Bike-Lift LEB-50 LIFT User manual

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EC Use and Maintenance Manual
LIFT
Model LEB-50
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA) – Ital
Website: www.bikelifteurope.it
E-mail: [e-mail]

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Summary
1 Information section ............................................................................................................................. 4
1.1 Preface ............................................................................................................................................... 4
1.2 Prohibitions ....................................................................................................................................... 5
1.3 Warranty ............................................................................................................................................ 5
1.3.1 Warranty conditions .................................................................................................................. 5
1.3.2 Insurance ................................................................................................................................... 5
1.4 Manufacturer identification .............................................................................................................. 6
1.5 Technical assistance and spare parts ................................................................................................ 6
1.6 E Declaration of conformity ............................................................................................................ 7
1.7 Normative references ........................................................................................................................ 8
1.8 Key ..................................................................................................................................................... 9
2 Machine description ................................................................................................................... 10
2.1 Machine name ................................................................................................................................. 10
2.2 Machine identification ..................................................................................................................... 10
2.3 Machine description ........................................................................................................................ 11
2.4 Intended use .................................................................................................................................... 12
2.5 Reasonably foreseeable misuse ...................................................................................................... 12
2.6 Technical specifications ................................................................................................................... 13
3 Safety section .................................................................................................................................... 14
3.1 Environmental working values ........................................................................................................ 14
3.2 Sound level ...................................................................................................................................... 14
3.3 Residual risks ................................................................................................................................... 14
3.4 Operator protections ....................................................................................................................... 15
3.5 Safety systems ..................................................................................................................................15
3.6 Pictograms ........................................................................................................................................15
4 Transport and handling ................................................................................................................... 16
4.1 Transport, handling and storage ......................................................................................................16
4.2 Packaging and transport ...................................................................................................................16
4.3 Unloading and handling ................................................................................................................... 16
4.4 Receipt and check ............................................................................................................................ 16
4.5 Storage ............................................................................................................................................. 17
5 Installation section .......................................................................................................................... 18
5.1 Assembly instructions ...................................................................................................................... 18
5.2 Power ............................................................................................................................................... 19

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5.3 ommissioning ................................................................................................................................ 20
6 Dismantling/scrapping section ........................................................................................................ 21
6.1 Dismantling ...................................................................................................................................... 21
6.2 Mechanical dismantling ................................................................................................................... 21
6.3 Scrapping ......................................................................................................................................... 21
7 Operation section ............................................................................................................................. 22
7.1 Loading operations .......................................................................................................................... 23
7.2 Unloading operations ...................................................................................................................... 24
8 Maintenance section ........................................................................................................................ 25
8.1 Lubrication ....................................................................................................................................... 25
8.2 leaning ........................................................................................................................................... 25
8.2.1 Initial cleaning .......................................................................................................................... 25
8.2.2 General cleaning of the machine ............................................................................................. 26
8.2.3 leaning of the work areas ...................................................................................................... 26
8.3 Actuator dismantling ....................................................................................................................... 26
8.4 Problems and solutions ................................................................................................................... 28
9 Accessories ....................................................................................................................................... 29
SPARE PARTS - TE HNI AL DRAWINGS ........................................................................................................... 30
ELE TRI A TUATOR MANUAL........................................................................................................................ 31

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1 Information section
1.1 Preface
The EC se and Maintenance Manual is a document issued by Bike-Lift Europe s.r.l. as an
integral part of the Machine.
The purpose of this publication is to provide the operator with efficient and safe instructions
regarding the use and maintenance operations.
This Manual must be read entirely before starting any operation concerning the
installation, use, maintenance and putting out of service of the machine; therefore,
it is necessary to be kept intact over time.
In order to properly store the Manual, it is recommended to:
 se the manual without deteriorating it;
 Do not remove, add, change or rewrite any part of the Manual; any modifications must
be made only by Bike-Lift-Europe s.r.l.;
 Keep the Manual in areas protected against humidity in order not to compromise its
durability over time;
 Deliver the Manual to any other user or subsequent owner of the Machine.
Workers in charge of using this machine must have all the necessary information
and must receive proper training.
The manual and relative documentation are confidential by law with the prohibition of
reproduction or transmission to third parties without receiving the explicit authorization of
the manufacturer.
As a partial exception to the above mentioned, a copy of this Manual kept in the proximity of
the Machine is allowed for prompt reference, in case the original document is stored in a
different place, in order to guarantee better keeping over time.
I Drawings, data and specifications contained in this manual can be modified at any time by the
company, without prior notice.
In case of significant changes of the machine due to the installation of new parts, Bike-Lift
Europe s.r.l. will compile an updated Manual that will be sent to the Customer together with
the purchased part.

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1.2 Prohibitions
The installation, use, maintenance and decommissioning of the device with means, things,
actions and anything else not provided for in this manual is considered improper and
therefore the manufacturer declines all responsibility for the consequences that may occur
regarding people, animals and things.
The use of the Machine by Operators who do not know the regulation and
procedures described in the Manual and by unauthorized people (hereinafter
referred to as "non-operators") is expressly FORBIDDEN.
It is also forbidden the use of the machine by children and the non-operators or children must
not stand near the machine during all phases of the machine's life.
The decommissioning of the protection systems or anything else provided by the
manufacturer to protect the operators is the sole responsibility of the Purchaser or the
Machine's ser.
Any mechanical, electrical or functional change of the Machine (not provided for in this
Manual) regarding the control systems, the logic of controls, the circuits present and the
safety systems is prohibited without the prior written authorization of the manufacturer.
1.3 Warranty
Bike-Lift Europe s.r.l. will not be held responsible for inconveniences, breakages, accidents,
etc. due to lack of knowledge or failure to apply the procedures specified in this Manual. The
same applies to the execution of modifications, changes or for the installation of accessories
not previously authorized.
1.3.1 Warranty conditions
Bike-Lift guarantees its products for 12 months, except for the commercial components that
are guaranteed by the manufacturers.
All worn parts are excluded from the warranty.
The warranty is limited to the replacement, ex-works Bike-Lift Europe, of those parts that are
recognized as defective by Bike-Lift Europe due to a material or manufacturing defect and do
not include labor or travel expenses required for their replacement.
The recognition of the warranty is void if the anomaly is due to an inappropriate use of the
product, if the installation was not carried out according to the requirements of the company
or if non-genuine parts were installed.
It also becomes void if the product has been submitted to performances exceeding those
indicated by Bike-Lift Europe srl.
1.3.2 Insurance
All Bike-Lift products are insured with an RCP policy with a price ceiling of € 3.000.000.
Damages caused by negligence or tampering are excluded.

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Web site: www.bikelifteurope.it E-mail: [e-mail]
Tel: [phone] Fax: [phone]
1.4 Manufacturer identification
Bike-Lift E ROPE s.r.l.
via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PARMA) – Italy
1.5 echnical assistance and spare parts
To order spare parts, it is recommended to specify exactly the following data:
 Model and serial number of the machine;
 Code number and part name;
 Required quantity;
 Shipping methods, address and telephone number;
se only genuine spare parts for replacements.
Do not wait until the components are completely worn before replacing them.
WARNING: THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT
TOGETHER WITH THE SHIPPING COSTS.
We recommend that you always contact Bike-Lift Europe s.r.l. for all those Assistance and
maintenance operations that are not described or indicated in this Manual.

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1.6 CE Declaration of conformity
(Annex II, part 1, section A of directive 2006/42/EC)
Manufacturer:
Company: ike-Lift EUROPE S.r.l.
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Declares under its sole responsibility that the machine:
Designation: Lifting platform
Model: LE -50
Serial number:
Year:
Function: Lifting of bicycles for vehicle maintenance operations
Complies with the essential safety requirements of the following Directives:
 200 /42/EC – Machineries Directive
 2014/30/EU - Electromagnetic Compatibility (EMC)
Complies with the requirements of the following Harmonized Standards:
 UNI EN ISO 12100:2010 - Safety of machinery - General principles of design - Risk
assessment and risk reduction
 UNI EN 1493:2010 – Lifts for vehicles
Person authorized to prepare the Technical Sheet:
Name: Alessandro Tozzi
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Alessandro Tozzi
Legal Representative

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1.7 Normative references
The machine is identified by the CE marking drawn up according to the specifications of the
Machinery Directive 2006/42/EC and subsequent amendments.
Reference
Title
2006/42/EC Machinery Safety Directive
2014/30/EC Electromagnetic Compatibility Directive (EMC)
2014/35/E Low Voltage Directive (LVD)
EN ISO 12100:2010
Safety of machinery
-
General principles of design
- Risk assessment and risk reduction.
NI EN 349:2008 Safety of machinery - Minimum spaces to avoid the crushing
of body parts.
EN 1493:2010 Lifts for vehicles

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1.8 Key
LIF : Electrical handling system for bicycles maintenance and repair. The specific
identification of the lift is indicated on the cover.
OPERA OR: In compliance with Directive 2006/42/EC and subsequent amendments, it is
specified that the term "operator" means the person(s) in charge of installing, operating,
adjusting and cleaning the lift. The maintenance and repair operations of the lift are the
responsibility of competent personnel.
SYMBOLS MEANING
Yellow triangle pictogram indicates HAZARD (e.g. high temperatures hazard,
crushing hands hazard, etc.)
Blue round pictogram generally indicates an OBLIGATION (the obligation to
wear certain PPE or the obligation to read the ser Manual, etc.)
Round red pictogram indicates PROHIBITION (e.g. people access prohibition,
prohibition of hand access while the machine is moving, etc.)
Indicates that the operation can be performed by specialized personnel
authorized by the Employer.
Particular importance indication that requires attention.
Specifies an operation that can only be performed by trained personnel, or
after having read and consulted specific operating instructions.

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2 Machine description
2.1 Machine name
Lift for the maintenance and repair of bicycles and E-Bikes with a maximum capacity of 50 kg.
Bike Lift lifts are handled by an electrical system. This manual refers to the lift
model indicated on the cover.
2.2 Machine identification
Figure 1 - Example of a plate affixed to the machine
The identification data of the machine is indicated on the plate placed on the structure and
shown in the attached declaration of conformity.
Refer to these details for ordering spare parts and for any type of contact with the
manufacturer.
It is absolutely forbidden for the user to remove or alter this plate. Any modification or
removal of the plate will void any warranty.
The machines can be subject to updates or small aesthetic changes and therefore have
different details than those shown, without prejudice to the descriptions and procedures
contained in this Manual.

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2.3 Machine description
The machine known as LEB-50 Lift is a suitable equipment for lifting bicycles during the
maintenance and repair phase in a comfortable and safe way.
The basic parts of the lift are:
Figure 2 – Main components of the lift
1. Lift pole
2. Pole support plate
3. Electric actuator equipped with button panel
4. Bicycle hook vice
5. Tool tray
6. Lamp support plate

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2.4 Intended use
Disseminate the instructions described in this chapter to all personnel involved
in the preparation and use of the machine.
The machine is intended for lifting bicycles for maintenance purposes, as part of the
mechanical workshops.
The machine has been designed and built for the specified use; a different use and
non-compliance with the technical parameters set by the Manufacturer may be
dangerous for the operators.
Any other use different from that indicated is to be considered as not planned and
may cause damage to the machine and Operators. It is therefore FORBIDDEN.
The machine must always be operated by only one Operator.
The Operator must always work in proper lighting conditions and wear clothes and
protections appropriate to the task performed (typical activity of mechanical workshop).
The working position of the operator during the ascent and descent phases is in the area
around the machine at the safety distance allowed by the cable length of the control panel.
Do not try to lift bicycles weighing more than the maximum capacity of the
machine. Do not stand under the suspended bicycle.
2.5 Reasonably foreseeable misuse
Reasonably foreseeable misuse means the use of the machine in a manner different from that
indicated in the use instructions, but which may derive from the easily predictable human
behavior.
The experience of Bike-Lift E ROPE s.r.l. allows you to report beforehand the following cases
of misuse for which it is not possible to use the machine:
A) INSTALLATION
The following cases are considered a misuse:
 Installing the machine outdoors or in environments whose characteristics do not
comply with the environmental technical data specified in the instructions.
 Installing the machine without following the instructions provided by the
manufacturer Bike-Lift E ROPE s.r.l.

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B) SE
The following cases are considered a misuse:
 se by operators who have not reached the minimum age to start working as required
by the laws in force in the respective countries of use.
 se by operators not previously trained and informed regarding any risks and residual
risks of the machine as well as trained on what concerns safety.
 Not using personal protective equipment (PPE) as required in the instructions and
laws in force in the country of use.
 sing the machine even when it shows signs of failure or is partially damaged.
 Not respecting the technical data concerning the limits of the capacity.
 Simultaneous use of the machine by two or more operators who can put themselves in
danger or expose other people to hazards.
C) TRAINING AND INFORMATION OF THE PERSONNEL
The following cases are considered a misuse:
 Operating the machine without having read and understood the instructions provided
by the manufacturer Bike-Lift E ROPE s.r.l.
 Performing operations for which no information was provided by the manufacturer
Bike-Lift E ROPE s.r.l.
 Performing operations that are difficult to interpret in the instructions provided by the
manufacturer Bike-Lift E ROPE s.r.l.
 Performing operations differently than what is described in the instructions.
 Performing operations expressly prohibited in the instructions.
D) ALTERATIONS
The following cases are considered a misuse:
• Make alterations of any kind that change the intended use of the machine.
2.6 echnical specifications
LEB-50 LIFT
PARAMETER VAL E
Maximum capacity 50 kg
Overall dimensions 700 x 800 x 2300 (H)
Type of actuator Electrical
Power 55 W
Weight 70 kg
The exploded diagram of the machine is attached to this manual.

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3 Safety section
3.1 Environmental working values
The use environment of the machine must be well lit, must not present explosion hazards of
any kind and must be protected from atmospheric precipitation.
The machine works properly within the following values:
 Ambient temperature between 5° and 40° C;
 Ambient humidity between 30% and 90% without condensation;
STORAGE: if the machine has been unpacked, store it indoors protected from bad weather
conditions.
3.2 Sound level
Some measurements were made at the workplace and around the machine during the normal
conditions of use, at a distance of 1 m and at 1.6 m height above the ground.
The evaluation was carried out with a sound level meter, complying with IEC 651 standard,
class 1 and the result of the assessment was lower than the minimum limit of action required
by the regulations in force.
3.3 Residual risks
The use of the lift is the absolute prerogative of professional operators and
specialized technicians, in compliance with Machinery
Directive 2006/42/EC and subsequent amendments.
Operators must be in full possession of all physical and mental abilities during the
performance of their tasks on the machine; they must not, for example, be under the influence
of sedatives, drugs or alcohol.
Before carrying out the work, the Operators must be perfectly aware of the
position and operation of all the controls and specifications of the machine
indicated in the "EC se and Maintenance Manual".
It is forbidden to use the lift for a purpose other than those provided by the manufacturer.
Always pay attention to the hazard and/or warning signs placed on the machine or in adjacent
areas.
The machine must always be operated by only one Operator placed at the
safety distance allowed by the cable length of the control panel.
The operator standing areas must always be kept clean and free of any oily residues to allow
easy and safe passage.

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Finally, we remind you that the handling, installation, use, maintenance and decommissioning
of the machine represent a source of hazard if these operations are not performed in
compliance with the requirements of this Manual or without the necessary caution and
attention required.
(More details regarding the Risk Assessment to be requested from the Manufacturer).
3.4 Operator protections
Before starting any type of work on the lift, the operator must wear
appropriate personal protective equipment (PPE), such as gloves and
safety footwear.
Always wear work clothing normally used in the mechanical workshop
activity.
3.5 Safety systems
BEFORE EACH SE, YO M ST MAKE S RE THAT THE BICYCLE IS FIRMLY
FIXED ON THE LIFT.
During the use of the lift it is very important to pay the utmost attention to the ascent and
descent maneuvers. During the ascent/descent phase the operator is required to distance
from the lift according to the length allowed by the control panel cable.
The personnel who are not in charge of using the lift must not pass or stand in the operating
area of the machine.
The machine must always be operated by only one Operator.
GIVEN THE BEARING VAL E INDICATED ON THE PLATE:
Do not exceed the load capacity of the lift; se it only to
lift objects;
Do not modify the lift;
The load must always remain firm and stable.
3.6 Pictograms
Hazard of crushing hands with the lift pole.

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4 Transport and handling section
4.1 ransport, handling and storage
WARNING: Disseminate the instructions described in this chapter to all
personnel involved in the transport and handling of the machine.
For safety reasons, the moving parts must be locked before transport.
4.2 Packaging and transport
The machine is supplied with two cardboard packaging placed on a wooden pallet. A box
containing the pole, and the other containing the base of the lift.
4.3 Unloading and handling
All lifting and unloading operations must be carried out in compliance with current safety
regulations.
The cardboard packaging must be lifted using a forklift truck or a pallet jack.
During the unloading phase, in any case, pay attention to vehicles and people in transit.
It is recommended that the unloading or handling operations to be carried out
with a forklift truck or pallet jack by a single operator equipped with workshop
gloves, safety footwear and protective helmet, as required by current regulations.
This Operator must pay maximum attention to all transport phases.
Do not allow any other person to stand in the operating area of the forklift truck in
order to prevent the accidental fall of the boxes.
Make sure there are not many holes in the floor or on the high slope ramps for the vehicle
used, in relation to the load carried; always proceed at low speed with the means of transport.
The unloading of the cardboard packaging containing the pole and the base of the lift can be
carried out manually by no less than two operators equipped with workshop gloves, and must
be done near the location where the machine will be installed.
4.4 Receipt and check
The packaging is made of suitable material and is carried out by expert personnel, but during
handling it is possible that it may get deteriorated or damaged.
pon receipt of the machine, immediately check if the packages are clearly damaged. If so,
accept the goods with reservation, by preparing photographic evidence of any damage.

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Open the box by cutting the clips and the closing adhesive tape.
Make sure all the material shown on the delivery note is actually present.
Make sure the parts of the machine have not been damaged during transport and notify any
damage to the Carrier by REGISTERED LETTER within 5 days of receipt (and notify Bike Lift
Europe s.r.l.), by attaching photographic evidence.
4.5 Storage
Pending to be unpacked and installed, the machine must be stored in a suitable environment
in order not to alter its operation.
 Store the packed machine indoors or in a covered area above the ground by using
sleepers or similar objects.
 Ambient temperature and humidity: -5°/75° C Relative humidity between 30% and
90%.
 Do not overturn the packaging.
 If the machine is stored without packaging, it must be positioned firmly on wooden
sleepers and covered with a cloth.
 Do not stack anything on the machine.

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5 Installation section
The machine must be installed in compliance with the safety regulations and instructions
included in this chapter.
The machine does not need a base, but requires a flat and horizontal floor. The floor must be
able to support the load of the machine.
The bicycle lift must be placed in such a way as to allow the Operator to easily repair bicycles.
The lift must therefore be installed by taking into account the minimum distances from walls
or other possible boundaries (boundaries are imaginary lines that delimit the work or safety
areas of other machines or structures).
WARNING: It is absolutely forbidden to position the lift on bumpy or
inclined ground.
Bring the machine to the place of installation by using a mechanical lift, unpack it and place it
in the chosen area.
5.1 Assembly instructions
The lift is disassembled into two pieces: base plate and pole. For a proper assembly proceed
as follows:
 Lift the pole in a vertical position and match the three holes of the pole with those of
the base. Tighten the screws as indicated in Figure 3, [1].
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Figure 3 - Fixing the pole to the base of the lift

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 Fix the base to the floor using dowels.
 Fix the two screws of the engine casing (Figure 3, [2]). Before fixing the casing, make
sure that the actuator is positioned inside the casing.
 Insert the two screws to fix the vice to the pole plate (Figure 4, [1])
1
Figure 4 – Vice fixing
5.2 Power supply
Connect the cable to the actuator as shown in Figure 5
Figure 5 – Actuator connection
Connect the electric cable to the power grid using the plug according to the regulations in
force in the Country of use. The socket must be grounded.
Refer to the attached manual of the electric actuator for further information.
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5.3 Commissioning
The tests to be carried out before using the machine have the task of checking that the
mechanical and electrical installation has been carried out correctly and there are no
breakages or damages that could compromise the proper functioning and the performance of
the machine.
Make sure:
 There are no signs of obvious breakage or damage of the mechanical structures;
 The electrical wiring and plug protections are in perfect condition;
 The power plug is properly inserted in the socket;
 The connection to the electrical system is suitable for power and amperage in order to
power the actuator (refer to the data on the plate shown on the lift).