Bernard Controls MASTER STATION MS212 User manual

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A 15/11/2010 First version L.Maissin D.Schwebel G.Aubert-
Maguero
nd. Date Modifications Edited by Verified by Approved by
NR 1177
MASTER STATION MS212
TECHNICAL MANUAL

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CONTENTS
CONTENTS ............................................................................................................................................... 2
I. Introduction ..................................................................................................................................... 4
SETTING UP .............................................................................................................................................. 6
II. Mounting and connecting your Master Station .............................................................................. 7
a. Mec anical fixing ......................................................................................................................... 7
b. Power supply ............................................................................................................................... 8
c. Links between t e two racks ....................................................................................................... 8
i. Link between t e PLC .............................................................................................................. 9
ii. Et ernet redundancy ............................................................................................................... 9
d. Communication wit t e DCS ................................................................................................... 11
i. Modbus RTU communication ................................................................................................ 11
ii. Modbus TCP configuration .................................................................................................... 12
e. Communication wit t e Web Server ....................................................................................... 13
f. Communication wit t e actuators – Profibus DP V1 ............................................................... 13
g. Communication wit t e PC Workstation ................................................................................. 13
III. Setting up t e Modbus RTU communication ............................................................................ 14
a. Default parameters ................................................................................................................... 14
b. Setting up t e Modbus slave address wit t e touc screen ................................................... 14
c. Setting up t e Modbus RTU/TCP gateway ................................................................................ 16
i. MGate Manager Installation ................................................................................................. 16
ii. Setting up using MGate Manager ......................................................................................... 20
IV. Setting up t e Modbus TCP communication ............................................................................. 24
a. Default parameters ................................................................................................................... 24

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b. Step 1 – Using MGate Manager ................................................................................................ 25
c. Step 2 – Using t e Touc Screen ............................................................................................... 27
V. Setting up t e Touc Screen ......................................................................................................... 29
a. Language ................................................................................................................................... 29
b. Clock .......................................................................................................................................... 29
VI. Activating t e actuators ............................................................................................................ 30
UTILISATION .......................................................................................................................................... 34
VII. Touc Screen ............................................................................................................................. 35
a. Log in access .............................................................................................................................. 35
b. Touc Screen Layout ................................................................................................................. 37
c. Actuators ................................................................................................................................... 38
i. Actuator status ...................................................................................................................... 38
ii. Command your actuator ....................................................................................................... 42
iii. Configure your actuator .................................................................. Erreur ! Signet non défini.
iv. C aracteristics and activity of your actuator ........................................................................ 47
v. Torque profile ........................................................................................................................ 49
d. Master Station Status ................................................................................................................ 50
e. Master Station and actuators alarms ........................................................................................ 51
VIII. Server Web ................................................................................................................................ 55
a. Making t e Internet connection ............................................................................................... 55
b. Web Pages Layout ..................................................................................................................... 55
c. Home page ................................................................................................................................ 56
d. Actuators Status ........................................................................................................................ 56
e. Master Station Status ................................................................................................................ 61

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I. Introduction
Our Master Station is a ready-to-work solution which eases the command and control of
large quantities of motor operated valves by the mean of a fieldbus. t will help you saving
time and resources.
t is an interface located between the DCS and the actuators, which can replace your
standard industrial computer. Because BERNARD CONTROLS Master Station is already set
up, you will save precious time during the commissioning phase. Just cable it and the
system is quickly ready to work! Overall start up time of your site is now reduced to the
minimum.
Our Master Station is also able to work without the DCS. n case of default of your DCS or if
you do not want to include one in your installation, you can still communicate with your
actuators through the Master Station’s manual control, from the color touch screen. You
can thus keep the control of your valves even if the DCS is on hold or disconnected.
The Master Station is able to interface with a monitoring computer (optional) to control
directly valves' automation. This PC workstation, equipped with specific software, allows
to operate the MOVs and to retrieve data and alarms from the field units.
By choosing the PC workstation, you opt for greater user friendliness. ndeed, we can work
together on demand to schematize your installation in the software interface so as to
overview all the actuators of your site easily. And for simple use, the software is available
in English, French, Spanish, German and talian.

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n order to ensure secure management of your site, considering the several control units, a
control hierarchy is set up. The standard control priority is defined from the closest device
to actuators, to the device which is the farthest:
Actuators > MS > PC workstation > DCS
The consequence is that if an opposite order is received at the same moment from the
Master Station and from the DCS, the priority order is the one coming from the Master
Station.

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SETTING UP

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II. Mounting and connecting our Master Station
a. Mechanical fixing
Master Station MS212 is composed of two 19-inch racks.
They must be installing in a 19-inch cabinet, one above the other. t is better to put the
rack ‘PLC1’ above the rack ‘PLC2’. Use M6 screws to fix those (8 by rack).
All connections are accessible inside the racks, so unscrew the two screws on the right of
the panel to open it.
For make wiring easier there is a hole on the back side for the passage of the cables.
Holes for M6
screws
Unscrew to
open the
front panel
Hole for the
passage of the
cables

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b. Power suppl
Each rack is supplied separately. Power supply is wired on unit D1 and the switch must be
on ‘ON’. Earth is wired on the Earth Terminal.
Voltage: 115 VAC (+10%, -30%)
230 VAC (+10%, -30%)
Frequency: 47 to 63 Hz
Electrical power consumption: 75 W for each rack
c. Links between the two racks
To assure the redundancy of the system there are any links between the two racks of the
Master Station MS202. First there is a link between the two PLC which allows to transfer
the data corresponding to the commands and the signals from the actuators, and to
diagnose the status of the Master Station itself.
Then, there is a link between two Ethernet concentrators which assures the
communication between the DCS and the two PLC even there is just one DCS line.
At last, the Ethernet concentrators have a redundant power supply input which allows
them to keep powered on even if one rack is powered off.
Unit D1
Switch on ON
Earth Terminal

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i. Link between the PLC
To link the both PLC together take the cable labeled Profibus 2 (which is provided) and
plug its two 9 ways D-type connector on the PROFIBUS input of the both units labeled M3,
after you had opened their cover.
ii. Ethernet redundanc
To assure the redundancy of the communication of the DCS with the both PLC there is a
link between the both Ethernet concentrators.
So, take the cable labeled ETH 3 (which is provided) and plug its two RJ-45 connectors on
a free port of the both Ethernet concentrators labeled M9.
Uni
t M3
Cable labeled
Profibus 2
9 wa s D
-
t pe
connectors
RJ
-
45 connector

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n addition there is redundant power input on the Ethernet concentrators; they are each
powered on by the both Power supply labeled M8.
So you have to wire as shown below.
For more details refer to wiring diagram S94400175.