Big Backyard F24015 User manual

INSTALLATION AND OPERATING INSTRUCTIONS
SPRINGFIELD PLAY SYSTEM – F24015
8 - 10 Hrs
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions often
and give them to any future owner of this play system. Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE - 26’ x 25’ 1” area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6’5”
CAPACITY - 9 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.
Rev 11/04/2011
Two person
assembly
Table of Contents
Warnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2
Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3
Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4
About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6
Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8
Part ID .......................................pg. 9
Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step
WARNING
Solowave Design
375 Sligo Rd. West, PO Box 10
Mount Forest, ON Canada N0G 2L1
General Inquiries:
8:00am - 4:30pm EST
Toll Free: 1-877-966-3738
[email protected]
13' 1"
10' 2"
25' 1"
26'
3404015

 2 [email protected]
Warnings and Safe Play Instructions
CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred
while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying
with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using
this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they
understand and follow them. Remember on-site adult supervision is required for children of all ages.
Observe capacity limitations of your play-set. See
front cover.
Dress children with well fitting and full foot enclosing
footwear.
Teach children to sit with their full weight in the center
of the swing seat to prevent erratic swing motion or
falling off.
Check for splintered, broken or cracked wood; missing,
loose, or sharp edged hardware. Replace, tighten and or
sand smooth as required prior to playing.
Verify that suspended climbing ropes, rope ladders, chain
or cable are secured at both ends and cannot be looped
back on itself as to create an entanglement hazard.
On sunny and or hot days, check the slide and other
plastic rides to assure that they are not very hot as to
cause burns. Cool hot slide and rides with water and wipe
dry prior to using.
Do not allow children to wear open toe or heel footwear
like sandals, flip–flops or clogs.
Do not allow children to walk, in front, between, behind
or close to moving rides.
Do not let children twist swing chains or ropes or loop
them over the top support bar. This may reduce the
strength of the chain or rope and cause premature failure.
Do not let children get off rides while they are in motion.
Do not permit climbing on equipment when it is wet.
Do not permit rough play or use of equipment in a
manner for which it was not intended. Standing on or
jumping from the roof, elevated platforms, swings,
climbers, ladders or slide can be dangerous.
Do not allow children to swing empty rides or seats.
Do not allow children to go down slide head first or
run up slide.
WARNING
WARNING – Safe Play Instructions
2
SERIOUS HEAD INJURY HAZARD
Installation over concrete, asphalt, dirt, grass, carpet
and other hard surface creates a risk of serious injury
or death from falls to the ground. Install and maintain
shock absorbing material under and around play-set as
recommended on page 3 of these instructions.
COLLISION HAZARD
Place play-set on level ground at least 6 feet from any
obstruction such as a garage or house, fences, poles,
trees, sidewalks, walls, landscape timbers, rocks,
pavement, planters, garden borders, overhanging
branches, laundry lines, and electrical wires. (See
OBSTACLE FREE SAFETY ZONE on cover)
CHOKING HAZARD
Prior to assembly, this product contains small parts.
DO NOT allow children less than 5 years of age near or
around loose nuts, screws, washers, plastic bags and
other small parts.
STRANGULATION HAZARD
• NEVER allow children to play with ropes, clotheslines,
pet leashes, cables, chains or cord-like items when using
this play-set or to attach these items to play-set.
• NEVER allow children to wear loose fitting clothing,
ponchos, hoods, scarves, capes, necklaces, items with
draw-strings, cords or ties when using this play-set.
• NEVER allow children to wear bike or sport helmets
when using this play-set.
Failure to prohibit these items, even helmets with chin
straps, increases the risk of serious injury and death to
children from entanglement and strangulation.
TIP OVER HAZARD
Choose a level location for the equipment. This can reduce
the likelihood of the play set tipping over and loose-fill
surfacing materials washing away during heavy rains.
DO NOT allow children to play on the play-set until the
assembly is complete and the unit is properly anchored.

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Keys to Assembly Success
Part Identification Key
On each page, you will find the parts and
quantities required to complete the assembly
step illustrated on that page. Here is a sample.
Symbols
Throughout these instructions symbols are provided as important reminders for proper and safe assembly.
Proper Hardware Assembly
Lag screws require drilling pilot
holes to avoid splitting wood. Only
a flat washer is required. For ease of
installation liquid soap can be used
on all lag-type screws.
For bolts, tap T-Nut into hole with
hammer. Insert the hex bolt through
lock washer first then flat washer then
hole. Because the assemblies need to
be squared do not completely tighten
until instructed. Pay close attention to
diameter of the bolts. 5/16” is slightly
larger than 1/4”.
Once the assembly is tightened, watch for exposed
threads. If a thread protrudes from the T-Nut, remove the
bolt and add washers to eliminate this condition. Extra
washers have been provided for this purpose.
This identifies information that requires special
attention. Improper assembly could lead to an
unsafe or dangerous condition.
Where this is shown, 2 or 3
people are required to safely
complete the step. To avoid
injury or damage to the
assembly make sure to get help!
Check that assembly is square
before tightening bolts.
Use a measuring tape to assure
proper location.
Check that set or assembly is properly level
before proceeding.
Pre-drill a pilot hole before
fastening screw or lag to prevent
splitting of wood.
This indicates time to tighten bolts, but
not too tight! Do not crush the wood.
This may create splinters and cause
structural damage.
Use
Help
Use
Help
Measure
Distance
Square
Assembly
Use
Level
Pre-drill
1/8” Bit
Tighten
Bolts
No Yes
CAUTION – Protrusion Hazard
Tools Required
6
Shovel Level #2 & #3 Phillips
or Robertson
Safety
Glasses
Drill (1/8”
3/16” Bit)
Measuring
Tape
Hammer Ratchet 1/2”,
7/16” & 9/16”
Square
Ruler
Step
Ladder
12342X Post 2 x 4 x 83”

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1 inch = 25.4mm
SOLO)WAVE DESIGN HARDWARE
For example:
BOLT LENGTH 4½ (4.5) inches long
114mm long
1 inch = 25.4mm
25.4mm
4.5 inches x
DIAMETER CONVERSION
LENGTH CONVERSION
=
BOLT DIAMETER 5/16 (0.31) inches 0.31 inches x 25.4mm = 8mm
For example:
HARDWARE LENGTH CHART
inches vs millimetres
6 152
5½ 140
5 127
4½ 114
4 102
3½ 89
3 76
2½ 64
2 51
1½ 38 1¼ 32
1-1/8 29
1 25.4
7/8 22 3/4 19 1/2 12.7
1/4" (6mm) Flat Washer
1/4" (6mm) Lock Washer
1/4"(0.25) = 6mm Hex Bolt
1/4" (6mm) T-Nut
5/16"(.31) = 8mm Lag Screw
5/16" (8mm) Flat Washer
1/4"(0.25) = 6mm Lag Screw
1/4" (6mm) Flat Washer
5/16" (8mm) Flat Washer
5/16" (8mm) Lock Washer
5/16"(.31) = 8mm Hex Bolt
5/16" (8mm) T-Nut
3/8"(.38) = 9.5mm Lag Screw
3/8" (9.5mm) Flat Washer

 8 [email protected]
5/4 x 5
4 1/2"
114.3
1"
25.4
5/4 x 4
3 1/2"
88.9
1"
25.4
1 inch = 25.4mm
For example:
1505mm
=
LENGTH CONVERSION
SOLO)WAVE DESIGN WOOD PROFILES
BOARD LENGTH 59¼ (59.25) inches 59.25 inches x 25.4mm
IMPORTANT: Dimensions in brackets [mm] represent millimetres.
1 x 2
1 x 4
1 x 5
1 x 6
15.9
5/8" 3 3/8"
85.7
2 x 4
3 3/8"
85.7
1 3/8"
34.9
2 x 2
1 1/2"
38.1
1 1/2"
38.1
2 x 3
2 1/2"
63.5
1 3/8"
34.9
4 1/2"
114.3
5/8"
15.9
5 3/8"
136.5
5/8"
15.9
5/4 x 6
5 1/2"
139.7
1"
25.4
4 x 6
5 1/4"
133.4
3 1/4"
82.6
4 x 4
3 1/4"
82.6
3 1/4"
82.6
15.9
5/8" 1 3/8"
34.9
2 x 6
5 3/8"
136.5
1 1/2"
38.1

 9 [email protected]
1pc. - 1779 CE Access Board (1 x 6 x 17") - Box 1 - 3631779
1pc. - 1917 Lower Back (1 x 5 x 56-7/8") - Box 1 - 3641917
2pc. - 1911 Table Top (1 x 5 x 28-7/8") - Box 1 - 3631911
2pc. - 1927 Top Front Back (1 x 4 x 56-3/4") - Box 1 - 3641927
2pc. - 1778 CE Rock Board A (1 x 6 x 17") - Box 1 - 3631778
1pc. - 1923 Side Top (1 x 4 x 26-7/8") - Box 1 - 3641923
1pc. - 1922 Seat Rail (1 x 4 x 27") - Box 1 - 3641922
1pc. - 1915 Chalk Wall Spacer (1 x 2 x 29-1/2") - Box 1 - 3641915
1pc. - 1914 Cafe Ground (1 x 5 x 41-1/2") - Box 1 - 3641914
5pc. - 0304 CE Floor Board (1 x 4 x 32-1/2") - Box 1 - 3630304
1pc. - 1918 Roof End (1 x 4 x 36-5/8") - Box 1 - 3641918
1pc. - 1928 Lower Side (1 x 5 x 59-11/16") - Box 1 - 3641928
1pc. - 1925 SW Top (1 x 4 x 36") - Box 1 - 3641925
3pc. - 1777 CE Rock Board B (1 x 6 x 17") - Box 1 - 3631777
Part Identification (Reduced Part Size)
Nominal Size
1" x 2"
1" x 4"
1" x 5"
1" x 6"
Actual Size
⅝" x 1⅜"
⅝" x 3⅜"
⅝" x 4½"
⅝" x 5⅜"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1pc. - 1920 Seat Bottom (1 x 5 x 17-3/4") - Box 1 - 3641920

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1pc. - 1912 Back Divider (2 x 2 x 59-3/8") - Box 1 - 3641912
1pc. - 1767 Lower Front (1 x 6 x 39-3/4") - Box 1 - 3641767
5pc. - 1776 Floor Board (1 x 6 x 23-1/2") - Box 1 - 3631776
1pc. - 1761 Side Joist (2 x 2 x 34-3/4") - Box 1 - 3641761
2pc. - 1766 Corner Block (2 x 3 x 4-1/2") - Box 1 - 3641766
1pc. - 1763 Floor Joist (5/4 x 2 x 38-1/2") - Box 1 - 3641763
1pc. - 1919 Roof Ridge (2 x 2 x 37-7/8") - Box 1 - 3641919
1pc. - 1760 Floor (1 x 6 x 26-7/8") - Box 1 - 3641760
5pc. - 0318 Ground Stake (1-1/4 x 1-1/2 x 14") - Box 1 - 3650318
1pc. - 1913 Back Floor (1 x 6 x 38-3/4") - Box 1 - 3641913
1pc. - 1862 SW Support (5/4 x 4 x 46-12") - Box 1 - 3641862
2pc. - 1774 CE Gap Board (1 x 6 x 23-1/2") - Box 1 - 3631774
1pc. - 1910 Seat (1 x 6 x 28-7/8") - Box 1 - 3631910
1pc. - 1924 SW Floor (1 x 6 x 26-7/8") - Box 1 - 3641924
Part Identification (Reduced Part Size)
Nominal Size
1" x 6"
5/4" x 4"
2" x 2"
2" x 3"
Actual Size
⅝" x 5⅜"
1" x 3¼"
1½" x 1½"
1⅜" x 2½"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)

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2pc. - 0349 Rock Rail (2 x 3 x 51") - Box 1 - 3640349
1pc. - 4919 SW Rail Block (2 x 4 x 5-3/8") - Box 1 - 3644919
1pc. - 1856 SW Upright (2 x 4 x 48-5/16") - Box 1 - 3641856
2pc. - 1921 Seat Post (2 x 4 x 11") - Box 1 - 3641921
4pc. - 1500 Post (2 x 4 x 83") - Box 1 - 3641500
2pc. - 1863 SW Post (2 x 4 x 86-11/16") - Box 1 - 3641863
1pc. - 1764 Floor Front (2 x 3 x 38-1/2") - Box 1 - 3641764
1pc. - 1826 Front Beam (2 x 6 x 83-5/8") - Box 1 - 3631826
2pc. - 1926 Table Support (2 x 6 x 12-5/16") - Box 1 - 3641926
1pc. - 1825 Back Beam (2 x 6 x 83-5/8") - Box 1 - 3631825
1pc. - 1861 SW Mount (2 x 4 x 38-1/8") - Box 1 - 3641861
1pc. - 1916 Front Divider (2 x 4 x 59-1/4") - Box 1 - 3641916
Part Identification (Reduced Part Size)
Nominal Size
2" x 4"
2" x 6"
Actual Size
1⅜" x 3⅜"
1½" x 5⅜"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1pc. - 0369 Lower Diagonal (2 x 3 x 37") - Box 1 - 3640369
1pc. - 0312 Gusset (2 x 3 x 16") - Box 1 - 3640312

 12 [email protected]
4pc. LS1 - Lag Screw 1/4 x 1-1/2" - (9262212) 9pc. LS3 - Lag Screw 1/4 x 3" - (9262230)
25pc. H2 - Hex Bolt 1/4 x 2" - (9277220)
Hardware Identification (Actual Size)
1pc. H8 - Hex Bolt 1/4 x 4-1/4" - (9277241)
4pc. H7 - Hex Bolt 1/4 x 5-1/2" - (9277252)
3pc. H4 - Hex Bolt 1/4 x 4" - (9277240)
3pc. H6 - Hex Bolt 1/4 x 4-3/4" - (9277243)
4pc. G1 - Hex Bolt 5/16 x 1-1/2" - (9277312) 2pc. G8 - Hex Bolt 5/16 x 2" - (9277320)
4pc. G4 - Hex Bolt 5/16 x 4" - (9277340)
5pc. G5 - Hex Bolt 5/16 x 4-1/2" - (9277342)
2pc. Z - Hex Bolt 5/16 x 6" - (9277360)
4pc. G7 - Hex Bolt 5/16 x 5-1/2" - (9277352)

 13 [email protected]
30pc. FW3 - #8 Flat Washer - (9251500)
19pc. FW0 - 3/16" Flat Washer - (9251100)
49pc. FW1 - 1/4" Flat Washer - (9251200)
37pc. FW2 - 5/16" Flat Washer - (9251300)
41pc. LW1 - 1/4" Lock Washer - (9253200)
36pc. TN1 - 1/4" T - Nut -(9285200)
5pc. BN1 - 1/4" Barrel Nut - (9248200)
13pc. TN2 - 5/16" T- Nut - (9285300)
13pc. LW2 - 5/16" Lock Washer - (9253300)
Hardware Identification (Actual Size)
5pc. PB2 - Pan Bolt 1/4 x 1-1/4" - (9274211)
5pc. S10 - Pan Screw #8 x 1" - (9264510)
90pc. S2 - Wood Screw #8 x 1-1/2" - (9260512)
22pc. S1 - Wood Screw #8 x 1-1/8" - (9290514)
10pc. S4 - Wood Screw #8 x 3" - (9260530)
42pc. S5 - Pan Screw #8 x 1/2" - (9264504)
12pc. LN2 - 5/16" Lock Nut - (9283300)
11pc. S3 - Wood Screw #8 x 2-1/2" - (9260522)
4pc. S15 - Wood Screw #8 x 1-3/4" - (9260513)
17pc. S7 - Pan Screw #12 x 2" - (9264620)

 14 [email protected]
1X 3310148
Slide 48" High Rail -Green
1X 3320386 Rocks (5pk)
3-Green 2-Yellow
1X 3200202
Glider Hanger (2pk)
1X 3320356
Big Backyard I.D
Plaque w hardware
2X 3724943
42" Belt Swing Yellow
w.welded chain
1X 3200184
Triangle Plate (4pk)
Green
1X 3533860
39" Glider Rope & Chain
(4pk) w. welded chain
Part Identification (Reduced Part Size)
1X 9750111
Chalk Wall
Tarp
1X 9750110
Springfield Canopy
1X 3201103 (4pk)
Corner Brace Set
2X 3320172
2 person Glider End
1X 3320273
2 person Glider Seat
Yellow
1X 3202000
Swing Hanger Bolt
Thru. (4 pk)

 15 [email protected]
1-877-966-3738
[email protected]
B.Ifthereareanymissingordamagedpiecesoryouneedassistancewith
assemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callus
beforegoingbacktothestore.
STOP STOPSTOP STOP
Step 1: Inventory Parts - Read This Before Starting Assembly
C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;
notes;andsafety/maintenanceinformationonpages1-6.
D. Beforeyoudiscardyourcartonsllouttheformbelow.

•ThecartonI.D.stampislocatedontheendofeachcarton.Thetrackingnumberis
locatedontheBigBackyardIDPlaque(3320356).
 •Pleaseretainthisinformationforfuturereference.Youwillneedthisinformationifyou
contacttheConsumerRelationsDepartment.
•PleaserefertoPage6forproperhardwareassembly.

•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellas
anyatwashers,lockwashers,t-nutsorlocknuts.
A.Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,
referencingthepartsidenticationsheets.Thiswillassistyouwithyourassembly.

•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsofthe
boards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.
CARTONI.D.STAMP:__________14459___(Box4)
CARTONI.D.STAMP:__________14459___(Box5)
CARTONI.D.STAMP:__________14459___(Box6)
CARTONI.D.STAMP:__________14459___(Box1)
CARTONI.D.STAMP:__________14459___(Box2)
CARTONI.D.STAMP:__________14459___(Box3)
MODELNUMBER:F24015
TRACKINGNUMBER(fromIDPlaque):

 16  [email protected]
Step 2: Swing Beam Assembly
Make sure triangle is
tight against beam
Warning: For your child’s safety,
orientate the swing hangers as
shown to ensure your swing will
have proper swing motion when
installed. Failure to do so could
result in premature failure of the
swing hanger or swing chain.
A:Inthemiddleholesof(1825)
BackBeaminstall2Bolt-ThruSwing
Hangers(g.2.1)makingsurethe
swinghangersareorientedinthe
directionshowning.2.4tomaintain
properswingmotion.
B:Intheendholesof(1826)FrontBeaminstall2
Bolt-ThruSwingHangers(g.2.1)makingsurethe
swinghangersareorientedinthedirectionshownin
g.2.4tomaintainproperswingmotion.
4 x 1/4 x 5-1/2” Hex Bolt
(1/4” at washer, 1/4” lock washer, 1/4” t-nut)
4 x 5/16 x 1-1/2” Hex Bolt
(5/16” at washer, 5/16” lock washer, 5/16” t-nut)
H7
G1
1 x Bolt-Thru Swing Hangers (pkg of 4)
1 x Triangle Plate (pkg of 4)
1 x Front Beam 2 x 6 x 83-5/8”
1 x Back Beam 2 x 6 x 83-5/8”
1826
1825
Fig. 2.4
Bolt-ThruSwingHangers
Wood Parts Hardware Other Parts
Fig. 2.1
C: Attach1TrianglePlatetothe
endsofeach(1826)FrontBeam
and(1825)BackBeamusing1
(G1)5/16x1-1/2”HexBolt(with
lockwasher,atwasherandt-nut)
intheholeindicateding.2.2&
2.3.Correct hole usage is very
important.
Triangle
Plates
Important!
Swing End
(With Overhang)
G1
H7
H7
1826
Important!
Fort End Side
(No Overhang)
Fig. 2.2
Fig. 2.3
D:Attach1(H7)1/4x5-1/2”Hex
Bolt(withlockwasher,atwasher
andt-nut)totheendsofeach(1826)
FrontBeamand(1825)BackBeam.
Theboltsdonotattachtoanything,
butMUSTbeinstalledtothebeams
topreventsplittingandcheckingof
wood.(g.2.2&2.3)
Swing End
(With Overhang)
Fort End Side
(No Overhang)
1825
G1
H7
G1
H7
G1
1/4”Flat
Washer
1/4”Lock
Washer
1/4”T-Nut 5/16”Flat
Washer
5/16”Lock
Washer
5/16”T-Nut
1826
1825
Bolt-ThruSwingHangers
Makesureholesarealigned.

 17  [email protected]
Wood Parts Hardware
Step 3: Swing End Assembly
A:Attach2(1863)SWPoststo(1856)SWUprightusing2(G4)5/16x4”HexBolts(withlockwasher,at
washerandt-nut).(g.3.1)
B:Attach(1862)SWSupporttoboth(1863)SWPostsand(1856)SWUprightusing3(G5)5/16x4-1/2”Hex
Bolts(withlockwasher,atwasherandt-nut).(g.3.1)
2 x 5/16 x 4” Hex Bolt
(5/16” lock washer, 5/16” at washer, 5/16” t-nut)
3 x 5/16 x 4-1/2” Hex Bolt
(5/16” lock washer, 5/16” at washer, 5/16” t-nut)
G4
G5
2 x SW Post 2 x 4 x 86-11/16”
1 x SW Support 5/4 x 4 x 46-1/2”
1 x SW Upright 2 x 4 x 48-5/16”
1862
1863
1856
5/16”Flat
Washer
5/16”Lock
Washer
5/16”
T-Nut
Fig. 3.1
1863 1862 1856
G4
G5
1863
G5
5/16”Flat
Washer
5/16”Lock
Washer
5/16”
T-Nut

 18  [email protected]
Wood Parts Hardware
Step 4: Attach Swing End to Swing Beam
100°
Warning: Glider
Hangers must be
tight and secure to
Swing Beams.
A:Place(4919)SWRailBlockinthecentrebetween(1826)FrontBeamand(1825)BackBeamandattachwith
1(H8)1/4x4-1/4”HexBolt(withlockwasher,atwasherandt-nut).(g.4.1&4.2)
B:AttachSwingBeamAssemblytothesideoftheSwingEndAssemblywiththeoverhang(g.4.3&4.4)using
1(G5)5/16x4-1/2”HexBolt(withlockwasher,atwasherandt-nut)inthetopholeofTrianglePlateand1(G8)
5/16x2”HexBolt(with2atwashersandlocknut)inthebottomholeofTrianglePlate.(g.4.3)Makesure
SwingEndAssemblyaresoutatanangle.(g.4.4)
C: Attach2GliderHangerstotheSwingBeamAssemblyusing2(G7)5/16x5-1/2”HexBolt(with2atwashers
&locknut)perGliderHanger.(g.4.1&4.3)
Side with
overhang
Glider
Hangers
Glider
Hanger
1 x SW Rail Block 2 x 4 x 5-3/8”
4919 2 x Glider Hangers
Fig. 4.1
Fig. 4.2
Fig. 4.3Fig. 4.4
1/4”Flat
Washer
1/4”Lock
Washer
1/4”
T-Nut
H8
5/16”Flat
Washer
5/16”
LockNut
1 x 1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)
1 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” at washer, 5/16” t-nut)
4 x 5/16 x 5-1/2” Hex Bolt (5/16” at washer x2, 5/16” lock nut)
1 x 5/16 x 2” Hex Bolt (5/16” at washer x2, 5/16” lock nut)
H8
G5
G8
5/16”Flat
Washer
5/16”Lock
Washer
5/16”
T-Nut
5/16”Flat
Washer
5/16”
LockNut
G7
G8
G7
1825
4919
1826
G5
Other Parts

 19  [email protected]
Step 5: Cafe Wall Assembly
A:Attach(1914)CafeGroundwith4(H2)1/4x2”HexBolts(withlockwasher,atwasherandt-nut);(1760)
Floorusing2(H2)1/4x2”HexBolts(withlockwasher,atwasherandt-nut)inthebottomholes,noticinghole
locations;and(1923)SideTopwith2(H2)1/4x2”HexBolts(withlockwasher,atwasherandt-nut)to2(1500)
Postsasshowning.5.1.
Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.
B:Makesureassemblyissquareandthenfasten(1760)Floorto(1500)Postsinthetopholesusing2(LS1)1/4
x1-1/2”LagScrews(withatwasher).(g.5.1)
Notice the hole
locations of (1760)
Floor
Wood Parts Hardware
Fig. 5.1
1/4”Flat
Washer
1/4”
T-Nut
H2
LS1
1923
H2
H2
H2
H2
LS1
H2
1500
1760
1914
1500
1/4”Lock
Washer
1/4”Flat
Washer
1 x Side Top 1 x 4 x 26-7/8”
1 x Floor 1 x 6 x 26-7/8”
1 x Cafe Ground 1 x 5 x 41-1/2”
2 x Post 2 x 4 x 83”
1923 8 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)
2 x 1/4 x 1-1/2” Lag Screw (1/4” at washer)
H2
1500
1914
1760
LS1
Notice the hole
location in
(1760) Floor

 20  [email protected]
Step 6: Swing Wall Assembly
Part 1
A:Attach(1928)LowerSide,noticingthe
sidetheboltholeontheextendedendison,
using4(H2)1/4x2”HexBolts(withlock
washer,atwasherandt-nut);(1924)SW
Floor(inthebottomholes)and(1925)SW
Topusing2(H2)1/4x2”HexBolts(withlock
washer,atwasherandt-nut)foreachboard
to2(1500)Posts.(g.6.1)Note: Keep all
bolts loose.
B:Onthesideindicateding.6.1,attach
(0369)LowerDiagonalto(1928)Lower
Sidewith1(H2)1/4x2”HexBolt(withlock
washer,atwasherandt-nut).
Notice overhang
at this side
Wood Parts Hardware
1 x SW Top 1 x 4 x 36”
1 x SW Floor 1 x 6 x 26-7/8”
1 x Lower Side 1 x 5 x 59-11/16”
2 x Post 2 x 4 x 83”
1 x Lower Diagonal 2 x 3 x 37”
1925 9 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)
H2
0369
1500
1928
1924
Fig. 6.1 1/4”Flat
Washer
1/4”
T-Nut
H2
1925
1/4”Lock
Washer H2
H2
H2
1500
1924
H2
1928
1500
H2
0369
Notice bolt hole
on this side.
Notice the
hole locations
of (1924) SW
Floor