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Billy Goat SC181H User manual

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Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
11
SC181H Owner’s ManualSC181H Owner’s Manual
Sod Cutter Owner’s ManualSod Cutter Owner’s Manual
SC181H, SC181HGSC181H, SC181HG
Beginning Serial #: 110116001Beginning Serial #: 110116001
Original InstructionsOriginal Instructions
IMPORTANT- READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE REFERENCEIMPORTANT- READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE REFERENCE
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
22
About this ManualAbout this Manual
Thank you for purchasing a BILLY GOAT® Sod Cutter. Your new machine has been carefully designed andThank you for purchasing a BILLY GOAT® Sod Cutter. Your new machine has been carefully designed and
manufactured to provide years of reliable and productive service. This manual provides complete operatingmanufactured to provide years of reliable and productive service. This manual provides complete operating
and maintenance instructions that will help to maintain yourand maintenance instructions that will help to maintain your
machine in top running order. Read this manual carefully before assembling, operating, ormachine in top running order. Read this manual carefully before assembling, operating, or
servicing your equipment.servicing your equipment.
To learn more about our products or locate your nearest distributor, please visit https://www.billygoat.com.To learn more about our products or locate your nearest distributor, please visit https://www.billygoat.com.
Table of ContentsTable of Contents
Specications, Intended Use, and SafetySpecications, Intended Use, and Safety
Instruction LabelsInstruction Labels
Uncrating InstructionsUncrating Instructions
Operator ControlsOperator Controls
OperationOperation
MaintenanceMaintenance
TroubleshootingTroubleshooting
Maintenance RecordMaintenance Record
Illustrated Parts and Part ListsIllustrated Parts and Part Lists
33
44
55
66
7-87-8
9-129-12
13-1413-14
1515
16-3416-34
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
33
SpecicationsSpecications
Intended UseIntended Use
This machine may only be utilized for the purpose for which it was designed, i.e. to cut 18inThis machine may only be utilized for the purpose for which it was designed, i.e. to cut 18in
(45.7 cm) wide strips of turf. Make sure that all operators of this equipment are trained in(45.7 cm) wide strips of turf. Make sure that all operators of this equipment are trained in
general machine use and safety.general machine use and safety.
WARNING:WARNING: During operation the lawn and turf are cut into strips. Should the cutter’s wheelsDuring operation the lawn and turf are cut into strips. Should the cutter’s wheels
skid during use it is advisable to adjust the cutting depth. If this operation does not prevent thisskid during use it is advisable to adjust the cutting depth. If this operation does not prevent this
occurrence check the state of the terrain. If it is too dry it should be wetted so that the bladeoccurrence check the state of the terrain. If it is too dry it should be wetted so that the blade
encounters a slight resistance, thus making cutting operations easier.encounters a slight resistance, thus making cutting operations easier.
Engine: HPEngine: HP 5.5 HP (4.1 kw)5.5 HP (4.1 kw) 5.5 HP (4.1 kw)5.5 HP (4.1 kw)
Engine: ModelEngine: Model GXV160UH2N1AHGXV160UH2N1AH GXV160UH2N1AHGXV160UH2N1AH
Engine: TypeEngine: Type HondaHonda HondaHonda
Engine: Fuel CapacityEngine: Fuel Capacity 1.6 qt. (1.5 L)1.6 qt. (1.5 L) 1.6 qt. (1.5 L)1.6 qt. (1.5 L)
Engine: Oil CapacityEngine: Oil Capacity 0.69 qt. (0.65 L)0.69 qt. (0.65 L) 0.69 qt. (0.65 L)0.69 qt. (0.65 L)
Total Unit WeightTotal Unit Weight 395 lb. (179 Kg)395 lb. (179 Kg) 395 lb. (179 Kg)395 lb. (179 Kg)
Max. Operating SlopeMax. Operating Slope 20°20° 20°20°
Overall LengthOverall Length 60” (1524 mm)60” (1524 mm) 60” (1524 mm)60” (1524 mm)
Overall WidthOverall Width 26.5” (673 mm)26.5” (673 mm) 26.5” (673 mm)26.5” (673 mm)
Overall HeightOverall Height 38.5” (978 mm)38.5” (978 mm) 38.5” (978 mm)38.5” (978 mm)
SC181HSC181H SC181HGSC181HG
SafetySafety
WARNINGWARNING
This product can expose you to chemicals including gasoline engine exhaust, which is knownThis product can expose you to chemicals including gasoline engine exhaust, which is known
to the State of California to cause cancer, and carbon monoxide, which is known to the State ofto the State of California to cause cancer, and carbon monoxide, which is known to the State of
California to cause birth de¬fects or other reproductive harm. For more information go to www.California to cause birth de¬fects or other reproductive harm. For more information go to www.
P65Warnings.ca.gov.P65Warnings.ca.gov.
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
44
Instruction LabelsInstruction Labels
The labels shown below were installed on your BILLY GOAT® Sod Cutter. If any labels are damaged orThe labels shown below were installed on your BILLY GOAT® Sod Cutter. If any labels are damaged or
missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and partmissing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part
numbers are provided for convenience in ordering replacement labels. The correct position for each label maynumbers are provided for convenience in ordering replacement labels. The correct position for each label may
be determined by referring to the Figure and Item numbers shown.be determined by referring to the Figure and Item numbers shown.
371501
371504
Fig. 1Fig. 1
DANGER KEEP HANDSDANGER KEEP HANDS
AND FEET AWAYAND FEET AWAY
P/N 440424P/N 440424
Fig 2.Fig 2.
HEIGHT ADJUST P/N 373503HEIGHT ADJUST P/N 373503 Fig. 3Fig. 3
LABELS CASTER LOCK P/N 371501 & 371504LABELS CASTER LOCK P/N 371501 & 371504
Fig. 4Fig. 4
BLADE ARM P/N 373501BLADE ARM P/N 373501 Fig. 5Fig. 5
CONSOLE P/N 373500CONSOLE P/N 373500
Fig. 6Fig. 6
DRIVE ENABLE P/N 373504DRIVE ENABLE P/N 373504
Fig. 7Fig. 7
SERVICE INSTRUCTIONS P/N 373505SERVICE INSTRUCTIONS P/N 373505
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
55
Uncrating InstructionsUncrating Instructions
Your Billy Goat Sod Cutter is shipped from the factory in one crate, completely assembled.Your Billy Goat Sod Cutter is shipped from the factory in one crate, completely assembled.
Be Sure ToBe Sure To::
• Read all safety instructions before assembling unit.Read all safety instructions before assembling unit.
• Take caution when removing the unit from the box.Take caution when removing the unit from the box.
• Put oil in engine before starting.Put oil in engine before starting.
• Check grease in bearings per service label on unit. Add grease as required. Use onlyCheck grease in bearings per service label on unit. Add grease as required. Use only
NLGL Grade 2 Multipurpose Lithium Base Grease in your machine.NLGL Grade 2 Multipurpose Lithium Base Grease in your machine.
Parts Bag & Literature AssyParts Bag & Literature Assy
Warranty card P/N- 400972Warranty card P/N- 400972
Owner’s Manual P/N-373506Owner’s Manual P/N-373506
General Safety and Warranty manual P/N- 100295General Safety and Warranty manual P/N- 100295
To Uncrate Sod CutterTo Uncrate Sod Cutter::
• SeeSee Fig. 8Fig. 8
• Open the crate from back side (handles of machine should be visible).Open the crate from back side (handles of machine should be visible).
• Set sod cutter to free wheel as shown in Fig. 6 (see Instruction Labels onSet sod cutter to free wheel as shown in Fig. 6 (see Instruction Labels on page 4page 4 ofof
manual)manual)
• Roll the sod cutter out of crate from behindRoll the sod cutter out of crate from behind
Fig. 8Fig. 8
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
66
Operator ControlsOperator Controls
Drive ControlDrive Control: The ground drive controls are located on each handlebar of the machine. The right side lever: The ground drive controls are located on each handlebar of the machine. The right side lever
control moves the machine forward at varying speeds depending on how far the operator engages the control.control moves the machine forward at varying speeds depending on how far the operator engages the control.
The left side lever control moves the machine in reverse at varying speeds depending on how far the operatorThe left side lever control moves the machine in reverse at varying speeds depending on how far the operator
engages the control. (While either control is engaged, the opposite control is “locked out”)engages the control. (While either control is engaged, the opposite control is “locked out”)
(See(See Fig. 5Fig. 5))
Blade Engage LeverBlade Engage Lever: Located on the left hand side of the handle bar. It must be fully engaged when in use.: Located on the left hand side of the handle bar. It must be fully engaged when in use.
Blade Height AdjustmentBlade Height Adjustment: : Pre-select cutting depth by inserting depth control pin in the hole which: : Pre-select cutting depth by inserting depth control pin in the hole which corre-corre-
sponds to the depth desired. A chart is provided on a placard near the blade depth control handle. To setsponds to the depth desired. A chart is provided on a placard near the blade depth control handle. To set
depth while using the machine loosen cam lever clamping the depth control handle in the “up” position. Rockdepth while using the machine loosen cam lever clamping the depth control handle in the “up” position. Rock
the machine forward to allow the cutting blade to drop to the pre-selected depth. (The depth control handlethe machine forward to allow the cutting blade to drop to the pre-selected depth. (The depth control handle
should rest against the depth control pin). You are now ready to start cutting sod.should rest against the depth control pin). You are now ready to start cutting sod.
(See(See Fig. 2Fig. 2))
Free Wheel LeverFree Wheel Lever: Located on top of machine next to the height adjust. Pull the lever out to free wheel and: Located on top of machine next to the height adjust. Pull the lever out to free wheel and
push it in to allow the drive to be engaged. (Seepush it in to allow the drive to be engaged. (See Fig. 6Fig. 6))
Fig. 5Fig. 5
CONSOLE P/N 373500CONSOLE P/N 373500
Fig. 6Fig. 6
DRIVE ENABLE P/N 373504DRIVE ENABLE P/N 373504
Fig 2.Fig 2.
HEIGHT ADJUST P/N 373503HEIGHT ADJUST P/N 373503
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
77
OperationOperation
Note:Note: Item numbers in ( ) will be referenced in the Parts Illustration and Parts List on pagesItem numbers in ( ) will be referenced in the Parts Illustration and Parts List on pages 16-34.16-34.
Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area andLike all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and
machine before operating. Make sure that all operators of this equipment are trained in general machine use andmachine before operating. Make sure that all operators of this equipment are trained in general machine use and
safety.safety.
Starting the EngineStarting the Engine
• Put oil in engine before starting!Put oil in engine before starting!
• See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be levelSee engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level
when checking and lling oil and gasoline.when checking and lling oil and gasoline.
Engine SpeedEngine Speed: Engine speed is xed.: Engine speed is xed.
Fuel ValveFuel Valve: Move fuel valve to “ON” position.: Move fuel valve to “ON” position.
ChokeChoke: Found on engine above fuel “ON” switch.: Found on engine above fuel “ON” switch.
PullPull: Pull the starting rope to start engine.: Pull the starting rope to start engine.
Forward/Reverse ControlsForward/Reverse Controls: See page 6 “Operator’s Controls”.: See page 6 “Operator’s Controls”.
WARNING:WARNING: Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediatelyDo not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately
and check for damaged or worn blade, loose blade bolts, loose engine or lodged foreign objects.and check for damaged or worn blade, loose blade bolts, loose engine or lodged foreign objects.
Handling and TransportingHandling and Transporting
• Use loading ramps to move unit into truck or trailer for transport.Use loading ramps to move unit into truck or trailer for transport.
• Do notDo not operate the blade when loading.operate the blade when loading.
• NeverNever load this machine by hand.load this machine by hand.
Cutting OperationCutting Operation
The unit performs best when the ground is wet. If possible, sprinkle the work area several hours before starting.The unit performs best when the ground is wet. If possible, sprinkle the work area several hours before starting.
CAUTION:CAUTION: Use extreme care when operating the blade. Inspect the work area for foreign objects that could causeUse extreme care when operating the blade. Inspect the work area for foreign objects that could cause
damage to the unit or injure the operator if struck by the blade. Never operate the blade with bystanders in the workdamage to the unit or injure the operator if struck by the blade. Never operate the blade with bystanders in the work
area.area.
General OperationGeneral Operation
Position the turf cutter outdoors on sufciently rm, at soil. Read the instructions provided by the engine manufac-Position the turf cutter outdoors on sufciently rm, at soil. Read the instructions provided by the engine manufac-
turer in the relative manual and follow them carefully to prevent situations from arising which may endanger eitherturer in the relative manual and follow them carefully to prevent situations from arising which may endanger either
persons or the machine.persons or the machine.
TIP:TIP: When using the machine for the rst time, execute maneuvers on at ground free of foreign objects to become When using the machine for the rst time, execute maneuvers on at ground free of foreign objects to become
more comfortable with machine operation. After switching on the engine, follow the instructions given in the previousmore comfortable with machine operation. After switching on the engine, follow the instructions given in the previous
paragraph.paragraph. Be mindful of the machine tipping forward (See Figure 9. on the following page).Be mindful of the machine tipping forward (See Figure 9. on the following page).
WARNING:WARNING: Do notDo not adjust cutting depth while machine is in motion. Choose a cutting depth suitable for the type ofadjust cutting depth while machine is in motion. Choose a cutting depth suitable for the type of
terrain the machine is to be used on.terrain the machine is to be used on.
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
88
Operation ContinuedOperation Continued
1. Choose a depth of cut. See instruction label on the unit1. Choose a depth of cut. See instruction label on the unit (see(see Fig. 2Fig. 2). Note: Sod should be cut). Note: Sod should be cut
leaving a minimum amount of dirt (1/4”-3/8”) attached to the roots. This minimizes its weight forleaving a minimum amount of dirt (1/4”-3/8”) attached to the roots. This minimizes its weight for
removal and encourages faster growth when reused.removal and encourages faster growth when reused.
2. Holding both handles, fully engage the blade clutch lever on the operator’s left hand side.2. Holding both handles, fully engage the blade clutch lever on the operator’s left hand side.
Rocking back on the handles, allow the blade to cut into the sod to your chosen depth. Keep theRocking back on the handles, allow the blade to cut into the sod to your chosen depth. Keep the
blade clutch lever fully engaged at all times when cutting (seeblade clutch lever fully engaged at all times when cutting (see Fig. 9Fig. 9).).
3. As ground conditions allow, increase/decrease the ground speed by squeezing the drive lever3. As ground conditions allow, increase/decrease the ground speed by squeezing the drive lever
more (increased speed) or less (slower speed). If the engine RPM drops signicantly reduce more (increased speed) or less (slower speed). If the engine RPM drops signicantly reduce
forward speed until the engine comes back up to speed.forward speed until the engine comes back up to speed.
4. When you reach the end of the strip you are cutting, release both the clutch lever and the4. When you reach the end of the strip you are cutting, release both the clutch lever and the
speed control until the unit stops. Using the blade depth adjustment handle raise the blade tospeed control until the unit stops. Using the blade depth adjustment handle raise the blade to
the maximum height possible and lock it in place.the maximum height possible and lock it in place.
5. Fully engage both blade drive and forward ground drive levers and the unit will drive forward5. Fully engage both blade drive and forward ground drive levers and the unit will drive forward
and complete the cut of the strip.and complete the cut of the strip.
6. Release the blade lever and continue to drive the unit forward into position for the next cut,6. Release the blade lever and continue to drive the unit forward into position for the next cut,
repeat the process above as required.repeat the process above as required.
Fig 2.Fig 2.
HEIGHT ADJUST P/N 373503HEIGHT ADJUST P/N 373503
Fig 9.Fig 9.
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
99
MaintenanceMaintenance
Note:Note: Item numbers in ( ) will be referenced in the Parts Illustration and Parts List on pages 11-20.Item numbers in ( ) will be referenced in the Parts Illustration and Parts List on pages 11-20.
Periodic MaintanencePeriodic Maintanence
Note:Note: Blade, drive belts, and chains are normal wear items. SeeBlade, drive belts, and chains are normal wear items. See Fig. 11Fig. 11 for Chain conguration. These should for Chain conguration. These should
be inspected on a regular basis and replaced if worn. Also see your Billy Goat Dealer for servicing yourbe inspected on a regular basis and replaced if worn. Also see your Billy Goat Dealer for servicing your
machine.machine.
Maintenance operation to be performed atMaintenance operation to be performed at
every indicated month or operating hour,every indicated month or operating hour,
whichever comes rst. whichever comes rst.
EveryEvery
UseUse
EveryEvery
25 Hrs25 Hrs
EveryEvery
50 Hrs50 Hrs
EveryEvery
100 Hrs100 Hrs
EveryEvery
200200
HrsHrs
EveryEvery
300300
HrsHrs
Check engine oil (Add if necessary)Check engine oil (Add if necessary) ••
Change engine oilChange engine oil ••
Check Air Filter (Clean if necessary)Check Air Filter (Clean if necessary) ••
Clean air lterClean air lter ••
Replace air lter Replace air lter ••
Lubricate chainsLubricate chains ••
Check chains for tensionCheck chains for tension ••
Inspect axle area between wheels forInspect axle area between wheels for
build-up. Clean by removing front and rearbuild-up. Clean by removing front and rear
access plates between wheels.access plates between wheels. ••
Check and adjustCheck and adjust
sparkplugsparkplug ••
Replace sparkplugReplace sparkplug ••
Replace cutting blade (If worn past 2.00”Replace cutting blade (If worn past 2.00”
wide limit)wide limit) ••
Sharpen cutting bladeSharpen cutting blade ••
Check traction beltsCheck traction belts ••
Replace traction beltsReplace traction belts ••
Grease upper Pinion Bearing on Gear-Grease upper Pinion Bearing on Gear-
box (Use MOBOLITH SHC 220 grease orbox (Use MOBOLITH SHC 220 grease or
equivalent)equivalent) ••
Grease jackshaft bearingsGrease jackshaft bearings ••
Inspect for loose, worn or damaged partsInspect for loose, worn or damaged parts ••
Check rear caster rodCheck rear caster rod
Check for excessive vibrationCheck for excessive vibration ••
Inspect drive cables for wear (adjust ifInspect drive cables for wear (adjust if
necessary)necessary) ••
NOT FOR REPRODUCTION
Part No. 373506Part No. 373506 373506_C_HI373506_C_HI
1010
Maintenance ContinuedMaintenance Continued
Belt ReplacementBelt Replacement
Note:Note: SeeSee Fig. 10Fig. 10 for belt conguration. for belt conguration.
Switch off the engine and disconnect the spark plug wire before carrying out any maintenance or repair workSwitch off the engine and disconnect the spark plug wire before carrying out any maintenance or repair work
on the machine.on the machine.
If a belt is worn or breaks it should be replaced as follows:If a belt is worn or breaks it should be replaced as follows:
Note:Note: seesee pages 16-34 for part illustrationspages 16-34 for part illustrations
Blade BeltBlade Belt
1. Disconnect the spark plug, and then remove the guards.1. Disconnect the spark plug, and then remove the guards.
2. Remove the master link on the lower drive chain2. Remove the master link on the lower drive chain to allow the beltto allow the belt to be slipped past.to be slipped past.
3. Loosen the blade drive belt guides3. Loosen the blade drive belt guides by loosening the nut and bolt holding them to the base. Do not complete-by loosening the nut and bolt holding them to the base. Do not complete-
ly remove the nut and bolt, just loosening it will allow the belt guide to be moved far enough back to remove thely remove the nut and bolt, just loosening it will allow the belt guide to be moved far enough back to remove the
blade drive belt from the engine drive pulley.blade drive belt from the engine drive pulley.
4. Walk the old belt off of the engine drive pulley and the rear gearbox pulley.4. Walk the old belt off of the engine drive pulley and the rear gearbox pulley.
5. In order to remove the belt from the machine you will need to remove the bolt holding the V-groove pulley5. In order to remove the belt from the machine you will need to remove the bolt holding the V-groove pulley
onto the belt engagement arm and remove this pulley. In this way, you can now slip the belt out from under theonto the belt engagement arm and remove this pulley. In this way, you can now slip the belt out from under the
blade engagement arm.blade engagement arm.
6. Install the new belt by reversing the steps used to remove the old belt.6. Install the new belt by reversing the steps used to remove the old belt.
7. Place the blade drive belt guides back in their original locations to insure proper operation7. Place the blade drive belt guides back in their original locations to insure proper operation
8. Reinstall the lower drive chain onto the jackshaft by reinserting the master link.8. Reinstall the lower drive chain onto the jackshaft by reinserting the master link.
9. Reinstall the guards.9. Reinstall the guards.
10. Check for proper operation.10. Check for proper operation.
Fig 10. Belt CongurationFig 10. Belt Conguration Fig 11. Chain CongurationFig 11. Chain Conguration
NOT FOR REPRODUCTION