BETCO CREWMAN 1600 Product manual

1
E83015-00
E83016-00
CREWMAN
CREWMAN™
1600
1600
CREWMAN
CREWMAN™
2000
2000
20” High Speed
Electric Burnishers
Operator and Parts
Manual
1001 Brown Avenue • Toledo, Ohio 43607-0127
Customer Service: 888-GO-BETCO • Fax: [phone] • Technical Service: 877-856-5954 • www.betco.com
FOREMAN
FOREMAN®
1600
1600
FOREMAN
FOREMAN®
2000
2000
E83004-00
E83005-00

2
Specifications
tBurnishing Path/Pad Size: 20”
tHour Meter: Yes / 0.1 hour resolution
tMotor: 1.5 hp, 120v, 15 A, 50/60 HZ
tPad Pressure: 15 lbs.
tPad Speed: 1600/2000 RPM
tDrive System: V-Belt
tPower Cord: 75’ 14/3 Safety Yellow
tHandle Grips: Anti-Fatigue
tOperating Wheels: 5” Non-marking
tTransport Wheels: 4” Non-marking
tProductivity: 10-15,000 sq.ft. / Hour
tWeight: 70 lbs.
tDimensions: Length 33.75”, Width 21”, Height 50”

3
!WARNING!IMPORTANT SAFETY INSTRUCTIONS
Carefully read and understand this manual before operating this machine.
To reduce risk of fire, electric shock, or injury:
tDo not operate in explosive areas, near flammable liquids or gases.
tOnly plug into a properly grounded outlet.
tDo not exposure to rain, store indoors.
tDo not plug in or handle machine with wet hands.
tDo not operate the machine with a damaged cord or plug.
tDo not block or disconnect safety lever.
tDo not leave machine plugged in while unattended.
tUnplug machine before servicing.
tDo not put fingers under the pad or pad holder.
tUnplug the machine before installing or removing the pad.
tUse only high speed burnishing pads.
tDo not put any foreign object into openings. Do not use with any opening
blocked; keep free of dust, lint, hair, & anything that may reduce airflow.
tKeep hair, loose clothing, fingers, & all parts of body away from openings
& moving parts.
tTurn off all controls before unplugging.
tDo not use in or around flammable or combustible liquids such as gasoline
or use in areas where they may be present.
tConnect to a properly grounded outlet only. See grounding instructions.
tDo not use to spray buff

4
Grounding Instructions
This machine must be grounded. If it should electrically malfunction, grounding
provides a path of least resistance for electric current to reduce the risk of electric
shock. This machine is equipped with a cord having an equipment-grounding
conductor & grounding plug. The plug must be plugged into an appropriate outlet
that is properly installed & grounded in accordance with all local codes &
ordinances.
!DANGER!
Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in
doubt as to whether the outlet is properly grounded. Do not modify the plug
provided with the machine. If plug will not fit the outlet, have a proper outlet
installed by a qualified electrician.
Replace the plug if the grounding pin is damaged or broken.
Extension cords connected to this machine should be 12 gauge, 3-wire cords
with 3-prong plugs & outlets. DO NOT use extension cords more than 50 feet
long.

5
Operating Instructions
Check machine for damage to cord or plug.
Use only Hi Speed Burnishing pads 20” or 19” diameter.
To install or change the pad:
1. Unplug the machine.
2. Tip the machine back on the wheels.
3. Remove the center-lock.
4. Center the pad on the pad driver.
5. Replace the center-lock and tighten securely.
To operate the machine:
1. Plug into a grounded outlet.
2. Release the handle and lower it.
3. The handle can be locked into a comfortable position for the operator or used
free floating.
4. Press the safety lever and squeeze the trigger to start the machine.
5. Do not operate in one place as damage to the floor or finish could result.
6. Do not operate the machine with the handle in the upright position.
7. Remove the pad after every use.
8. Store the machine tilted back on the transport wheels.
9. Use only new or clean pads and reverse them as needed.
Maintenance Instructions
To maintain appearance – wipe the machine with a damp cloth after use.
Warning – Unplug the machine before servicing
This machine is equipped with an hour meter to signal maintenance intervals of
250 hours. It will begin flashing at 245 hrs and stop at 255 hrs to signal the
operator to check the following:
1. Check the motor brushes for wear or excessive arcing.
2. Check belt tension.
3. Check the cord and electrical system.
4. Check the safety lockout on the trigger.
5. Check wheels and bearings.

6
10
16
9
18
13
16
10
15
14
8
1
7
6
7
6
1
3
5
42
30
23 31
34
31
25 24
26
33
28
27
32
29
22
31
38
20
21
39
39
35
11
12
INSIDE
TUBE
INSIDE
TUBE
INSIDE
TUBE
INSIDE
BASE
INSIDE
CORD
HOOK
INSIDE
HANDLE
CAM
LOCK
HANDLE PARTS
19 17
ROD THROUGH BASE
36
35
Not Shown - EP50064 Cam Lock Handle Asm

7
HANDLE PARTS
ITEM# PART# DESCRIPTION QTY.
1 E83523 NYLON CABLE TIE 2
2 E83132 CORD, HANDLE, 14-3 1
3 E83789 NUT, ELECTRICAL CONDUIT, 1/2" 1
4 E83131 CORD, 75 FEET, 14-3 ST 1
5 E83496 STRAIN RELIEF FOR REPLACEMENT 1
6 E81064 BOLT, HEX, 1/4-20 x 3/4 2
7 E83520 NUT, NYLOCK, 1/4-20 2
8E83127 GRIP 2
9 E83427 SCREW, PHILLIPS, No. 6 x 1 2
10 E83426 SCREW, PHILLIPS, 1/4-20 x 1.75 4
11 E83130 SPRING 1
12 E83270 CLIP, SPRING 1
13 E85032 SWITCH 1
14 E83129 SAFETY LOCK 1
15 E82752 TRIGGER, SWITCH 1
16 E83325 COVER, SWITCH BOX 1
17 E82750 SWITCH BOX, HANDLE, SINGLE SPEED 1
18 E81105 PLATE, SWITCH 1
19 E83451 HANDLE TUBE, 7/8 x 16 1
20 E81065 BOLT, HEX, 1/4-20 x 1-3/4, GRADE 5 1
21 E81070 NUT, NYLOCK, 1/4-20 1
22 E83519 GROMMET, .375 ID 1
23 E83137 CORD HOOK 1
24 E83133 BOLT, ADJUSTABLE, CAM, 5/16-18 1
25 E83135 OVAL WASHER 1
26 E83266 PIN, .25 x .75 1
27 E83268 CAP, PUSH, .25 1
28 E83133 HANDLE, CAM LOCK 1
29 E81379 WASHER, SPRING, 3/8 1
30 E81063 NUT, NYLOK, 5/16-18 2
31 E83145 WASHER, NYLON 5
32 E81077 BOLT, SHOULDER, 3/8 x 1 1
33 E83133 WASHER, SPRING, 1/4 1
34 E83269 WASHER, SPRING, 1/2 1
35 E83143 CAPS, AXLE, 0.5 2
36 E82717 HANDLE ATTACHMENT, WELDED "T" 1
37 E83136 BRACKET, FLAT, HANDLE 1
38 E83711 HANDLE TUBE 1
39 E83452 AXLE, 1/2 x 12.375 1
Not Shown PE50064 Cam Lock Assembly 1

8
BASE, MOTOR, AND WHEELS
2
25
15 14
13
11 14
13 14
9
8
4
3
35
17
18
36 27
29 20
23
24
22
28
27 17
18 26
30
31 32
1
10
17
18
19
16
5
6
7
12
21
33
34
38
37
or 37B
or 38B
Not Shown - EP50089 - Pad Driver Pulley Asm

9
BASE, MOTOR, AND WHEELS
ITEM SKU DESCRIPTION QTY.
1 E83147 HOUR METER 1
2 E81128 COVER, MOTOR, BURGANDY, HS 1
3 E83138 BASE, HIGH SPEED 1
4 E83141 BUMPER 1
5 E83570 SCREW, PHILLIPS, 1/4-20 x 1 4
6 E89334 WASHER, FLAT, 1/4 4
7 E81078 WASHER, LOCK, 1/4 4
8 E81068 WASHER, FENDER, 1/4 2
9 E83425 SCREW, PHILLIPS, 1/4-20 x 1 2
10 E83651 AXLE, 1/2 x 17.25 1
11 E83144 WHEEL, 5 INCH 2
12 E83143 CAPS, AXLE, 0.5 4
13 E83269 WASHER, SPRING, 1/2 4
14 E83145 WASHER, NYLON 8
15 E83142 WHEEL, 4 INCH 2
16 E83379 AXLE, 1/2 x 13.875 1
17 E11136 WASHER, FLAT, 3/8 13
18 E81066 WASHER, LOCK, 3/8 9
19 E81087 BOLT, HEX, 3/8-16 x 1.5" 4
20 E11721 KEY, 3/16 x 3/16 x 1 1
21 E83787 SPACER, .75 ID 1
22 E81072 BOLT, HEX, 5/16-18 x 1 1
23 E81062 WASHER, FLAT, USS, 5/16 1
24 E81067 WASHER, LOCK, 5/16 1
25 E83139 MOTOR, 1.5 HP, 3200 RPM 1
26 E85396 BOLT, HEX, 3/8-16 x 1 1
27 E83310 BEARING 2
28 E83377 SPACER, PULLEY BEARINGS 1
29 E83376 PULLEY, PAD DRIVE 1
30 E83148 PAD DRIVER, COMPLETE ASSEMBLY 1
31 E81150 CENTERING DEVICE, BIG MOUTH 1
32 E83190 SCREW, PHILLIPS PAN, ZN, 5/16-18 x 1.25 4
33 E81069 NUT, 3/8-16 1
34 E83629 BOLT, HEX, 3/8-16 x 1.25 1
35 E83150 BRACKET, PULLEY MOUNT 1
36 E81080 BOLT, HEX, 3/8-16 x .75 4
37 E83149 BELT, 2000 RPM 1
38 E81276 PULLEY,2000 RPM 1
37B E83140 BELT, 1600 RPM 1
38B E83478 PULLEY, 1600 RPM 1
Not Shown E85042 Rectifier 1
Not Shown E85053 Carbon Brush Set of 4 1

10
MOTOR COVERS
1
3
4
2
2
1
ITEM SKU DESCRIPTION QTY.
1 E83146 COVER, MOTOR, RED, HIGH SPEED 1
2 E83570 SCREW, PHILLIPS, 1/4 -20 x 1 4
3 E89334 WASHER, FLAT, 1/4 4
4 E81078 WASHER, LOCK, 1/4 4
ITEM SKU DESCRIPTION QTY.
1 E81141 COVER, MOTOR, 9" OD x 2.65 TALL 1
2 E81523 SCREW, PHILLIPS, 8/32 x 3/8 TRUSS HEAD 3