BFM Europe The Collection Da Vinci Illumia Mounting instructions

Da Vinci Illumia &
Distinction Illumia
BALANCED FLUE LOG EFFECT HEATER
Installation, aintenance & User Instructions
Hand these instructions to the user
odel No. DDVL**RN2 is for use on Natural Gas (G20) at a supply pressure
of 20 mbar in G.B. / I.E.
** Denotes cosmetic variant

CONTENTS
PAGE
Section 1 Information and Requirements
1.0 Appliance information 3
1.1 Conditions of installation 4
1.2 Fireplace surround & suitability 4
1.3 Flue terminal position 5
Section 2 Installation of Fire
2.1 Unpacking the combustion chamber / surround / flue kit 6-7
2.2 Preparing the combustion chamber opening (In studded wall) 8
2.3 Preparing the combustion chamber opening (In chimney breast) 9-10
2.4 Installation of the gas supply 11
2.5 Specifying the flue system & components 12
2.6 Balanced flue in horizontal flue configuration 13-14
2.7 Balanced flue in vertical flue configuration 15
2.8 Balanced flue in vertical flue configuration (flat roof) 15-16
2.9 Balanced flue in vertical flue configuration (pitched roof) 17
2.10 Balanced flue utilising existing chimney 18-19
2.11 Securing the combustion chamber in the opening / fitting the closure plate 20
2.12 Setting hearth panel / surround legs / combustion chamber height 21-22
2.13 Removal / re-fitting the glass frame assembly 23-25
2.14 Installation of lamp assemblies 26-28
2.15 Making the electrical connection 28
2.16 Installing the Da Vinci / Distinction surround design 29
Section 3 Assembling Fuel Bed and Commissioning
3.1 Fitting the fuel bed logset 30-35
3.2 Making the gas conection & checking for gas tightness 36
3.3 Fitting the correct size of restrictor plate 36
3.4 Replacing the glass assembly 37
3.5 Lighting / using the appliance 38-44
3.6 Fitting the handset wall bracket 44
3.7 Instruct user of fire operation 44
Section 4 aintenance
4.1 Removal of the burner assembly 45
4.2 Removal of the injector 45-46
4.3 Removal of the gas control valve / controls access cover 46
4.4 Removal of the ultrasonic receiver 46-47
4.5 Removal of the convection fan 47
4.6 Removal / replacement of the pilot assembly 47-48
4.7 Removal / replacement of the handset batteries 48
4.8 Parts shortlist 48
4.9 Wiring diagram 49
Section 5 User Instructions
5.1/5.2 Installation Information / about your fire 50-51
5.3 Lighting the appliance 52-58
5.3 Cleaning instructions / removing & replacing the glass assembly 59-61
5.4 Removing & replacing the logset 62-67
5.5 Replacing the glass assembly 68
5.6 User replaceable parts 69
odel number DDVL**RN2 is manufactured by:- BFM Europe Ltd, Trentham Lakes, Stoke-on-Trent,
Staffordshire, ST4 4TJ
2

SECTION 1
INFOR ATION AND REQUIRE ENTS
1.0 APPLIANCE INFOR ATION
Main injector : (1 off) Cat 82 – size 600
Pilot Type : Black Technigas “Polidoro” G27.2
Max. Gross Heat Input : 8.7kW
Min. Gross Heat Input : 5.5 kW
Gas Rate : 0.799 m3/hr (High)
0.511 m3/hr (Low)
Cold Pressure : G20 20.0+/-1.0 mbar (8.0 +/- 0.4 in w.g.)
Ignition : Via remote handset, integral to gas valve
Electrode Spark Gap : 4.0mm
NOx Level Class 5
Packed Weight Combustion Chamber 75kg (Pack 1 of 3)
Supply Voltage : 230V a.c.
Supply Frequency : 50Hz
Supply Fuse : 3 Amp to BS 1362
Electrical Supply Required 230v AC, 50Hz
IP Rating IPX0
Appliance Efficiency Declaration
The efficiency of this appliance has been measured as specified in BS EN 613 : 2001 and
the result is 74%. The gross calorific value of the fuel has been used for this efficiency
calculation. The test data from which it has been calculated has been certified by GL
Industrial Services U Ltd. The efficiency value may be used in the U Government’s
Standard Assessment Procedure (SAP) for energy rating of dwellings.
Fig 1 Fig 2
Top View of Combustion Side View of Combustion
Chamber Chamber
3

INSTALLATION REQUIRE ENTS
1.1 CONDITIONS OF INSTALLATION
It is the law that all gas appliances are installed only by a GAS SAFE Registered
Installer, in accordance with these installation instructions and the Gas Safety
(Installation and Use) Regulations 1998 as amended. Failure to install appliances
correctly could lead to prosecution. It is in your own interest and that of safety to
comply with the law.
The installation must also be in accordance with all relevant parts of the Local and
National Building Regulations where appropriate, the Building Regulations
(Scotland Consolidation) issued by the Scottish Development Department, and all
applicable requirements of the following British Standard Code of Practice.
1. B.S. 5871 Part 1 Installation of Gas Fires
2. B.S. 6891 Installation of Gas Pipework
3. B.S. 5440 Parts 1 & 2 Installation of Flues and Ventilation
4. I.S 813 : 1996 Domestic Gas Installation, issued by the National Standards
Authority of Ireland.
1.2 FIREPLACE / SURROUND SUITABILITY
The fire must only be installed on a hearth it must not be installed directly onto
carpet or other combustible floor materials.
The fire is suitable for fitting to non-combustible fire place surrounds and
proprietary fire place surrounds with a temperature rating of at least 150oc.
If a heating appliance is fitted directly against a wall combustible material must be
removed from behind it. Soft wall coverings such as blown vinyl, wall paper etc.
could be affected by the rising hot air and scorching and/or discoloration may
result. Due consideration should be made to this when installing or decorating.
It is recommended that the product is only installed with surround designs
available from “The Collection” range, but should you choose to fit an
alternative surround, please give consideration to accessibility for servicing
requirements
4

1.3 FLUE TER INAL POSITION
The minimum acceptable dimensions from the flue terminal to obstructions
and ventilation openings are shown below and listed in the table
It is important that the position of the flue allows the free passage of air
across it at all times. The minimum acceptable space from the flue terminal
to obstructions and ventilation openings are specified below (figure 3).
Fig. 3
DI ENSION TER INAL POSITION INI U DI ENSION
A Directly below an opening, air brick, 300mm (12in)
opening window
B Above an opening, air brick, 300mm (12in)
opening window
C Horizontally to an opening, air brick,
opening window etc.
D Below gutters, soil pipes or drain pipes 300mm (12in)
E Below eaves 300mm (12in)
F Below balconies or car port roof 600mm (12in)
G From a vertical drain pipe or soil pipe 300mm (12in)
H From an internal or external corner 600mm (24in)
I Above ground roof or balcony level 300mm (12in)
J From a surface facing the terminal 600mm (24in)
K From a terminal facing the terminal 600mm (24in)
L From an opening in the car port 1200m (48in)
Vertically from a terminal on the same wall 1500mm(59in)
N Horizontally from a terminal on the 300mm (12in)
same Wall
O NOT APPLICABLE N/A
P NOT APPLICABLE N/A
Q NOT APPLICABLE N/A
5

SECTION 2
INSTALLATION OF FIRE
2.1 UNPACKING THE CO PONENTS
Remove the loose item packaging carefully from the pack. Check the contents as
listed :-
DO NOT UNDER ANY CIRCU STANCES USE THIS APPLIANCE IF THE GLASS PANEL IS BROKEN
OR NOT SECURELY FIXED TO THE FIREBOX.
Packing Check List
Pack 1 of 3 - Combustion Chamber Pack
1 off Combustion chamber & glass frame assembly
1 off Boxed ceramic fuel-bed set (packed inside combustion chamber)
1 off Installation / user instruction manual
1 off Top closure plate
1 off Loose items pack – containing :- 3 off AAA batteries, 1 off lighting kit,
1 off remote handset, 4 off M5 locknuts
3 off restrictor plates & fixing screws
1 off handset wall brkt (inc. fixings)
1 off glass removal tool,
4 off screws & rawlplugs
Pack 2 of 3 - Horizontal Balanced Flue System Pack
1 off Adaptor 1 off 0.5m length of flue
1 off 90 degree elbow 1 off Horizontal wall terminal
2 off Locking bands 1 off Protection band
or
Pack 2 of 3 - Chimney Conversion Kit
1 off Adaptor 2 off 250mm length of flue
1 off Renovation kit 1 off Vertical terminal
2 off Locking band
or
Pack 2 of 3 - Vertical Flue Kit
1 off Adaptor 1 off Vertical terminal
In addition, all flue lengths, roof flashing, clamps and accessories as required by
the individual flue system design should be purchased as required from the
manufacturer, contact details as shown on page 12.
6

Carefully lift the surround components out of the wooden crate. Remove the loose
item packaging carefully from the pack. Check the contents as listed below :-
Pack 3 of 3 - Da Vinci Surround
1 off Hearth 1 off L/H leg
1 off Shelf 1 off R/H leg
1 off Top infill 1 off Controls access panel
1 off Shelf infill section
or
Pack 3 of 3 - Distinction Surround
1 off Hearth 1 off L/H leg
1 off Shelf 1 off R/H leg
1 off Top infill 1 off Controls access panel
1 off Shelf infill section
7

2.2 PREPARATION OF THE CO BUSTION CHA BER OPENING
(INTO STUDDED WALL)
2.2.1 All combustible parts of the studwork must be set at the distances as
shown below in figure 4 & 5.
2.2.2 Refer to figure 1 on page three for dimensions of the flue outlet.
8
Minimum 50mm at sides
Minimum 50mm at rear
Combustion Chamber
Fig. 4
Fig. 5
A minimum clearance of
100mm is required above
the top of the flue pipe to
combustible surfaces
Width = 870mm
Height = 955mm
Depth = 450mm
NOTE : Dimensions as stated above
include clearance to combustible stud
work

2.3 PREPARATION OF THE CO BUSTION CHA BER OPENING
(INTO EXISTING CHI NEY BREAST)
2.3.1 An opening should be constructed to the following dimensions in the
existing chimney breast as shown in figure 6 below.
Fig. 6
2.3.2 The opening needs to be sufficient to accomodate the combustion
chamber. To support the wall above the opening, a suitable lintel must
be inserted across the top of the opening. The lintel could be either
pre-cast concrete or steel - Catnic CN52 or CN 46 could be used,
depending upon the inner wall thickness. Before proceeding with the
installation of the fire, an assessment of the area immediately above the
fire is required, see figure 7 overpage. If there is no existing openings
within either triangle, proceed with forming the opening. However, if
opening or beams occur within either triangle, then you should seek
specialist advice from a structural engineer or consider relocating the
proposed position of the firebox.
NOTE : Please ensure that suitable cut outs in the sides and front face of the
chimney breast are implemented for fixing of the flue pipe, and for future
servicing.
2.3.3 The appliance must be sited on a non combustible base. The appliance
can be placed onto a combustible material providing a heatproof board
such as superlux of minimum 15mm thickness or similar is placed under
it.
I PORTANT : Any air supply to the fireplace opening must be sealed off.
9
Minimum Depth 400mm
intle must
project 150mm
either side of the
opening if
cutting into an
existing chimney
breast
Width = 870mm
Height = 955mm

2.3 (CONTINUED)
Fig. 7
10
400mm interactive area
600mm load triangle
The Interactive Zone -
Openings, beams or joists within
this area need to be assessed.
oad triangle - No beam or
opening permissible within this
area
intel
e.g. 750mm x 75mm
Proposed Opening in
Chimney Breast
Minimum 200mm
150mm

2.4 INSTALLATION OF THE GAS SUPPLY (INTO STUDDED WALL OR
EXISTING CHI NEY BREAST)
2.4.1 Before installing the combustion chamber, decide from which side or if a
rear connection to the gas supply is required. Plan the pipe run to enter
the below the firebox from the left and connect to the inlet elbow. See
figure 8, 9 & 10 below.
Note : Before breaking into the gas supply a gas tightness test
should be carried out to establish that the
existing pipework is sound.
11
Combustion chamber
Gas supply entering from /H/S
Combustion chamber
Gas supply entering from rear of combustion chamber
Outer
cavity wall or
rear face of
studwork
Ensure if bringing gas
supply through side or rear
of a chimney breast that the
pipe is sleeved and sealed
with a suitable flexible, non
setting compound
Fig. 8
Fig. 9
Combustion chamber
Fig. 10 Gas supply entering from R/H/S

2.5 SPECIFYING THE FLUE SYSTE & ASSOCIATED CO PONENTS
This product comes with the optional of 3 methods of flueing :-
Decide upon the method of flue that is most suitable for the property in which you
are installing the product, from the following options :-
2.5.1 Balanced Flue in Horizontal Configuration
This flueing method uses a 0.5 metre vertical pipe starter pipe section, then
utilises a 90 degree elbow and a terminal section to provide a horizontal pipe from
324mm (minimum) up to 469mm (maximum). Additional flue duct can then be
purchased to allow installation up to a maximum wall thickness of 1554mm. The
flue can be installed to terminate directly out the wall behind the appliance or at
the L/H side or R/H side by rotating the elbow section. If the terminal is fitted
below 2m from ground level, a terminal guard must be fitted in England & Wales.
The manufacturer supplies a suitable guard in the Horizontal Flue it. See section
2.6
2.5.2 Balanced Flue in Vertical Configuration
This flueing method utilses a rigid interlocking balanced flue duct to enable a
vertical balanced flue system to be used. All components required are supplied
within the flue kit with the exception of the lengths of co-axial pipe which is
dependent upon the individual installation. This method is most suited when a
false chimney breast is being constructed due to no chimney / insufficient depth
and an outside wall is not available. See section 2.7
2.5.3 Balanced Flue Utilising Existing Chimney
This flueing method uses a 4” / 100mm flexible flue liner fitted into an existing
chimney breast, with a specially designed flue termination fitted to the top of the
chimney. All components required are supplied within the flue kit with the
exception of the 4” / 100mm flexible flue liner, which is dependent upon the
individual installation. Please ensure any flexible flue liner used is rated to T400.
This method is most suited when an existing chimney breast is available that is in
good condition and has sufficient depth to accept the product. See section 2.10
If you require to purchase any additional flue components, please contact the U
distributor for Metaloterm products, contact details as below :-
H Docherty Ltd
Unit 15 &16 Colthrop Business Park
Colthrop Lane
Thatcham
Berkshire
RG19 4NB
Tel : [phone] Fax : [phone]
12

2.6 BALANCED FLUE IN HORIZONTAL CONFIGURATION
2.6.1 Horizontal balanced flue configuration and components identified as
shown below in figure 11.
Fig. 11
13
Height to flue centre = 1676mm
Surround
Combustion
chamber
Adaptor
324mm Min
469mm Max
1554mm Max
This is the standard flue duct
supplied. 1 metre length of
metaloterm flue can be added if
necessary to acheive
maximum flue length of 1554mm
1 metre length of metalotherm
flue duct
P EASE NOTE : THE F UE TERMINA SHOU D BE FITTED
WITH THE WE DED JOIN INE AT THE BOTTOM, FACING
THE GROUND

2.6 BALANCED FLUE IN HORIZONTAL CONFIGURATION (CONTINUED)
2.6.2 Mark the position of the centre of the flue on the inner wall. (See figure
11 on previous page for position).
2.6.3 Cut hole for outer flue pipe. There are two possible methods to achieve
this, either core drill or via hammer and chisel.
2.6.4 To core drill, proceed as follows :-
2.6.5 Drill a pilot hole through the wall, in position as specified in figure 11 on
previous page.
2.6.6 Using a 6” core drill, drill the flue hole.
2.6.7 To Hammer and chisel, proceed as follows :-
2.6.8 Mark the position of the centre of the flue pipe as specified in figure 11.
2.6.9 Mark the position of the hole around this point.
2.6.10 Chisel out the area as marked on the wall.
2.6.11 We then recommend that a cardboard cylinder is placed around the flue
pipe and inserted in the chiselled out hole whilst making good. A wall
plate is provided on the flue duct to seal the terminal around the
flue pipe opening and make good.
Please ensure all joints are taped with suitable high temperature tape when
assembling the flue pipe sections together.
NOTE :- If the appliance is to be installed into a building under
construction, it is recommended that a non-corrosive metal tube of 6”
diameter be inserted into the position of the hole as specified on page 13.
14

2.7 BALANCED FLUE IN VERTICAL CONFIGURATION
2.7.1 Vertical flue configuration and components identified as shown below in
figure 12.
Fig. 12
15
Surround
Combustion
Chamber
Vertical Terminal
ocking Bands
Adaptor
Minimum Flue Height = 3 metres
Maximum Flue Height = 10 metres
For details of weather proofing
options at point of exit, please
see overpage, sections 2.7.1 to
2.7.8 for a flat roof or 2.7.9 for a
pitched roof

2.8 BALANCED FLUE IN VERTICAL CONFIGURATION (FLAT ROOF)
2.8.2 Determine the position of the flue run within the property and the
termination position is correct in accordance with BS 5440. Ensure that
clearances to combustible surfaces (50mm minimum) are sufficient
where the flue run may come within close contact of joists etc.
2.8.3 For a flat roof installation the following components will need to be
ordered from Metaloterm :-
USMPG10 Mounting plate
US B10 Locking band
US100-10/50-10/25-10 Concentic flue - quantity required
dependent upon flue height required
USDP10 Flat roof flashing
USSR10 Storm collar
2.8.4 To install the flue system therefore, make hole in roof, install the
mounting plate (USMPG10) underneath the roof and secure with
screws. (See figure 13 below)
2.8.5 Place a locking band (US B10) in the mounting plate (USMPG10)
Put the concentric flue US100-10/50-10/25-10 through the mounting
plate and locking band until it protrudes by 400mm min, 1000mm max
through the roof. Fix the flat roof flashing (USDP10) over the flue and
fix it to the flat roof. See figure 13 below. Please ensure all joints are
taped with suitable high temperature tape when assembling the flue
pipe sections together.
2.8.6 Seal the opening between the flue and flashing with silicone rubber and
a storm collar (USSR10). See figure 13 below.
2.8.7 Install the terminal (contained within the terminal kit requested at point
of order from the manufacturer) with a locking band and fix with 3 nuts.
2.8.8 Finish the roof covering over the flashing and weatherproof. Refer to
section 3.3 to fit the correct restrictor plate to the fire.
Fig. 13
16
Terminal
Flashing (USDP10)
Concentric flue Mounting plate
(USMPG10)
Storm collar
(USSR10)
Concentric Flue
Protrudes 400mm
minimum, 1000mm
maximum through
roof

2.9 BALANCED FLUE IN VERTICAL CONFIGURATION (PITCHED
ROOF)
2.9.1 Determine the position of the flue run within the property and the
termination position is correct in accordance with BS 5440. Ensure that
clearances to combustible surfaces (50mm minimum) are sufficient
where the flue run may come within close contact of joists etc.
2.9.2 For a pitched roof installation the following components will need to be
ordered from Metaloterm :-
USCP10 Cover plates (pair)
US B10 Locking band
US100-10/50-10/25-10 Concentic flue - quantity required
dependent upon flue height required
USDH10 Slope roof flashing
or USLS10 Lead slope roof flashing
USSR10 Storm collar
USDQ10 Roof support
2.9.3 To install the flue system therefore, make hole in roof, install the
pair of cover plates (USCP10) underneath the roof, put the concentric
flue US100-10/50-10/25-10 through the mounting plate and locking
band until it protrudes by 400mm min, 1000mm max through the
roof. Centre the flue and secure with the roof support (USDQ10) and
screws. (See figure 14 below) Please ensure all joints are taped with
suitable high temperature tape when assembling the flue pipe sections
together.
2.9.4 Put the slope roof flashing USDH10 (or in the case of a tiled roof the
lead flashing USLS10) over the flue and make a weather proof finish.
Seal the opening flue and flashing with the silicone rubber and the
storm collar (USSR10).
2.9.5 Install the terminal (contained within the terminal kit requested at point
of order from the manufacturer) with a locking band and fix with 3 nuts.
2.9.6 Finish the roof covering over the flashing and weatherproof. Refer to
section 3.3 to fit the correct restrictor plate to the fire.
17
Terminal
Flashing (USDP10)
Concentric flue
Mounting plate
(USMPG10)
Storm collar
(USSR10)
Concentric Flue
Protrudes 400mm
minimum, 1000mm
maximum through
roof
Fig. 14

2.10 BALANCED FLUE UTILISING EXISTING CHI NEY
Vertical flue configuration and components identified as shown below in figure 15
for installation into an existing chimney.
Fig. 15
NOTE : The existing chimney must have a minimum cross-sectional area of
22,500mm2to provide sufficient air flow to fit the chimney conversion
kit.
18
Internal
Mounting
Plate
Rigid 0.5 metre
section of
concentric flue
Outside Mounting Plate
Combustion
Chamber
Adaptor
Existing
Chimney
4” / 100mm
Flexible Flue
iner
Sliding Adaptor
ocking Band of Internal
Mounting Plate
Surround
Minimum Flue
Height
= 3 metres
Maximum Flue
Height
= 10 metres

2.10 BALANCED FLUE UTILISING EXISTING CHI NEY (CONTINUED)
2.10.1 Check the soundness of the chimney to ensure that there are no leaks
or remedial work required. Sweep the chimney if necessary.
2.10.2 Feed the 4” / 100mm flue liner through the chimney.
2.10.3 Attach the sliding adaptor to the bottom of the flexible liner and secure
with the 2 off screws provided. (See figure 15 on previous page)
2.10.4 At the top of the chimney, attach the outside mounting plate with a hose
clip to the flexible liner and secure with 2 off screws. (See figure 15 on
previous page).
2.10.5 Fasten the outside mounting plate securely with stainless steel screws
and weatherproof as necessary.
2.10.6 Fix the terminal in position with a locking band and 3 off bolts. The
sliding adaptor should now protrude 100mm below the bottom of the
chimney opening. (See figure 15 on previous page).
2.10.7 Attach the internal mounting plate to the bottom part of the chimney and
seal with suitable high temperature sealant.
2.10.8 Install the Da Vinci or Distinction product and fit with a minimum 250mm
(preferably 500mm if space above the product allows) rigid section of
Metaloterm concentric flue (as supplied with the existing chimney flue
kit by the manufacturer).
2.10.9 Finally tighten the locking band of the internal mounting plate. (See
figure 15 on previous page).
2.10.10 Refer to section 3.3 to fit the correct restrictor plate to the fire. Fitting of
the correct restrictor plate is mandatory otherwise performance issues
with the product will be found.
NOTE : The concentric flue must extend a minimum of 100mm into the existing
chimney (past the internal mounting plate and please ensure all joints
are taped with suitable high temperature tape when assembling the flue
pipe sections together.
19

2.11 SECURING THE CO BUSTION CHA BER IN THE OPENING /
FITTING THE CLOSURE PLATE / CONVECTION CHANNEL
2.11.1 The product is supplied with a closure plate to assist in sealing off the
top of the opening, and providing access to the flue connection on the
top of the fire. The closure plate / convection channel is secured via 4
off screws (fitted to the product during manufacture). See figure 16
below
2.11.2 The product is also supplied with 6 off fixing holes in the mounting
flange to secure the product to the fireplace opening, although due to
the weight of the product these fixings are not mandatory. See figure
16 below.
Fig. 16
20
Closure plate / convection channel & 4 off fixing screws
Holes in mounting
flange for securing the
product