Norac UC5 HD12 User manual

Hardi Aftermarket
New Navigator and New Commander
Installation Manual
HD07 & HD12

Printed in Canada
Copyright 2009 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-HD07-INST Rev I (Hardi Aftermarket New Navigator and New Commander)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2Technical Specifications ............................................................................................ 2
3General UC5 System Layout.................................................................................... 3
4Kit Parts ...................................................................................................................... 4
5Pre-Install Checklist................................................................................................. 11
6Ultrasonic Sensor Installation ................................................................................ 12
7Roll Sensor Installation............................................................................................ 17
8Module Installation .................................................................................................. 21
9Connecting the Sensors to the CANbus ............................................................... 25
10Hydraulic Installation .............................................................................................. 26
11Software Setup......................................................................................................... 36
12Cable Drawings ........................................................................................................ 37

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2Technical Specifications
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at their
own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Pursuant to EMC Directive – Article 9, this product is not intended for residential use.
Table 1: System Specifications
Supply Voltage (rated) 12VDC
Supply Current (rated) 10
A
Hydraulic Pressure (maximum) 3300 psi
Baud Rate 250 kbps
Clock Frequency (maximum) 96 MHz
Solenoid Valve PWM Frequency 300 Hz
Ultrasonic Sensor Transmit Frequency 50 kHz
Operating Temperature Range 0°C to 80°C

3
3General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

4
4Kit Parts
4.1 Kit Overview
Figure 2: System Parts

5
4.2 Hydraulic Plumbing
Figure 3: Hydraulic Plumbing: Single Acting (Force Boom)

6
Figure 4: Hydraulic Plumbing: Double Acting (Eagle Boom)

7
4.3 List of Parts
This manual covers installation using both BSP and flat faced o-ring fittings. Before starting the
installation compare the NORAC kit hydraulics to the sprayer hydraulics to be sure the correct
fitting style is supplied. When performing the hydraulic install be sure to follow the section for
the correct style of fittings.
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B10 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
C01 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1
C02 43220-01 CABLE UC5 NETWORK 14 AWG 1M 2
C03 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1
C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 4
C20 43240-08 CABLE UC5 INTERFACE TILT AMP (SUPERSEAL) 1
C21 43240-09 CABLE UC5 INTERFACE MAIN AMP (SUPERSEAL 240" W/ BYPASS) 1
C30 43250-06 CABLE UC5 BATTERY PIGTAIL FUSED 1
E01 43710 UC5 CONTROLLER MODULE 1
E02 43720 UC5 VALVE MODULE 1
E03 43732 UC5 INPUT MODULE PASS THRU 1
E04 43741 UC5 ROLL SENSOR VER. 2 2
E05 43750 UC5 ULTRASONIC SENSOR 3
E11 43765 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
M02 UC5-BC-HD07-INST
MANUAL INSTALLATION UC5 HARDI AFTERMARKET NEW NAVIGATOR AND NEW COMMANDER
1
P01 106034 UC5 NETWORK 2 PIN PLUG 4
P02 106602 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
P03 105882 UC5 NETWORK 6 PIN PLUG 2
V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1