Scheppach DP3000 User manual

AUS Dumper
Product Code
706623
Rev.Nr.
11.05.2021
DP3000

2
B
3
A2
A1
A3
A4
A1
A2
1
1
O󰀨
On
L
H
2
3
4
5
6
7
8
10
9
7a
6
6
6
2

3
OIL CYLINDER
OIL PUMP
OIL FILTER
OIL RELIEF VALVEREVERSAL VALVE
OIL TA
NK
45
6 7
89
12
18
17
25
21
20
22
23
A
19
A
19
24
10
10

4
12
28
16
26
27
11
15
0,6 - 0,7 mm
14
16
11
15
13
25
13
29
17
3
27
2
26

5
23
A
B1
B2
14
23
A
22
21
B
A
22
B
A
20
19
7
18

6
Explanation of the symbols on the machine
The use of symbols in this manual is intended to draw your attention to possible risks. The safety symbols and the
explanations that accompany them must be perfectly understood. The warnings in themselves do not remove the risks
and cannot replace correct actions for preventing accidents.
Read these instructions carefully.
Wear hearing protection.
Wear eye protection.
Wear safety shoes.
Wear safety gloves.
It is forbidden to remove or to manipulate guards and safety devices.
Do not touch hot machine components.
Do not smoke or have open ames.
Flinging objects can cause injury.
Keep bystanders away.

7
Do not use the machine on slopes with slopes greater than 20 °. Danger of tipping!
Poisoning! Only use the machine outdoors and never in closed or poorly ventilated
rooms.
Secure the machine against unintentional switching on before carrying out
maintenance and / or repair work.
m Attention! In this operating manual, we have used this sign to mark all sections that concern
your safety.

8
Table of contents: Page:
1. Introduction................................................................................ 9
2. Machine description .................................................................. 9
3. Scope of delivery....................................................................... 9
4. Proper use................................................................................. 10
5. Safety information ..................................................................... 10
6. Technical data ........................................................................... 13
7. Unpacking ................................................................................. 14
8. Before starting the machine ...................................................... 15
9. Functions and controls .............................................................. 15
10. Cleaning .................................................................................... 16
11. Transport ................................................................................... 16
12. Storage...................................................................................... 17
13. Maintenance.............................................................................. 17
14. Disposal and recycling .............................................................. 18
15. Troubleshooting......................................................................... 19

9
2. Machine description (Fig. 1-20)
1. Throttle Control
2. Engine Switch
3. Right Steering Lever
4. Clutch Control Lever
5. Left Steering Lever
6. Fixation dump box
7. Gear Selection Lever
7a Gearshift panel
8. Dump Box
9. Gearbox
10. Wheel
Engine components
11. Throttle
12. Exhaust
13. Spark plug
14. Air lter
15. Petrol valve
16. Choke lever
17. Recoil starter
18. Handle Recoil starter
19. Mounting screw service port
20. Fuel cap
21. Fuel tank
22. Oil drain plug engine oil
23. Oil ller opening / oil dipstick
24. Drive chain
25. Spark plug connector
26. Adjusting device
27. Counter nut
28. Oil drain plug gear unit
29. Oil ller gear oil unit
3. Scope of delivery
• Dumper DP3000
• Steering rod
• Transport tray
• Wheels
• Shift lever
• Plastic bag with mounting material
• Instruction manual,
• Engine manual
1. Introduction
Dear customer,
We hope your new tool brings you much enjoyment
and success.
Note:
In accordance with the applicable product liability
laws, the manufacturer of this machine assumes no
liability for damage to the machine or caused by the
machine arising from:
• Improper handling,
• Non-compliance with the operating manual,
• Repairs carried out by third parties, unauthorised
specialists.
• Installing and replacing non-original spare parts,
• Application other than specied,
Please consider:
Read through the complete text in the operating
manual before installing and commissioning the ma-
chine.
This operating manual should help you familiarise
yourself with your power tool and teach you how to
use it for its intended purpose.
The operating manual include important instructions
for the safe, proper and economic operation of the
power tool, for avoiding danger, for minimising repair
costs and downtimes and for increasing the reliability
and extending the service life of the power tool.
In addition to the safety instructions in this
operating manual, you must also observe the regu-
lations applicable to the operation of the power tool
in your country.
Keep the operating manual package with the
power tool at all times and store it in a plastic cover
to protect it from dirt and moisture. They must be
read and carefully observed by all operating person-
nel before starting the work. The power tool may only
be used by personnel who have been trained to use
it and who have been instructed with respect to the
associated hazards.
In addition to the safety instructions in this operat-
ing manual and the separate regulations of your
country, the generally recognised technical rules
relating to the operation of such machines must also
be observed.
We accept no liability for accidents or damage that
occur due to a failure to observe this manual and the
safety instructions.

10
mWARNING
Failure to follow these instructions may cause danger
to life or danger of serious injuries.
mCAUTION
Failure to follow these instructions may cause light to
medium risk of injury.
mNOTE
Failure to follow these instructions may cause danger
of damage of the engine or other property values.
General safety informations
1. Keep your work area tidy
• Disorder in the work area can lead to accidents.
2. Take environmental inuences into account
• Never work with the machine in enclosed rooms
or in rooms with poor ventilation. If the engine
runs toxic gases are generated. These gases
can be odourless and invisible.
• Do not expose the machine to rain.
• Do not use electric tools in a damp or wet en-
vironment.
• Take care on your secure footing on uneven
ground
• Make sure that the work area is well illuminated.
• Never use the machine in highly ammable
vegetation or where re and explosion hazards
exist.
• Provide a re extinguisher in drought conditions
(re hazard).
3. Keep other persons away
• Do not allow other persons to work with the ma-
chine especially children and young people.
4. Securely store unused tools
• Unused tools should be stored in a dry, elevated
or closed location out of the reach of children.
5. Do not overload your machine
• They work better and more safely in the speci-
ed output range.
6. Wear suitable clothing
• Do not wear wide clothing or jewellery, which
can become entangled in moving parts.
• Wear solid working shoes and work gloves.
Gloves made out of leather o󰀨er good protection.
• Wear protective shoes with steel caps.
• Always wear a working suit made out of solid
material.
• Tie long hair back in a hair net and wear a hardhat
7. Wear personal protective equipment
• Always wear a protective headgear, safety
goggles, work gloves, non-slip footwear and
hearing protection.
8. Avoid abnormal working postures
• In use of the machine ensure on your secure
footing.
4. Proper use
The machine is to be used only for its prescribed
purpose. Any other use is deemed to be a case of
misuse. The user / operator and not the manufactur-
er will be liable for any damage or injuries of any kind
caused as a result of this.
To use the machine properly you must also observe
the safety information, the assembly instructions and
the operating instructions to be found in this manual.
All persons who use and service the machine have
to be acquainted with this manual and must be in-
formed about the machine’s potential hazards.
It is also imperative to observe the accident preven-
tion regulations in force in your area. The same ap-
plies for the general rules of health and safety at
work.
The manufacturer will not be liable for any changes
made to the machine nor for any damage resulting
from such changes.
The machine is to be used only for its prescribed
purpose. Any other use is deemed to be a case of
misuse. The user / operator and not the manufacturer
will be liable for any damage or injuries of any kind
caused as a result of this. Please note that our ma-
chine has not been designed for use in commercial,
trade or industrial applications. Our warranty will be
voided if the machine is used in commercial, trade or
industrial businesses or for equivalent purposes.
5. Safety information
These operating instructions provide places concern-
ing your safety which are marked with this indication:
m
Furthermore this manual contains other important
sections which are marked with the word “Atten-
tion!”.
m Attention!
While using the machine some safety precautions
must be observed to prevent injuries and damage.
Read the directions with due care. If you give the ma-
chine to any other person, give them these operating
instructions as well. We assume no liability for injuries
or damages which are a results of non-compliance of
this manual and its safety notes.
mDANGER
Failure to follow these instructions may cause serious
danger to life of danger or fatal injuries.

11
2. mAttention!
Danger of poisoning, Emissions, fuels and lubri-
cants are toxic. Emissions shall not be inhalated.
3. mAttention!
Risk of burns. Do not touch the exhaust system
or drive unit.
4. Never operate the machine in non ventilated
rooms or in a highly inammable environment. If
you intend to operate the machine in rooms with
good ventilation, the exhaust gases must be chan-
nelled directly outdoors through an exhaust hose.
mAttention! Toxic exhaust gases can escape
despite the exhaust hose. Due to the re hazard,
never direct the exhaust hose towards inamma-
ble materials.
5. mRisk of explosion!
6. Never operate the machine in rooms with combus-
tible materials.
7. Secure the machine against shifting and toppling
during transport.
8. Make sure that when you refuel the machine no
fuel is spilt on the engine or exhaust pipe.
9. Repairs and adjustment work may only be carried
out by authorized trained personnel.
10. Do not touch any mechanically driven or hot parts.
Do not remove the safety guards.
11. The values quoted in the technical data under
sound power level (LWA) and sound pressure lev-
el (LPA) are emission values and not necessarily
reliable workplace values. As there is a correla-
tion between emission and immission levels, the
values cannot be taken to reliably determine the
possible need for additional precautions. Factors
inuencing the current immission level of the user/
operator include the properties of the work area,
other sound sources etc., e.g. the number of ma-
chines and other neighboring processes, and the
time span over which the user/operator is subject-
ed to the noise. Also, the permitted immission lev-
el can vary from country to country. Nevertheless,
this information makes it possible for the user to
be able to make a better assessment of the dan-
gers and risks involved.
12. Never put any items into the ventilation openings.
This applies even when the machine is switched
o󰀨. Non-observance may lead to injury, or damage
to the machine.
13. Keep the generator free of oil, dirt and other im-
purities.
14. Ensure the sound absorber and air lter work
properly. These parts serve as ame protection in
case of misre.
15. Stop the engine:
- whenever you leave the machine
- before refueling
16. Always close the fuel valve when the machine is
not in operation.
17. Never use the choke lever to stop the engine.
9. Work in full consciousness
• Do not work with the machine when you are un-
der the inuence of alcohol, drugs, medication
or other substances which might compromise
the vision, dexterity and judgment.
10. Use the machine for its prescribed purpose
• Any other use than intended is deemed to be a
case of misuse.
Safety instructions for handling ammable sup-
plies
1. Warning!: Fuel is highly ammable:
2. Store fuel in containers specically designed for
this purpose.
3. Rell the gasoline tank only outdoors and do not
smoke meanwhile.
4. Add fuel before starting the engine. Never remove
the cap of fuel tank or add fuel while the engine is
running or when the engine is hot.
5. If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of spill-
age and avoid creating any source of ignition until
fuel vapours have dissipated. Replace all fuel tank
and container caps securely.
Adding fuel
• Always switch o󰀨 the engine before refuelling.
mAttention! Always open the fuel ller cap care-
fully to decompose slowly the excess pressure.
• Whilst working with the machine high temperatures
can attain on the case. Allow the engine to cool be-
fore refuelling.
mAttention! In case of insu󰀩cient cooling of the
machine the fuel may ignite and lead to serious burns
during refueling.
• Make sure not to ll the tank with too much fuel. Im-
mediately remove the fuel and clean the machine
when spilling fuel.
• Always close the screw plug on the fuel tank in or-
der to avoid loosening which may occur by vibra-
tions when using the machine.
mDANGER
Never refuel the engine nearby open ames.
Additional safety instructions while hand-ling with
combustion engines
mDANGER
Combustion engines constitute a special danger dur-
ing operation and refuelling. Always read and note
the warnings. Failure to do so can lead to serious or
even deadly injuries.
1. No changes may be made to the machine.

12
Safety informations service/ maintenance and
storage
1. Only original parts may be used for maintenance
and accessories.
2. Replace faulty silencers.
3. Before using, always visually inspect to see that
the tools are not worn or damaged. Replace worn
or damaged elements and bolts. Keep all nuts,
bolts and screws tight to be sure the machine is in
safe working condition.
4. Regularly check for leakage or traces of abrasion
in the fuel system, such as porous pipes, loose or
missing clamps and damage to the tank or tank
cap. Before use all defects must be repaired.
5. Before checking or adjusting the machine or the
engine, the ignition plug and the ignition wire re-
spectively must be removed to prevent accidental
starting.
Storage
1. Never store the machine with fuel in the tank in-
side a building where fumes can reach an open
ame or spark.
2. Allow the engine to cool before storing in any en-
closure.
3. To reduce the re hazard, keep the engine, silenc-
er, battery compartment and fuel storage area free
of vegetative material and excessive grease.
Long term storage/hibernation
1. In case of long term storage drain out all of the
fuel. Fuels are chemical compounds which change
their properties during prolonged storage. If the
fuel tank has to be drained out this should happen
outdoors.
mWARNING
Improper maintenance or ignoring / not rectifying a
problem during the operation may become a source
of danger. Only operate your machine if it has been
regularly maintained. This way, you can ensure that
the machine is operating safely, economically and
without malfunctions
Do not clean, maintain, setup or repair the ma-
chine whilst running. Moving parts may cause
serious injuries. Do not use fuel or other ammable
solvents to clean the machine.
mWARNING
Vapours of fuels and solvents may explode.
Rex the security and safety machine after reparation
and maintenance work.
Additional safety instructions
Remaining hazards
The machine has been built using modern technology
in accordance with recognized safety rules. Some re-
maining hazards, however, may still exist.
• Even when all safety measures are taken, some re-
maining hazards which are not yet evident may still
be present.
• Remaining hazards can be minimized by following
the safety instructions as well as the instructions in
the chapter Authorized use and in the entire operat-
ing manual.
• Always keep hands away from the work area when
the machine is running.
• Thoroughly inspect the area to be worked, keep the
working area clean and free of debris to prevent
tripping. Operate on a at level ground.
• Never place any part of your body where it would
be in danger if movement should occur during as-
sembly, installation, and operation, maintenance,
repairing or moving.
• Keep all bystanders, children, and pets at least 23
meters (75 feet) away. If you are approached, stop
the unit immediately.
• Do not mount on dump box and never carry pas-
sengers.
• Never park the machine in a place with unstable
ground which could give way, particularly when it
is full.
• Disengage clutch lever before starting the engine.
• Start the engine carefully according to instructions
and with feet well away from the moving parts.
• Never leave the operating position when the engine
is running.
• Always hold the unit with both hands when oper-
ating. Keep a rm grip on the handlebars. Beware
that the machine may unexpectedly bounce up-
ward or jump forward if the machine should strike
buried obstacles such as large stones.
• Walk, never run with the machine.
• Do not overload the machine capacity. Drive at a
safe speed, adjusting the speed to the slope of the
land, the surface conditions of the road, and the
weight of the load.
• Use extreme caution when in reverse or pulling the
machine towards you.
• Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert
for hidden hazards or tra󰀩c.
• On soft ground, drive at the rst forward/reverse
gear. Do not rapidly accelerate, turn sharply or stop.

13
Keep the machine in safe work condition. Especially
check the fuel system for tightness.
Always remove any dirt from the cooling ns of the
engine.
Residual risks and accident prevention stand-
ards. Neglect of ergonomic principles
Negligent handling of personal protective equip-
ment
Negligent handling or ommission of the personal pro-
tective equipment may cause serious injuries.
– Wear prescribed personal protection equipment.
Human behaviour, misbehaviour
Ensure you are concentrating during any work you
are doing.
mResidual risks - Cannot be entirely excluded.
Electrical residual risks
Electrical contact
Touching the spark plug may cause an electrical
shock.
– Never touch the spark plug while the engine is run-
ning.
Thermal residual risks
burns, chilblains
Touching of the exhaust/ case may cause burns.
– allow engine driven machines to cool.
Danger from noise
hearing damage
Prelonged unprotected work with the machine may
cause hearing damage.
– Always wear ear-mu󰀨s
Danger caused by materials and other substanc-
es
Contact, inhalation
The emissions of the machine may cause damages
to health.
– Only use the engine driven machine outdoors.
Fire, explosion
m Fuel is ammable.
– During work and refuelling smoking and open
ames are prohibited.
In case of emergency
In case of a possibly occuring accident take the nec-
essary rst aid steps as appropriate and obtain qual-
ied medical aid as quickly as possible.
If you obtain aid please give the following infor-
mation:
1. Where did it happen?
2. What happened?
3. How many injured?
4. Type of injury?
5. Who is reporting?
6. Technical data
Engine 4.1 kW
Transmission 3F+1R
Load capacity 300 kg
Box length 910 mm
Box width 650 mm
Box Depth 575 mm
Weight 147 kg
Engine Type 4-stroke engine
Idle speed 1800 1/min.
maximum RPM 3600 1/min.
Engine Starters Recoil starter
Fuel Unleaded fuel octane number
90 and max. ethanol of 5%
Fuel tank capacity 3.6 l
Required engine oil SAE 10W-30
Gear oil SAE30 / 80W-90
Max. slope 12°
Max. oil tank
capacity 0.6 l
Subject to technical modications!
Noise
mWarning: Noise can have serious e󰀨ects on your
health. If the machine noise exceeds 85 dB (A),
please wear suitable hearing protection.
Information concerning noise emission meas-
ured according to relevant standards:
Sound pressure LpA = 84,7 dB(A)
Sound power LwA = 93,8 dB(A)
Uncertainty KpA = 3,0 dB(A)
Wear ear-mu󰀨s.
The impact of noise can cause damage to hearing.
Vibration Left Steering Lever Ahv = 3,92 m/s2
Vibration Right Steering Lever Ahv = 9,92 m/s2
Uncertainty KPA = 1,5 m/s2
The specied vibration emission value has been meas-
ured according to a standardised testing procedure
and can be used for comparison of one electric tool
with another. The specied vibration emission value

14
can also be used for an initial assessment of the load.
mWARNING
The vibration emission value can vary from the spec-
ied value during the actual use of the electric tool,
depending on the type and the manner in which the
electric tool is used. Try to minimise stress from
vibrations as low as possible. Some examples of
means for reducing the vibration stress are wearing
gloves while using the tool and limiting work time. In
the process all parts of the operating cycle must be
taken into account (such as times in which the elec-
tric tool is switched o󰀨 or time in which it is switched
on, but is not running under a load).
Limit the noise and vibration to a minimum!
7. Unpacking
Open the packaging and remove the machine care-
fully.
Remove the packaging material as well as the pack-
aging and transport bracing (if available)
Check that the delivery is complete.
Check the machine and its spare parts for possible
damage caused by transportation. In the event of
complaints, you must contact the distributor without
delay. Claims at a later stage will not be accepted.
If possible, store the packaging until the warranty pe-
riod has expired
Before handling the machine, make yourself familiar
with it by reading the operating instructions.
For accessories, consumables and spare parts, only
use original parts. Spare parts are available from
your stockist.
Include our item number, the machine model and
year of manufacture in your order.
mAttention!
The machine and packaging materials are not
toys! Children must not be allowed to play with
plastic bags, lm and small parts! There is a risk
of swallowing and su󰀨ocation!
8. Before starting the machine
The following assembly instructions enable you to
assembly the machine in just a few minutes.
Steering rod (g. 21)
Align the drilled holes of the steering rod with the
drilled holes of the side parts and secure the steering
rod using the screws (pos. A M10 x 45 mm and pos.
B M10 x 25), washers, and nuts.
Wheels (g. 6)
Push the wheels (10) onto the wheel screws and fas-
ten them with the included washers and lock nuts
(M12).
Transport tray (g. 22)
Push the transport tray (8) laterally into the holders
provided for this purpose using the guide bolts. Se-
cure these using the included splints.
Gear selector lever (g. 18)
Slide the gear selector lever (7) through the slot of
the switch plate. Fasten the gear selector lever on the
inside of the switch bracket using the screws (M8 x
30 mm).
On/o󰀨 switch cable (g. 23)
Fasten the on/o󰀨 switch cable using the included ca-
ble connectors.
mATTENTION!
Always check before starting the engine:
• Check the fuel level and top it up if necessary
- the tank (21) should be at least half lled
• Make sure that the machine has su󰀩cient ventila-
tion
• Make sure that the ignition cable (25) is secured to
the spark plug (13)
• Condition of the air lter
• Condition of the fuel lines
• The external bolt connections for tightness
Filling with fuel
Recommended fuel
Fill the fuel tank (21) with clean fuel with min. 90 oc-
tane and max. 5% bio-ethanol content.
mNOTE
Fill the tank not more than 12.5mm (1/2”) below of
the bottom of the ller neck to provide space for
expansion.
Use only fresh and clean fuel.
m Attention!
Water or impurities in the fuel could damage the fuel
system.

15
mNOTE
If full loading or transporting heavy loads, the emp-
tying of the dump box (8) is carried out with the help
of a second person.
• After emptying the dump box (8) you can lower it
as shown in Fig. 2 Pos.A4. Lock the dump box (8)
by selecting the xation dump box (6) to position
(A2) as shown in Fig. 3.
Starting engine (Fig.1/4/14)
Cold starts
• Turn the choke lever (16) at the engine to position
(Fig.14).
• Set the throttle lever (1) at the handlebar to half-
way position.
• Turn the engine switch (2) to “ON” position.
• Set the fuel cock (15) to position
• Pull the starting rope (18) slowly several times to
allow the fuel to ow into the engine’s carburetor.
- Hold the start handle (18) rmly and pull the
rope out a short distance until you feel some
resistance.
- Pull the rope smoothly and briskly, and allow
the rope to return gently. Do not let the rope
snap back. If necessary, pull the rope several
times until the engine starts.
• Allow the engine to run for several seconds to
warm up.
• Allow the engine to run for several seconds to
warm up. Then, gradually move chock lever (16)
to position .
mNOTE
If the engine is already warm, it is not required to use
the choke for re-starting.
Warm starts
• Set the throttle lever (1) on the handlebar at half-
way position.
• Turn the engine switch (2) to pos. “ON”.
• Set the fuel cock (15) to the position
• Pull the starting rope (18) slowly several times to
allow the fuel to ow into the engine’s carburetor.
• Pull the rope smoothly and briskly, and allow rope
to return gently. Do not let the rope snap back.
m Refuel in a well-ventilated area with the engine
stopped. If the engine has been running, allow it
to cool rst. Never refuel the engine inside build-
ings where gasoline fumes may reach ames or
sparks.
Fuel is highly ammable and explosive. You can
get burned or other serious injuries when han-
dling fuel.
• Switch o󰀨 the engine and keep it away from heat,
sparks and ames.
• Refuel the engine only outdoors.
• Immediately clean up spilled fuel.
9. Functions and controls
mImportant!
The machine must be fully assembled before the rst
use!
Please also refer to the engine manual
Engine switch (Fig.1/Pos.2)
The engine switch (2) enables and disables the igni-
tion system. The engine switch (2) must be in “ON”
position to start the engine. The engine switch (2)
must be in the “OFF” position to stop the engine.
Clutch control lever (Fig.1/Pos.4)
• Actuating the clutch control lever (4)
- Clutch is engaged (Press the latch (Figure 8 /
A), then you can press the clutch control lever
downwards)
• Release the clutch control lever (4)
- Clutch is disengaged.
Throttle control (Fig.1/Pos.1)
• Put the throttle control (1) on low speed (L) or high
speed (H) or an intermediary position between L
and H to increase or decrease the speed of engine.
Left steering lever (Fig.1/Pos.5)
Operate the lever (5) to turn left.
Right steering lever (Fig.1/Pos.3)
Operate the lever (3) to turn right.
Gear selection lever (Fig.1/Pos.7)
• The gear selection lever (7) controls forward or
reverse movements of the machine.
Fixation dump box (Fig.3/Pos.6)
• Pull the xation dump box (Fig. 3/pos. 6) with the
right hand in direction A1 and unlock the tipper
lever (B).
• After unlocking the dump box (8) it can be emptied
by tilting (see Fig.2 pos.A3).

16
Stopping engine
mAttention!
To stop the engine in case of emergency, simply turn
the engine switch (2) to the “OFF“ position.
Under normal conditions, use the following proce-
dure.
• Move the throttle lever (1) to the “L“ position.
• Let the engine idle for one or two minutes.
• Turn the engine switch (2) to the “OFF” position.
• Turn the fuel valve lever (15) contrary to the po-
sition.
mNOTE
Do not move the choke control (16) to stop engine.
Backre or engine damage may occur.
10.Cleaning
Caution!
Switch o󰀨 the engine and pull the spark plug boot
from the spark plug before doing any cleaning and
maintenance work on the machine.
Keep all safety machines, air vents and the engine
housing free of dirt and dust. Wipe the machine with
a clean cloth or clean it with compressed air at low
pressure.
We recommend that you clean your machine after
each use.
Clean the unit regularly with a damp cloth and some
soft soap. Do not use cleaning agents or solvents;
they may damage the plastic parts of the machine.
Make sure that no water can get inside the unit.
11. Transport
m WARNING
Let the engine cool down before transporting the ma-
chine or storing indoors to avoid burns or re haz-
ards. If you want to transport the machine empty
the fuel tank before. Clean the unit with a brush or a
broom of coarse dirt.
Operating
• After the engine warms up, pull the throttle lever
(1) to accelerate the engine speed (shown Fig.1
pos.H).
• Engage the required gear (7) and slowly squeeze
the clutch control lever (4). Press the latch (Fig. 8
Pos.A) to operate with the clutch lever (4). If the
gear does not engage straight away, slowly release
the clutch lever (4) and try it again.
Steering
The dumper has the steering levers (3)+(5) on the
handlebars and this makes steering very easy. To
turn right or left, simply operate the corresponding
right (3) or left (5) steering lever.
The sensitivity of the steering increases in proportion
to the speed of the machine and that with the empty
machine, a light pressure on the lever is all that is
needed to turn. While when the machine is loaded,
more pressure is required.
mAttention!
The dumper has a maximum load capacity of
300kg. However, it is advisable to assess the load
and adjust it according to the ground on which the
machine will be used.
It is therefore advisable to cover such stretches us-
ing low gear and taking extra care. Avoid sharp turns
and frequent changes of the direction while driving
on the road, in particularly on rough, hard terrains full
of sharp, uneven points with a high degree of friction.
Remember that the unit has all-wheel drive but
you need to be careful when working under ad-
verse weather conditions (ice, heavy rain and
snow) or at soil types that can lead to instability
of the dumper.
Please note that this is a wheeled vehicle that
considerable pitching when driving over bumps,
holes and steps subject.
When the clutch control lever (4) is released, the
machine will stop and brake automatically.
If you stop the machine on a steep slope, you
should position a wedge in the direction of fall
to secure the machine.
Idle speed
Set the throttle control lever (1) to its “L” position to
reduce stress on the engine when working is not
being performed.
Lowering the engine speed to idle the engine will
help extend the life of the engine, as well as con-
serve fuel and reduce the noise level of the machine.

17
A proper maintenance and lubrication will help the
machine in a perfect working condition.
Preventive maintenance
mWarning
Turn o󰀨 engine and disengage all command levers.
Engine must be cooled down. Disconnect the spark
plug cap (25) from the spark plug (13) (see Fig. 15).
Inspect the general condition of the unit. Check for
loose screws, misalignment or binding of moving
parts, cracked or broken parts, and any other condi-
tion that may a󰀨ect its safe operation.
Remove all debris and other materials that may have
accumulated to the wheels and unit. Clean after each
use. Then use a premium quality lightweight machine
oil to lubricate all moving parts.
mNever use a “pressure washer” to clean your
unit. Water can penetrate tight areas of the ma-
chine and its transmission case and cause dam-
age to spindles, gears, bearings, or the engine.
The use of pressure washers will result in short-
ened life and reduce serviceability.
Adjusting the clutch (Fig.16)
As the clutch wears out, the same lever could have a
wider opening, being so uneasy to use. This means
that it is necessary to adjust the cable, setting clutch
lever on its original position acting on the adjustment
device (26) and on counter-nut (27).
Adjusting the steering (Fig.17)
If you have di󰀩culty steering the unit, you will need
to adjust the steering levers (3) + (5) with the spe-
cial adjusters (26). Slacken o󰀨 the locknut (27) and
unscrew the adjusters (26) to eliminate the play in
the cable, which can occur after initial use or normal
wear. Be very careful not to unscrew the adjusters
(26) too much because this can create another prob-
lem: the loss of traction. Remember to tighten the
locknut (27) when you have nished.
Lubrication
The gearbox is pre-lubricated and sealed at the fac-
tory.
Oil changes
Changing the transmission oil
The oil must be replaced every 1000 hours with the
engine still warm. If necessary leave the engine run-
ning for a short time.
• Place a suitable container with a minimum of 2
litre capacity under the oil drain plug (see Fig.12
Pos.28).
• Open the oil drain plug (28) and then the oil ll-
er neck (29) and leave the entire engine oil ow
(Fig.13).
• Close the oil drain plug (28) again.
12.Storage
Store the machine and its accessories in a dark, dry
and frost-proof place that is inaccessible to children.
The optimum storage temperature is between 5 and
30˚C.
Cover the machine in order to protect it from dust
and moisture. Store the operating manual with the
machine.
1. Perform all general maintenance, which are in the
User’s Guide in the Maintenance section.
2. Let the fuel out of the tank (Use a commercially
plastic fuel pump from the hardware store).
3. After the fuel is drained, start the machine.
4. Let the machine in running in idle speed until it
stops. This cleans the carburetor from the remain-
ing fuel.
5. Let the machine cool down. (about 5 minutes)
6. Remove the spark plug.
7. Fill a small amount of 2-stroke engine oil into the
ring chamber. Pull out several times the starter
cord gently to wet the internal components with
the oil.
8. Replace the spark plug.
9. Clean the outer casing of the machine.
mDo not use strong detergents or petroleum
based cleaners when cleaning plastic parts.
Chemicals can damage plastics.
10. Store your machine on a straight bottom in a
clean, dry building with good ventilation.
mDo not store the machine with fuel in a
non-ventilated area where fuel fumes may reach
ame, sparks, pilot lights or any ignition sourc-
es.
Recommissioning
1. Remove the spark plug.
2. Pull the starter rope out several times. It cleans
the ring chamber of oil residues.
3. Clean the spark plug contacts or install a new
spark plug.
4. Fill the tank.
13.Maintenance
Caution!
Switch o󰀨 the engine and pull the spark plug boot
from the spark plug before doing any cleaning and
maintenance work on the machine.
Important hint in case of sending the machine to
a service station:
Due to security reasons please see to it that the ma-
chine is sent back free of oil and gas!

18
ufacturer disassociate from any warranty.
Check, clean and replace spark plug (13)
(Fig.11/15)
Check the spark plug (13) after 10 hours on dirt and
grime. If necessary, clean it with a copper wire brush.
Maintenance the spark plug after 50 hours of operation.
• Remove the spark plug ignition cable (25).
• Remove any dirt from the base of the spark plug
(13).
• Use a wrench to remove the spark plug (13).
• Check the spark plug (13) visually. Remove any de-
bris with a wire brush.
• Look for discolouration on the top of the spark plug.
By default, the colour should be bright.
• Check the spark plug gap. An acceptable gap width
is 0.6 to 0.7 mm (see Fig.11).
• Remove the spark plug (13)carefully by hand.
• If the spark plug (13) has been inserted, tighten
them with a spark plug wrench.
• Attach the spark plug connector (25) at the spark
plug (13).
Note
A loosen spark plug can overheat and damage the
engine. And over tightening the spark plug can dam-
age the threads in the cylinder head.
Lubrication drive chain (Fig.9-10)
Remove the cover (Fig.9 Pos.A) concerning the
screws (19). Regrease drive chain (24) every 500 op-
erating hours. Recap the opening with the lid (Fig.9
Pos.A) and the screws (19) after servicing.
Disassembling wheels (Fig.6)
For maintenance disassemble the wheels as shown
in gure 6.
Please note that the following parts of this product are
subject to normal or natural wear and that the follow-
ing parts are therefore also required for use as con-
sumables.
Wear parts*: spark plug, belt
* Not necessarily included in the scope of delivery!
14.Disposal and recycling
The machine is supplied in packaging to prevent it
from being damaged in transit. The raw materials in
this packaging can be reused or recycled. The ma-
chine and its accessories are made of various types
of material, such as metal and plastic.
Defective components must be disposed of as spe-
cial waste. Ask your dealer or your local council.
• Fill 1.62 litres of clean transmission oil into the oil
ller neck (29). To do this, use a gear oil pump with
hose. Insert the hose through the opening in the
oil ller neck (see Fig.13).
Engine Oil
Check the oil level before each use. Remove the oil
dipstick (23) and check the machine in horizontal
position that the oil level is between the two marks.
If necessary, add oil.
Changing the engine oil
The oil must be replaced every 50 hours. For this
the engine must be warm and stopped. For this run
engine for a short time. Afterwards drain oil into a
suitable container. For this purpose remove the dip-
stick (Fig. 18 pos.23) and the oil drain plug (Fig. 18
pos.22). Maybe take a suitable hose or tube to help.
After the oil has been completely drained mount the
oil drain plug (22) again, ll in new oil and close the
oil ller cap (23).
Recommended engine oil
SAE 10W-30 or SAE 10W-40 (depending on appli-
cation temperature).
Dispose of waste oil properly at the local used oil
collection point. It is forbidden to discharge waste oil
into the ground or mixed with other waste.
Important hint in case of sending the machine to
a service station:
In case of delivery, please note that the unit must be
free of oil and fuel to ensure safe shipment.
Air lter
Frequently cleaning of the air lter prevents carbure-
tor malfunction.
Clean the air lter and change air lter inserts
(Fig. 19 and 20)
• The air lter (14) should be cleaned every 30 hours.
• Remove the air lter cover (Pos.A) by loosening the
thumbscrew (Pos.B1)
• Loosen the thumb screw (Pos.B2) and remove the
air lter (14)
• Clean the air lter by tapping , replace if necessary.
• Reassemble it in reverse order.
mWARNING
NEVER use gasoline or cleaning solvents with a low
ash point to clean the air lter element. A re or ex-
plosion could result.
Note
Never run the engine without or with a damaged air
lter. Dirt gets so into the engine, causing serious en-
gine damage can occur. In this case, seller, and man-

19
15.Troubleshooting
The table below contains a list of error symptoms and explains what you can do to solve the problem if your tool fails to
work properly. If the problem persists after working through the list, please contact your nearest service workshop.
Problem Possible Cause Remedy
Engine fails to start
Spark plug wire disconnected. Attach spark plug wire securely to spark plug.
Out of fuel or state fuel. Fill with clean, fresh gasoline.
Choke not in open position. Throttle must be positioned at choke for a cold
start.
Blocked fuel line. Clean the fuel line.
Fouled spark plug. Clean, adjust gap, or replace.
Engine ooding. Wait a few minutes to restart, but do not prime.
Engine runs erratically.
Spark plug wire loose. Connect and tighten spark plug wire.
Unit running on CHOKE. Move choke lever to OFF.
Blocked fuel line or stale fuel. Clean fuel line. Fill tank with clean, fresh gasoli-
ne.
Vent plugged. Clear vent.
Water or dirt in fuel system. Drain fuel tank. Rell with fresh fuel.
Dirty air cleaner. Clean or replace air cleaner.
Improper carburetor adjustment. Consult the service.
Engine overheats.
Engine oil level low. Fill crankcase with proper oil.
Dirty air cleaner. Clean air cleaner.
Air ow restricted. Remove housing and clean.
Carburetor not adjusted properly. Consult the service.
Machine does not move while
engine is running.
Gear is not properly selected. Ensure gear lever is not in-between two di󰀨e-
rent gears.
Driving tracks not tight enough. Tighten driving tracks.

20