cause poor engine starting,
lack of power and shorten engine life substantially.
2. Toclean or replace air filter loosen the wing nut on
the air filter housing (Figure 1), remove the cover
and take out air filter cartridge. If only cleaning of
the air filter is desired blow through the air filter
cartridge from the inside, moving a jet of dry
compressed air up and down until all dust is
removed.
CAUTION:
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand
gets caught between the V-belt and the clutch. Always use safety gloves. Never run the machine
without the belt cover as similar injury may occur.
zChecking and Replacing the V-belt and Clutch
After 200 hours of operation, remove the upper belt cover to check the V-belt tension (Figure 2). Tension is proper if the
belt bends about 10mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power
transmission efficiency, causing reduced compaction and shortens the life of the belt itself.
CAUTION:
If the compactor’s vibration reduces or eliminates entirely during normal operation, check the
V-belt and clutch immediately.
zReplacing the V-belt
Remove the upper and lower belt covers. Engage an offset wrench (13mm) or the like to vibrator pulley (lower) fastening
bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset
wrench clockwise so that the V-belt will come off.
zReinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in
removal, rotate offset wrench clockwise so that the V-belt goes back on.
zChecking Clutch
Check the clutch simultaneously with V-belt checking. With belt removed, check outer drum of the clutch for seizure and
“V” groove for wear or damage with your eyes. Clean the “V” groove as necessary. Wear of lining or shoe should be
checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.

8
SPECIFICATIONS
Model SP3410 SP5013
SP4518
Measured sound level 105dB 102.2dB
Guaranteed sound level 108dB 105.2dB
Uncertainty 3dB 3dB
Hand-Arm-Vibration (as per ISO8662, Part 1, m/s2): 4-9
Serial Plate
Governed Speed - 3500 RPM
Drive Belt
1 x ‘A’ section V-belt
Bearings
The following bearings are sealed:
Centrifugal clutch – grease lubricated
Vibrator – oil bath lubricated
Acoustic Noise (According to 2000/14/EC)
Weight SP3410 SP5013 SP4518
Operating Weight 143 lb 183 lb 212 lb
Performance Data
Base Plate Material Cast Iron Cast Iron Cast Iron
Centrifugal Force 2248 lbf 2923 lbf 4046 lbf
Vibration Frequency 5400 vpm 5500 vpm 5400 vpm
Travel Speed 72 ft / min 80 ft / min 66 ft/min
Engine
Engine Manufacturer Vanguard / Honda
Engine Model 200 / GX160
Output Power 6.5hp / 5.5 hp
Dimensions SP3410 SP5013 SP4518
Base Plate Width A 14 in 20 in 18 in
Base Plate Length B 19.5 in 20.5 in 22 in
Machine Length C 25 in 28 in 27 in
Overall Length D 40 in 42 in 41 in
Machine Height E 22.5 in 21.5 in 24.5 in
Overall Height F 36.5 33” 38.5 in

SYMPTOM POSSIBLE CAUSES SOLUTION
Engine speed too low? Set engine speed to correct RPM.
Clutch slips? Check or replace clutch.
V-belt slips? Adjust or replace V-belt.
Excessive oil in vibration? Drain excess oil and fill to proper level.
Malfunction in vibrator housing? Check eccentric, gears and counter weights.
Bearing Failure? Replace Bearing
Insufficient engine output? Check engine, compression etc.
SYMPTOM POSSIBLE CAUSE SOLUTION
Spark plug bridging? Check gap, insulation or replace spark plug.
Difficult to start, "fuel is available, Carbon deposit on spark plug? Clean or replace spark plug.
but no SPARK at spark plug". Short circuit due to deficient
spark plug insulation?
Improper spark plug gap? Set to proper gap.
ON/OFF switch is shorted? Check switch wiring, replace switch.
Difficult to start, "fuel is available, Ignition coil defective? Replace ignition coil.
and SPARK is present at spark Improper spark gap, points dirtry? Set correct spark gap and clean points.
plug. Condenser insulation worn or
short circuiting?
Spark plug wire broken or short circuiting? Replace defective spark plug wiring
Flush fuel system, and replace with
Difficult to start, "fuel is available, correct type of fuel.
spark is present and compression Water or dust in fuel system? Flush fuel system.
is normal" Air cleaner dirty? Clean or replace air cleaner.
Suction/exhaust valve stuck or protruded? Re-seat valves.
Difficult to start, "fuel is available, Piston ring and/or cylinder worn? Replace pistion rings and or pistion.
spark is present and compression Cylinder head and/or spark plug not
is low. tightened properly?
Head gasket and/or spark plug
gasket damaged?
Fuel not available in fuel tank? Fill with correct type of fuel.
Apply lubricant to loosen fuel cock level,
replace if necessary.
Fuel filter clogged? Replace fuel filter.
Fuel tank cap breather hole cloged? Clean or replace fuel tank cap.
Air in fuel line? Bleed fuel line.
"Weak in power" compression is Air cleaner not clean? Clean or replace air cleaner.
proper and does not mistire. Improper level in carburetor? Check float adjustment, re-build carbureator.
Defective Spark plug? Clean or replace spark plug.
Flush fuel system, and replace with
"Weak in power" compression is correct type of fuel.
proper but mistires. Dirty spark plug? Clean or replace spark plug.
Ignitiion coil defective? Replace ignition coil.
Spark plug heat value improper? Replace with correct type of spark plug.
Engine overheats. Correct type of fuel? Replace with correct type of fuel.
Cooling fins dirty? Clean cooling fins.
Governor adjusted correctly? Adjust governor.
Rotational speed fluctuates. Governor spring defective? Replace governor spring.
Fuel flow restricted? Check entire fuel system for leaks or clogs.
Recoil mechanism clogged with
Recoil starter malfunction. dust and dirt?
Sprial spring loose? Replace sprial spring.
TROUBLESHOOTING
Fuel cock does not open properly?
Replace head and spark plug gaskets.
Torque cylinder head bolts and spark plug.
Wrong fuel type?
No fuel present at carburetor.
Clean recoil assembly with soap and water.
Water in fuel system?
Check spark plug insulation, replace if worn.
Replace condenser.
Travel speed too low, and vibration is
reduced.
ENGINE TROUBLE SHOOTING
9

Reference the Third Coast Equipment consumer warranty policy online or refer to your local dealership.
WARRANTY
MAINTENANCE RECORD
Invoice Number: Type of Machine:
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
Preventative maintenance and routine service are essential to the long life of your plate compactor. Please refer to your local
Third Coast Equipment dealer for all OEM spare parts and service needs. For your convenience we have provided this
space to record relevant data about your plate compactor.
yp
Date Purchased: Dealer Name:
Serial Number: Dealer Phone:
REPLACEMENT PARTS USED MAINTENANCE LOG
PART NO. DESCRIPTION QUANTITY COST DATE DATE OPERATION
10