bergmann CAREX 370 S User manual

Series:
Type:
Type of document:
As of:
Document number
2-134
SL11
Original operating instructions
201703 en
BTA_SL11_CAREX+SHUTTLE_201703_en
SHUTTLE 370 S SHUTTLE 410 S SHUTTLE 450 S SHUTTLE 490 S
SHUTTLE 390 K SHUTTLE 430 K SHUTTLE 470 K SHUTTLE 510 K
CAREX 370 S CAREX 410 S CAREX 450 S CAREX 490 S
CAREX 390 K CAREX 430 K CAREX 470 K CAREX 510 K
Silage trailers
Operating Instructions

General
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1 General
1.1 Identification
☐CAREX 370 S
☐CAREX 390 K
☐CAREX 410 S
☐CAREX 430 K
☐CAREX 450 S
☐CAREX 470 K
☐CAREX 490 S
☐CAREX 510 K
☐SHUTTLE 370 S
☐SHUTTLE 390 K
☐SHUTTLE 410 S
☐SHUTTLE 430 K
☐SHUTTLE 450 S
☐SHUTTLE 470 K
☐SHUTTLE 490 S
☐SHUTTLE 510 K
Type:
Vehicle identification number
(VIN):
Delivery date:
1.2 Manufacturer
Ludwig Bergmann GmbH
Maschinenfabrik
+49 (0)4444 - 2008-0
+49 (0)4444 - 2008-88
-
Hauptstraße 64-66
49424 Goldenstedt
[e-mail]
www.Bergmann-Goldenstedt.de
1.3 Spare Parts Stock
Ersatzteillager
+49 (0)4444 - 2008-16
+49 (0)4444 - 2008-25
-
Hauptstraße 64-66
49424 Goldenstedt
[e-mail]
www.Bergmann-Goldenstedt.de
1.4 Customer Service Management
Jörg Kammacher
+49 (0)4444 - 2008-15
+49 (0)4444 - 2008-43
-
Hauptstraße 64-66
49424 Goldenstedt
[e-mail]
www.Bergmann-Goldenstedt.de

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1.5 Preface
Dear customer,
You have made a good choice. We would like to thank you for placing your trust in us by purchasing a
Bergmann vehicle. As a supplier of agricultural machinery, we offer you efficient machinery at high quality
standards with the service to match.
These operating instructions provide a detailed technical description, general and special explanations with
regards to correct use and operation as well as tips for troubleshooting. Please read these operating instructions
carefully before operating the vehicle for the first time. Please follow the recommendations for proper preventive
maintenance and service for your trailer, which will ensure a long operating life and a continuous operational
readiness. Also observe the safety notices listed in these operating instructions.
Modifications that are not in accordance with or allowed by these operating instructions may only be carried out
with written permission from Bergmann.
Due to the fact that our products and technical standards are constantly being developed, these operating
instructions are subject to change without notice.
If the vehicle is transferred by the customer to a third party, the operating instructions must be
passed on to the new owner.
1.5.1 Instructions for work safety
All sections in the operating instructions which concern personal safety have been marked
with this symbol. Pass all safety instructions on to other users.
Particularly useful information for the user
Important!
Important!

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1.6 Table of Contents
1General.................................................................................................................... 2
1.1 Identification ...................................................................................................................... 2
1.2 Manufacturer...................................................................................................................... 2
1.3 Spare Parts Stock.............................................................................................................. 2
1.4 Customer Service Management........................................................................................ 2
1.5 Preface................................................................................................................................ 3
1.5.1 Instructions for work safety................................................................................................................3
1.6 Table of Contents .............................................................................................................. 4
2Notices for the User............................................................................................. 10
2.1 Product Liability, Obligation to Inform........................................................................... 10
2.2 Product Transfer Instructions......................................................................................... 12
2.3 General Information......................................................................................................... 13
2.3.1 Intended Use ...................................................................................................................................13
2.4 Designation...................................................................................................................... 14
2.4.1 Vehicle Identification Number (VIN) ................................................................................................14
2.4.2 CE Symbol.......................................................................................................................................14
2.4.3 Identification Plate - Vehicle............................................................................................................15
2.4.3.1 Position of identification plate......................................................................................................15
2.4.4 Identification Plate - Drawbar ..........................................................................................................16
2.5 Technical data.................................................................................................................. 16
2.5.1 CAREX 370 S / 390 K / 410 S / 430 K / 450 S / 470 K / 490 S / 510 K ..........................................17
2.5.1.1 Dimensions..................................................................................................................................17
2.5.1.2 Weights .......................................................................................................................................17
2.5.1.3 Pick-Up........................................................................................................................................18
2.5.1.4 Chassis........................................................................................................................................18
2.5.1.5 Supply .........................................................................................................................................18
2.5.1.6 Airborne acoustical noise emissions...........................................................................................18
2.5.1.7 Ambient temperature...................................................................................................................18
2.5.2 SHUTTLE 370 S / 390 K / 410 S / 430 K / 450 S / 470 K / 490 S / 510 K ......................................19
2.5.2.1 Dimensions..................................................................................................................................19
2.5.2.2 Weights .......................................................................................................................................19
2.5.2.3 Pick-Up........................................................................................................................................20
2.5.2.4 Chassis........................................................................................................................................20
2.5.2.5 Supply .........................................................................................................................................20
2.5.2.6 Airborne acoustical noise emissions...........................................................................................20
2.5.2.7 Ambient temperature...................................................................................................................20
2.6 Warning Symbols and Notice Stickers........................................................................... 21
2.6.1 Definition of the Warning Symbols and Notice Stickers..................................................................21
2.6.1.1 General........................................................................................................................................21
2.6.1.2 Drive............................................................................................................................................25
2.6.1.3 Hydraulic .....................................................................................................................................26
2.6.1.4 Scraper floor................................................................................................................................26
2.6.1.5 Tailgate........................................................................................................................................26
2.6.1.6 Chassis- Tandem axle unit..........................................................................................................27
2.6.1.7 Chassis - with Hydraulic Axle Compensation .............................................................................27
2.6.1.8 Lift axle........................................................................................................................................28
2.6.1.9 Forced Steering...........................................................................................................................29
2.6.1.10 Silage Trailer...........................................................................................................................31
2.7 Safety and Accident Prevention Requirements............................................................. 32
2.7.1 Basic rules.......................................................................................................................................32
2.7.2 Driving..............................................................................................................................................32

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2.7.3 Road traffic regulations....................................................................................................................33
2.7.4 Coupling, loading, transport.............................................................................................................33
2.7.5 PTO Shaft Operation.......................................................................................................................34
2.7.6 Hydraulic system .............................................................................................................................35
2.7.7 Brakes and Tires .............................................................................................................................36
2.7.8 Maintenance....................................................................................................................................36
2.8 Important Information for Vehicle Operation................................................................. 37
2.9 Other Hazards.................................................................................................................. 38
2.10 Safety Notice.................................................................................................................... 38
3Initial Start-up and Functions ............................................................................. 39
3.1 Vehicle Functions............................................................................................................ 39
3.2 After Delivery ................................................................................................................... 39
3.3 Coupling to the Tractor ................................................................................................... 40
3.3.1 Preparation......................................................................................................................................40
3.3.2 Coupling the Hydraulic ....................................................................................................................40
3.3.3 Coupling the Controller....................................................................................................................40
3.4 Jack Stand........................................................................................................................ 41
3.4.1 Mechanical Jack Stand....................................................................................................................41
3.4.1.1 Couple the Vehicle......................................................................................................................41
3.4.1.2 Coupling the Vehicle ...................................................................................................................41
3.5 Drawbar............................................................................................................................ 42
3.5.1 Drawbar Adjustment (Hydraulic) .....................................................................................................42
3.5.1.1 E-controls (operated using terminal)...........................................................................................42
3.5.1.2 Vehicle controls...........................................................................................................................43
3.6 PTO shaft.......................................................................................................................... 44
3.7 Pick-up.............................................................................................................................. 46
3.7.1 Locking / Unlocking the Pick-up......................................................................................................47
3.7.2 Raising / Lowering the Pick-up........................................................................................................48
3.7.3 Switching the Pick-up On / Off ........................................................................................................49
3.7.4 Setting the Pick-up Working Height.................................................................................................50
3.7.5 Guide Wheels..................................................................................................................................52
3.7.6 Guide roller......................................................................................................................................53
3.7.7 Guide Comb and Swath Roller........................................................................................................54
3.7.7.1 Adjusting the height.....................................................................................................................54
3.7.7.2 Setting the angle of inclination....................................................................................................54
3.8 Conveyor Unit.................................................................................................................. 55
3.8.1 Switching Conveyor Unit On / Off....................................................................................................55
3.8.2 Conveyor Unit Cover .......................................................................................................................56
3.9 Cutting Unit...................................................................................................................... 57
3.9.1 Cutting Unit......................................................................................................................................57
3.9.1.1 Procedure:...................................................................................................................................57
3.9.2 Sharpening the Knives ....................................................................................................................58
3.9.3 Cleaning...........................................................................................................................................58
3.10 Chassis (hydraulic Axle Balance)................................................................................... 59
3.10.1 Setting the Clearance......................................................................................................................59
3.10.2 Position of the ball valves:...............................................................................................................59
3.10.3 Setting..............................................................................................................................................60
3.11 Follow up Steering........................................................................................................... 61
3.12 Forced Steering ............................................................................................................... 62
3.12.1 Safety Notice ...................................................................................................................................62
3.12.2 Adapting the Tractor to the Trailer...................................................................................................63
3.12.3 Coupling...........................................................................................................................................64
3.12.4 Uncoupling:......................................................................................................................................64
3.12.5 Adjusting the Steering .....................................................................................................................65
3.12.6 Steering Variations ..........................................................................................................................65
3.13 Cargo Space..................................................................................................................... 67
3.13.1 Access to Cargo Space...................................................................................................................67

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3.13.2 Ladder and Access Door.................................................................................................................68
3.13.3 Front Wall - Hydraulic Swivel Mechanism.......................................................................................69
3.13.3.1 Front wall elements.................................................................................................................69
3.13.3.2 Front Wall Positions................................................................................................................70
3.13.3.3 Raising and lowering the front wall.........................................................................................71
3.13.4Front Wall Sensor, Bottom (Right) ..................................................................................................72
3.13.4.1 Angle sensor...........................................................................................................................73
3.13.5 Front Wall Sensor, Middle...............................................................................................................74
3.13.5.1 Inductive sensor “Opener” & “Closer” .....................................................................................75
3.13.6Tailgate Sensor, Top (Left & Right).................................................................................................76
3.13.6.1 Inductive sensor “Opener” & “Closer” .....................................................................................77
3.13.7 Cargo Space, Rear..........................................................................................................................78
3.13.8 Extension Walls...............................................................................................................................79
3.13.9 Cargo Space Cover.........................................................................................................................80
3.13.9.1 Opening / Closing the Cargo Space Cover ............................................................................80
3.13.10 Cargo Space Cover Sensor, Right..............................................................................................81
3.13.10.1 Inductive sensor “Opener” & “Closer” .....................................................................................82
3.14 Scraper Floor ................................................................................................................... 83
3.14.1 Scraper floor chains.........................................................................................................................83
3.14.2 Scraper Floor Chain Tensioning System.........................................................................................83
3.14.3 Scraper Floor Drive .........................................................................................................................83
3.15 Dosing Unit ...................................................................................................................... 84
3.15.1 Dosing Unit Sensor Left...................................................................................................................84
3.15.1.1 Inductive sensor “Opener” & “Closer” .....................................................................................85
3.16 Tailgate............................................................................................................................. 86
3.16.1 Locking and Unlocking the Tailgate ................................................................................................87
3.16.2 Tailgate Sensor, Bottom (Left & Right)............................................................................................88
3.16.2.1 Inductive sensor “Opener” & “Closer” .....................................................................................89
3.16.3 Tailgate Sensor, Top (Right) ...........................................................................................................90
3.16.3.1 Angle sensor...........................................................................................................................91
3.16.4 Tailgate Positions ............................................................................................................................92
3.17 Hydraulics........................................................................................................................ 93
3.17.1 Storing the Supply Lines..................................................................................................................93
3.17.2 Hydraulic Supply Line Markings......................................................................................................94
3.17.3 Hydraulic System “E-Control” ..........................................................................................................95
3.17.3.1 Control block...........................................................................................................................95
3.17.3.1.1 Control block emergency operation.................................................................................95
3.17.3.2 Hydraulic System Supply Line “E-Control“ .............................................................................97
3.17.3.3 Supply System with E-control.................................................................................................99
3.17.3.4 Coupling the hydraulic supply lines with E-control ...............................................................102
3.17.3.5 Uncoupling the hydraulic supply lines with “E-control” .........................................................103
3.18 Terminal.......................................................................................................................... 104
3.18.1 Terminal BCT 20 ...........................................................................................................................104
3.18.1.1 User Interface .......................................................................................................................104
3.18.1.2 Quick Start............................................................................................................................105
3.18.1.3 Menu Structure .....................................................................................................................105
3.18.1.4 Menu Examples –Transport Trailer .....................................................................................105
4Operating the Vehicle........................................................................................ 107
4.1 Loading Procedure........................................................................................................ 107
4.1.1.1 Start the loading procedure.......................................................................................................107
4.1.1.2 Loading Procedure....................................................................................................................107
4.2 Unloading Procedure..................................................................................................... 108
4.2.1.1 Unloading without dosing rollers...............................................................................................108
4.2.1.2 Unloading with dosing rollers....................................................................................................108
4.3 Driving on Roads........................................................................................................... 109
4.3.1 Set Vehicle Parts in Driving Position.............................................................................................109

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4.3.2 Locking the Steering Axle..............................................................................................................109
4.3.3 Driving............................................................................................................................................110
4.4 Weights and Capacity Information ............................................................................... 110
5Care and Maintenance....................................................................................... 111
5.1 General:.......................................................................................................................... 111
5.2 Cleaning and Maintenance in the Cargo Space........................................................... 111
5.3 Maintenance Schedule .................................................................................................. 112
5.4 Screw torques................................................................................................................ 114
5.5 Cleaning the machine.................................................................................................... 115
5.6 Suspension .................................................................................................................... 115
5.7 Tires and Wheels ........................................................................................................... 116
5.7.1 Wheel nuts and wheel bolts...........................................................................................................116
5.7.1.1 Maximum Wheel Nuts Torque...................................................................................................116
5.7.2 Tire Pressure.................................................................................................................................117
5.8 Axles............................................................................................................................... 118
5.8.1 Maintenance..................................................................................................................................118
5.8.2 Check wheel hub for play..............................................................................................................118
5.8.3 Changing the grease in the wheel hub bearing.............................................................................119
5.8.4 Follow-up Axles .............................................................................................................................120
5.8.5 Forced Steering.............................................................................................................................120
5.9 Air Brake System........................................................................................................... 121
5.9.1 Trailer Brake Effect Regulator (Manual Adjustment) (If Available)................................................121
5.9.2 ALB –Automatic load sensing brake effect regulator (if available)...............................................121
5.9.3 De-watering the air tank ................................................................................................................121
5.9.4 Cleaning the Line Filter..................................................................................................................122
5.9.4.1 Tightness test............................................................................................................................122
5.9.5 Check Pressure in Reserve Tank..................................................................................................122
5.9.6 Check Brake Cylinder Pressure ....................................................................................................122
5.9.7 Check Brake Cylinder Stroke ........................................................................................................123
5.9.8 Adjusting the Brake Lever .............................................................................................................123
5.9.9 Adjusting the Linkage Control Element.........................................................................................123
5.10 Parking brake................................................................................................................. 124
5.11 Drive ............................................................................................................................... 125
5.11.1 PTO shaft.......................................................................................................................................125
5.11.1.1 General: ................................................................................................................................125
5.11.1.2 Lubrication of Walterscheid PTO shaft.................................................................................125
5.11.1.3 Lubrication Points and Grease Quantities............................................................................125
5.11.1.4 Maintenance Intervals...........................................................................................................126
5.11.2 Gearboxes.....................................................................................................................................127
5.11.2.1 General: ................................................................................................................................127
5.11.2.2 Gearbox Allocation and Oil Fill Quantities............................................................................127
5.11.2.3 Rotor- planetary gearbox - Draining gearbox oil...................................................................128
5.11.2.4 Rotor- planetary gearbox - Adding gearbox oil.....................................................................130
5.11.3 Roller Chains.................................................................................................................................131
5.11.4 Clutches.........................................................................................................................................132
5.12 Scraper Floor Chains..................................................................................................... 133
5.12.1 Tensioning Scraper Floor Chains..................................................................................................133
5.12.2 Shortening the Scraper Floor Chain..............................................................................................133
5.12.3 Shorten scraper floor chain if chains are different lengths............................................................133
5.13 Cutting Unit.................................................................................................................... 134
5.13.1 Knife Adjustment ...........................................................................................................................134
5.13.2 Cutting Unit Adjustment.................................................................................................................134
5.13.3 Sensor Adjustments ......................................................................................................................135
5.13.3.1 Top Sensor: Indicator "Cutting unit off".................................................................................135
5.13.3.2 Bottom Sensor: Knife Position..............................................................................................135
5.14 Conveyor Unit................................................................................................................ 136

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5.14.1 Scraper..........................................................................................................................................136
5.15 Hydraulics...................................................................................................................... 136
5.15.1 Hydraulic Oil Filter (Pilot box / Comfort Control) ...........................................................................136
5.16 Circuit Diagrams............................................................................................................ 137
5.16.1 Hydraulics......................................................................................................................................137
5.16.2 Electric...........................................................................................................................................139
5.16.2.1 Terminal –BCT 20................................................................................................................139
5.16.2.2 Terminal –CCI 200...............................................................................................................139
5.16.2.3 Terminal –ISOBUS ..............................................................................................................140
5.16.2.4 Wiring harness BCT / CCI / ISOBUS....................................................................................141
5.16.2.4.1 Wiring harness legend...................................................................................................142
5.16.2.5 Wiring harness BCT / CCI / ISOBUS - expansion unit.........................................................144
5.16.2.5.1 Wiring harness legend...................................................................................................145
5.16.3 Brake System ................................................................................................................................146
5.16.3.1 Air Brake - Tandem...............................................................................................................146
5.16.3.2 Air Brake - Tridem.................................................................................................................148
5.17 Lubrication..................................................................................................................... 150
5.17.1 Lubrication diagram.......................................................................................................................151
5.17.1.1 Lubrication diagram vehicle type "S"....................................................................................152
5.17.1.2 Lubrication diagram vehicle type "S"....................................................................................153
5.17.1.3 Lubrication diagram axle.......................................................................................................154
5.17.1.4 Lubrication diagram drawbar (Forced steering hydraulic / normal).....................................155
5.18 Malfunctions................................................................................................................... 156
6Declaration of Conformity................................................................................. 157
6.1 CAREX............................................................................................................................ 157
6.2 SHUTTLE........................................................................................................................ 158
7Contact Details & Contact Persons.................................................................. 159
7.1 Manufacturer.................................................................................................................. 159
7.2 Authorized officer / Sale................................................................................................ 159
7.3 Sales management Export West................................................................................... 159
7.4 Sales management Export East.................................................................................... 159
7.5 Spare parts warehouse ................................................................................................. 160
7.6 Customer service management.................................................................................... 160
7.7 Emergency service........................................................................................................ 160
7.8 Worldwide Sales Partners............................................................................................. 160

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Notices for the User
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2 Notices for the User
2.1 Product Liability, Obligation to Inform
Product liability requires the manufacturer and dealer to go through the operating instructions and to instruct the
customer at the time of transfer, paying particular attention to operational, safety and maintenance
requirements.
In order to prove that the vehicle and the operating instructions were transferred properly, written confirmation is
needed.
You will find a transfer statement below which must be filled out and returned to Bergmann after transfer.
According to the German product liability law, every farmer is the owner of a business.
According to the German product liability law, property damage is damage which is caused by a vehicle, but not
damage caused to a vehicle. The liability includes a 500 Euro excess. In accordance with the German product
liability law, damages to the business are not covered.
Attention!
If the vehicle is transferred by the customer to a third party, the operating instructions must also be given to the
new owner and the new owner must be made aware of the requirements.
Attention!
Be advised that the right to make claims under guarantee only exists after this transfer statement has been filled
out, signed and returned to Bergmann.
We reserve the right to process personal information, received within the framework of this business relationship
in accordance with the federal privacy act.

Notices for the User
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Notices for the User
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2.2 Product Transfer Instructions
According to product liability requirements, the following listed points must be checked.
Please mark applicable boxes.
X
Vehicle was checked against the delivery note. All individually packed parts have been
removed. All safety equipment, PTO shafts and control elements are present.
Operation, initial start-up and maintenance of the vehicle according to the
operating instructions has been addressed and explained to the customer.
Tires checked for proper air pressure.
Wheel nuts checked for tightness.
Instructed on proper PTO shaft RPM.
Mechanical functions demonstrated and explained.
Electrical connection to the tractor was made and the connection was
checked. Observe notices in the operating instructions!
Fitting to tractor carried out.
PTO shaft shortened to proper length.
Electrical system functions were checked and explained.
Hydraulic connection to the tractor was made and checked
checked for proper connection.
Hydraulic functions were demonstrated and explained.
Parking and service brake function tested.
Test run was made and no deficiencies were found.
Explanation of functions during test run.
Information about optional and extra equipment was provided.
Informed that reading the operating instructions is absolutely necessary
In order to prove that the vehicle and operating instructions were transferred properly, the transfer statement
must be filled out, signed and returned to Bergmann.
Ludwig Bergmann GmbH
Maschinenfabrik
D –49424 Goldenstedt, Hauptstraße 64 - 66
Tel. [phone] Telefax 04444/2008-88

Notices for the User
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2.3 General Information
Read the operating instructions thoroughly and observe safety notices before initial start-up!
2.3.1 Intended Use
The "CAREX" / “SHUTTLE” trailer is intended solely for standard use in agricultural work (intended use).
Authorised used are loading, transporting and unloading of roughage, green forage, silage and straw. It is also
permitted to transport and unload chopped material (grass / maize). Any other use is not considered to be the
intended use. The manufacturer is not liable for damages attained during unintended use. In this case the user
is solely responsible.
Observing the manufacturer’s operating, service and maintenance requirements is also considered intended
use, as well as the exclusive use of original spare parts.
The vehicle may only be operated, serviced and maintained by persons who are familiar with it and who have
been instructed on the hazards.
They must be made familiar with all equipment and control devices as well as their functions before operation.
The vehicle is designed for one-man operation. The operator’s work place is in the driver’s seat in the cab of the
tractor. The operator may only drive and operate the vehicle when no other persons are in danger zones! (Pay
special attention to children)!
Foreign objects as well as hard and heavy particles in the forage can be thrown far by the dosing unit. Ensure
sufficient distance is kept from persons.
Before working on the vehicle (e.g. maintenance or repair work), turn off the engine and remove the key from
the ignition.
Do not enter the vehicle when the spreading unit / dosing unit is in operation or the tractor motor is running.
Persons and animals may not be transported on the vehicle.
The vehicle is designed for operations under typical Central European temperatures. Ensure the scraper floor
does not freeze up while operating in temperatures under freezing. This could cause significant damage.
All safety equipment must be properly mounted at all times.
The applicable accident prevention requirements as well as other recognised safety, industrial medicine and
traffic regulations must also be observed.
The manufacturer is not responsible for damages caused by unauthorized changes.

Notices for the User
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2.4 Designation
The designation shall include the following:
- Vehicle identification number (VIN)
- Identification plate
- CE Symbol
NOTICE
The entire designation is a legal document and must not be altered made illegible.
2.4.1 Vehicle Identification Number (VIN)
With the vehicle identification number (VIN) it is possible to clearly identify your vehicle. The VIN can be found
on the identification plate and is also engraved on the machine frame near the identification plate.
For this, also observe the instructions and notices in the operating instructions in the
“Identification plate - Vehicle“ section!
Please enter the vehicle identification number along with the date of delivery and the vehicle type on page 2 in
the operating instructions immediately after vehicle transfer. Queries and/or guarantee claims cannot be
processed without this number.
2.4.2 CE Symbol
The CE symbol, which is applied by the manufacturer, documents to the
public that this vehicle conforms to vehicle regulations requirements.
The CE symbol is located on the vehicle identification plate.
Image 1: CE Symbol
For this, also observe the instructions and notices in the operating instructions in the
“Identification plate - Vehicle“ section!

Notices for the User
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2.4.3 Identification Plate - Vehicle
The following information can be found on the identification plate (Image 2):
Manufacturer
VIN No.
=
Vehicle identification number
Gross vehicle weight
kg
=
Gross vehicle weight
Dead weight
kg
=
Dead weight
Gross axle weight,
front
kg
=
Gross axle weight, front
Gross axle weight,
rear
kg
=
Gross axle weight, rear
Maximum speed
km/h
=
Maximum speed
Type
Year manufactured
Drive rotational speed
min-1
Max. hydraulic
pressure
cash
=
Maximum hydraulic pressure
Image 2: Identification plate - vehicle
NOTICE
Weights and other data specified on the identification plate must not be exceeded.
2.4.3.1 Position of identification plate
The identification plate (Image 3 / Pos. 1) is located at the front, on the
cross beam of the frame.
Image 3: Position of identification plate
1

Notices for the User
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2.4.4 Identification Plate - Drawbar
In case of inspection, a identification plate is located directly on the drawbar. The following information can be
found on the identification plate (Image 4):
Manufacturer
Drawbar type
Ident. No.
=
Identification number
Gross trailer weight
kg
=
Gross trailer weight
Gross nose weight
kg
=
Gross nose weight
Maximum speed
km/h
=
Maximum speed
Image 4: Identification plate - drawbar
NOTICE
Weights and other data specified on the identification plate must not be exceeded.
2.5 Technical data
All information, illustrations and technical data contained in these operating instructions corresponded to the
latest state of technology at the time of publication. Technical data may deviate depending on equipment on the
delivered vehicle and is therefore non-binding.
We reserve the right to make changes to the design at any time without prior notice.
NOTICE
Technical limit values for the vehicle must be complied with. If these limits are not complied with,
- the vehicle could be damaged,
- it could lead to accidents
- or it could cause serious injury or death.
The following limit values are important for safety:
- gross vehicle weight
- maximum axle load
- maximum payload
- maximum nose weight
- maximum total height
- maximum speed
These limit values must be complied with. Limit values can be found on the next page.

Notices for the User
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2.5.1 CAREX 370 S / 390 K / 410 S / 430 K / 450 S / 470 K / 490 S / 510 K
2.5.1.1 Dimensions
Image 5: Dimensions
26-00-0701-PLN_20170309
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Vehicle dimensions
Length
A
mm
9650
9650
11400
11400
11150
11150
11900
11900
Width (frame)
B
mm
2480
2480
2480
2480
2480
2480
2480
2480
Width (tires)
C
mm
2932
2932
2932
2932
2932
2932
2932
2932
Height
D
mm
3885
3885
3885
3885
3885
3885
3885
3885
Extension height
F
mm
90
90
90
90
90
90
90
90
Height, high drawbar
G
mm
-
-
-
-
-
-
-
-
Height, low drawbar
H
mm
850
850
850
850
850
850
850
850
Cargo capacity i.a. DIN 11741
at side wall height
m³
35.5
37.0
39.5
41.0
43.5
45.0
47.5
49.0
with extension walls
m³
37.5
39.0
41.5
43.0
45.5
47.0
49.5
51.0
The data on the vehicle’s identification plate, as well as the data in the documents "operating permit", "registration" and "vehicle title", are
relevant for your vehicle. All entries are based on series tires.
2.5.1.2 Weights
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Gross vehicle weight
with high drawbar
kg
-
-
-
-
-
-
-
-
with low drawbar
kg
Gross axle weight
kg
20000
20000
20000
20000
20000
20000
30000
30000
Gross nose weight
with high drawbar
kg
-
-
-
-
-
-
-
-
with low drawbar
kg
4000
4000
4000
4000
4000
4000
4000
4000
Dead weight*
kg
Payload
with high drawbar
kg
-
-
-
-
-
-
-
-
with low drawbar
kg
The data on the vehicle’s identification plate, as well as the data in the documents "operating permit", "registration" and "vehicle title", are
relevant for your vehicle. All entries are based on series tires.

Notices for the User
201703 en - 18 -
2.5.1.3 Pick-Up
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Pick-up* clearance
mm
400
400
400
400
400
400
400
400
Clearance with extended high-lift drawbar
mm
600
600
600
600
600
600
600
600
Pick-up width
mm
2050
2050
2050
2050
2050
2050
2050
2050
Number of knives
Piece
41
41
41
41
41
41
41
41
Shortest theoretic cutting length
mm
35
35
35
35
35
35
35
35
All entries are based on series tires.
2.5.1.4 Chassis
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Design
Series
Tandem
Tandem
Tandem
Tandem
Tandem
Tandem
Tridem
Tridem
Option
-
-
-
-
Tridem
Tridem
-
-
Tyres Min / Max
See tires acceptance list
Standard tires
710/50 R 26.5
Wheel connection
Hole
10
10
10
10
10
10
10
10
Track width (at ET 0)
mm
2100
2100
2100
2100
2100
2100
2100
2100
Maximum speed
km/h
40
40
40
40
40
40
40
40
Brake
Dual-line compressed air brake system
operating pressure 7.3 bar
2.5.1.5 Supply
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Max. hydraulic pressure
cash
210
Max. Oil flow
l/min
100
Hydraulic connections
See chapter “Functions & Settings“ section “Hydraulics“
Power requirements
KW (hp)
110 –220 (150 –300)
PTO rotational speed
min-1
1000
(clockwise as seen on the free shaft end)
Power supply
Volt
12 V DC
Lighting system
7-pin socket, 12 V DC
2.5.1.6 Airborne acoustical noise emissions
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Continuous sound pressure level
DB (A)
< 70
2.5.1.7 Ambient temperature
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Temperature for vehicle operation
°C
-5°C to +45°C

Notices for the User
- 19 - 201703 en
2.5.2 SHUTTLE 370 S / 390 K / 410 S / 430 K / 450 S / 470 K / 490 S / 510 K
2.5.2.1 Dimensions
Image 6: Dimensions
26-00-0301-PLN_20170309
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Vehicle dimensions
Length
A
mm
9650
9650
11400
11400
11150
11150
11900
11900
Width (frame)
B
mm
2480
2480
2480
2480
2480
2480
2480
2480
Width (tires)
C
mm
2932
2932
2932
2932
2932
2932
2932
2932
Height
D
mm
3885
3885
3885
3885
3885
3885
3885
3885
Extension height
F
mm
90
90
90
90
90
90
90
90
Height, high drawbar
G
mm
-
-
-
-
-
-
-
-
Height, low drawbar
H
mm
850
850
850
850
850
850
850
850
Cargo capacity i.a. DIN 11741
at side wall height
m³
35.5
37.0
39.5
41.0
43.5
45.0
47.5
49.0
with extension walls
m³
37.5
39.0
41.5
43.0
45.5
47.0
49.5
51.0
The data on the vehicle’s identification plate, as well as the data in the documents "operating permit", "registration" and "vehicle title", are
relevant for your vehicle. All entries are based on series tires.
2.5.2.2 Weights
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Gross vehicle weight
with high drawbar
kg
-
-
-
-
-
-
-
-
with low drawbar
kg
Gross axle weight
kg
20000
20000
20000
20000
20000
20000
30000
30000
Gross nose weight
with high drawbar
kg
-
-
-
-
-
-
-
-
with low drawbar
kg
4000
4000
4000
4000
4000
4000
4000
4000
Dead weight*
kg
Payload
with high drawbar
kg
-
-
-
-
-
-
-
-
with low drawbar
kg
The data on the vehicle’s identification plate, as well as the data in the documents "operating permit", "registration" and "vehicle title", are
relevant for your vehicle. All entries are based on series tires.

Notices for the User
201703 en - 20 -
2.5.2.3 Pick-Up
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Pick-up clearance
mm
400
400
400
400
400
400
400
400
Clearance with extended high-lift drawbar
mm
600
600
600
600
600
600
600
600
Pick-up width
mm
2050
2050
2050
2050
2050
2050
2050
2050
Number of knives
Piece
41
41
41
41
41
41
41
41
Shortest theoretic cutting length
mm
35
35
35
35
35
35
35
35
All entries are based on series tires.
2.5.2.4 Chassis
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Design
Series
Tandem
Tandem
Tandem
Tandem
Tandem
Tandem
Tridem
Tridem
Option
-
-
-
-
Tridem
Tridem
-
-
Tyres Min / Max
See tires acceptance list
Standard tires
710/50 R 26.5
Wheel connection
10
10
10
10
10
10
10
10
Track width (at ET 0)
mm
2100
2100
2100
2100
2100
2100
2100
2100
Maximum speed
km/h
40
40
40
40
40
40
40
40
Brake
Dual-line compressed air brake system
operating pressure 7.3 bar
2.5.2.5 Supply
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Max. hydraulic pressure
cash
210
Max. Oil flow
l/min
100
Hydraulic connections
See chapter “Functions & Settings“ section “Hydraulics“
Power requirements
KW (hp)
180 –350 (132 –257)
PTO rotational speed
min-1
1000
(clockwise as seen on the free shaft end)
Power supply
Volt
12 V DC
Lighting system
7-pin socket, 12 V DC
2.5.2.6 Airborne acoustical noise emissions
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Continuous sound pressure level
DB (A)
< 70
2.5.2.7 Ambient temperature
Model
370 S
390 K
410 S
430 K
450 S
470 K
490 S
510 K
Temperature for vehicle operation
°C
-5°C to +45°C