Playcore Dero Setbacks User manual

© 2015 Dero
www.dero.com | 1-888-337-6729
BIKE FILE
Setbacks
96”
(Standard Length)
50”
36” aisle
Bike Files may be lined up end to end to fill the
available space. A 36” aisle should be left between
the ends of bikes in racks facing one another.

© 2015 Dero
www.dero.com | 1-888-337-6729
BIKE FILE
Installation Instructions – Ceiling Mount Parts List
(1) Splice Slotted Track
(2) End Caps
(1) 96” Slotted Track
(2) 3/8” x 1” Tamper-proof Bolt
(4) Washers
(2) Unistrut Nuts
(3) Channel Trolley Supports
(3) 3/8” x 2.5” Hex Head Cap Screws
(3) 3/8” Flange Nuts
(9) Arms
(3) Lag Screws (for wood
ceiling)
(3) Wedge Anchors (for
poured concrete ceiling)

www.dero.com | 1-888-337-6729
© 2015 Dero
Mount Channel Trolley Supports in ceiling with
appropriate anchors so that the centers of the
brackets are 19” from each end of the 96” Slotted
Track and 32” apart from each other.
Secure the Channel Trolley Supports onto the 96”
Slotted Track by tightening the Hex Head Cap
Screws and Flange Nuts through the holes in the
Channel Trolley Supports.
Insert a ½” Carriage Bolt into the last slot and
fasten 3 Washers and a Tamperproof Nut.
Finish by hammering in an End Cap.
Slide 96” Slotted Track through the Channel
Trolley Supports so that the centers of the
brackets are 19” from the end of the Slotted
Track.
1
3 4
2
RECOMMENDED BASE MATERIAL
Note: if installing a ceiling mounted Bike File, continue with the
assembly by following the directions below. If installing a wall
mounted or floor mounted model, assemble those units according
to their instructions first.
Before installing: Make sure the ceiling is strong enough to
accommodate the rack fully loaded with bikes. Compare parts
shipped with rack to the parts list on the previous page. Contact
Dero if any parts are missing. Make sure the 96” Slotted Track will
fit in your space. If necessary, cut the Slotted Track to the required
length.
TOOLS NEEDED
9/16” Wrench/Socket
3/4” Wrench/Socket
1/4” Drill Bit or 3/8” Masonry Drill Bit
(depending on anchor type)
Tape Measure
Drill (Hammer Drill Recommended)
Hammer
Level
Saw for cutting track
BIKE FILE
Installation Instructions – Ceiling Mount

www.dero.com | 1-888-337-6729
© 2015 Dero
Insert the Trolleys into the open end of the 96”
Slotted Track.
If splicing an additional length of track, slide the
Splice Slotted Track over the last 6” of the 96”
Slotted Track.
If no more Bike Files are going to be spliced
together, insert a 3/8” Unistrut nut into the end
of the channel and ax with 2 large washers
and tamper-proof bolt. Finish by hammering in
an End Cap.
5
7
6
BIKE FILE
Installation Instructions – Ceiling Mount

© 2015 Dero
www.dero.com | 1-888-337-6729
BIKE FILE
Installation Instructions – Wall Mount Parts List
(6) 24” Slotted Tracks
(3) Angle Brackets
(3) Knee Braces
(15) 1/2” Spring-loaded Nuts
(15) 1/2” x 1” Hex Head Cap Screws
(6) Lag Screws (for wood stud walls)
(6) Sleeve Anchors(for concrete block walls)
(6) Wedge Anchors (for poured concrete walls)
(3) End Caps

www.dero.com | 1-888-337-6729
© 2015 Dero
96”
72”
32”
32”
Approx.
4.25”
Mount 24” Slotted Tracks vertically to the wall with
the appropriate anchors. Use a level for greatest
accuracy. The bottom edge of the Slotted Track
should be approximately 72” o the floor. The
Slotted Tracks should be 32” apart from each
other, and the end Slotted Tracks should be
18” from the eventual position of the end of the
Trolley track.
Make sure the horizontal Slotted Track is level.
Adjust if necessary.
Mount the remaining 24” Slotted Tracks
horizontally and protruding from the wall so that
the slotted surface of the Slotted Track is 4.25”
below the top edge of the vertical 24” Slotted
Track. Use the Knee Braces, Angle Brackets,
and the Spring-loaded Nuts and Hex Head Cap
Screws to secure the horizontal Slotted Track
in place.
1
3 4
2
Attach the Bike File to the Wall Mount
assemblies by securing the Channel Trolley
Supports to the horizontal 24” Slotted Track
with the remaining Spring-loaded Nut and Hex
Head Cap Screw. The edge of the Slotted
Track Mounting Bracket should be flush with
the edge of the 24” Slotted Track.
RECOMMENDED BASE MATERIAL
Before installing: Make sure the wall is strong enough to
accommodate the rack fully loaded with bikes. Compare parts
shipped with rack to parts list. Call Dero if any parts are missing.
TOOLS NEEDED
9/16” Wrench/Socket
3/4” Wrench/Socket
1/4” Drill Bit or 3/8” Masonry Drill Bit
(depending on anchor type)
Tape Measure
Drill (Hammer Drill Recommended)
Hammer
Level
Saw for cutting rack
BIKE FILE
Installation Instructions – Wall Mount

© 2015 Dero
www.dero.com | 1-888-337-6729
BIKE FILE
Installation Instructions – Floor Mount Parts List
Upright
Knee Brace
The floor mounted Bike File MUST be anchored
to the floor. This is NOT a freestanding unit
Upright Brace
Channel Support

www.dero.com | 1-888-337-6729
© 2015 Dero
Place the Uprights 48” apart from each other. See
your rack layout for location and numbers.
A) For single-sided units, fasten the Upright
Braces to the Uprights with 3/8” x 3” bolts, 3/8”
washers, 3/8” lock washers, and 3/8” nuts.
B) For double-sided units, fasten the Double-
sided Uprights and Upright Braces to the
Uprights with 3/8” x 3” bolts, 3/8” washers, 3/8”
lock washers, and 3/8” nuts.
Anchor each Upright by drilling 3/8” holes and
fastening with wedge anchors.
1
3a 3b
2
INSTALLATION NOTES
Before installing: Make sure the floor is strong enough to
accommodate the rack fully loaded with bikes. Compare parts
shipped with rack to parts list. Call Dero if any parts are missing.
TOOLS NEEDED
9/16” wrench/socket
¾” wrench/socket, qty. 2
3/8” masonry bit
Tape measure
Drill (hammer drill recommended)
Hammer
Level
BIKE FILE
Installation Instructions – Floor Mount

www.dero.com | 1-888-337-6729
© 2015 Dero
BIKE FILE
Installation Instructions
A) For single-sided units, attach Knee Braces to
the first Upright and then every other Upright with
3/8” x 3” bolts, 3/8” washers, 3/8” lock washers,
and 3/8” nuts. Anchor each Knee Brace by
drilling a 3/8” hole and fastening with a wedge
anchor.
Fasten the Channel Supports to the uprights with
½” x 3” bolts, ½” washers, ½” lock washers, and
½” nuts.
B) For double-sided units, attach (2) Knee
Braces to the first Upright and then every other
Upright with 3/8” x 3” bolts, 3/8” washers, 3/8”
lock washers, and 3/8” nuts. Anchor each
Knee Brace by drilling a 3/8” hole and fastening
with a wedge anchor.
4a
5
4b
Use the following Channel support mounting
locations:
1st Upright, use right hole.
2nd Upright, use center hole.
3rd Upright, use left hole.
For modular units each 3rd Upright will have a
Channel Support at the left and right holes.
Insert the Track Rack or Bike File assembly into
the Channel Supports and secure. See Track
Rack or Bike File instructions for more detail.
6