Billy Goat KD511IC Installation instructions

Part No. 890033 Form No. F012403C
Page 1 of 8
Thank You for Selecting
Operator Owner's Manual
The Powerful KD VACUUM
UNIT SIZE: OVERALL LENGTH: 2"(1.57m) OVERALL WIDTH 2 .75" (0. 8m) OVERALL HEIGHT 42" (1.07m)
1
3
OPTIONAL ACCESSORIES
2
Specifications
DE RIS AG COVER
P/N 900801
Directs dust downward away
from operator.
OPTIONAL DE RIS AGS
STANDARD TURF PRO
DE RIS AG
P/N 890028.
For use in leaves and grass in
non dusty conditions.
NOZZLE WEAR PLATES
P/N 890413.
(STD. ON KD 11HS)
Extends nozzle life when
used along curbs and hard
surfaces.
HEAVY DUTY VACUUM
HOSE KIT
P/N 900998. 4"(102mm) x
7' (2.13m)
For vacuuming in hard to
reach areas.
SHREDDER KIT
P/N 890209.
Shreds leaves, reducing total
volume.
ZIPPERLESS QUICK AG
P/N 890309
For non dusty conditions that
are damaging to zippers.
CASTER KIT
P/N 890412
For use on hard surface KD 11IC, KD 11H, KD 11HS, KD611
KD511IC KD511H KD511HS KD611
ENGINE: H.P. 5.0 (3.73 kW) 5.5 (4.11 kW) 5.5 (4.10 kW) 6.0 (4.48 kW)
ENGINE: TYPE B&S I/C HONDA OHV HONDA OHV B&S INTEK I/C
ENGINE: FUEL CAP 1.5qt. (1.4 L) 2.01qt. (1.9 L) 2.01qt. (1.9 L) 1.6qt. (1.5 L)
ENGINE: OIL CAP 0.63qt. (0.6 L) 0.69qt. (0.65 L) 0.69qt. (0.65 L) 0.69qt. (0.65 L)
WEIGHT: UNIT 98# (44.5 kg) 112# (48.1 kg) 114# (51.7 kg) 137# (62.1 kg)
WEIGHT: SHIPPING 130# (60.0 kg) 135# (61.2 kg) 138# (62.6 kg) 168# (76.2 kg)
WEIGHT: ENGINE 24.38# (11.05 kg) 36# (16.3 kg) 36# (16.3 kg) 28# (12.7 kg)

Part No. 890033 Form No. F012403A
Page 2 of 8
IN THE INTEREST OF SAFETY
THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL &
ENGINE MANUAL.”
WARNING: DO NOT
1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide, an
odorless and deadly poison.
2. DO NOT place hands or feet near moving
or rotating parts.
3. DO NOT store, spill or use gasoline near
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.
4. DO NOT refuel indoors where area is not
well ventilated. Outdoor refueling is recom-
mended.
5. DO NOT fill fuel tank while engine is
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.
. DO NOT remove fuel tank cap while
engine is running.
7. DO NOT operate engine when smell of
gasoline is present or other explosive
conditions exist.
8. DO NOT operate engine if gasoline is
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when filling fuel tank.
11. DO NOT choke carburetor to stop
engine. Whenever possible, gradually
reduce engine speed before stopping.
12. DO NOT run engine at excessive
speeds. This may result in injury & /or
damage to unit.
13. DO NOT tamper with governor springs,
governor links or other parts which may
change the governed engine speed.
14. DO NOT tamper with the engine speed
selected by the engine manufacturer.
15. DO NOT check for spark with spark plug
or spark plug wire removed. Use an
approved tester.
1 . DO NOT crank engine with spark plug
removed. If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.
17. DO NOT strike flywheel with a hard
object or metal tool as this may cause
flywheel to shatter in operation. Use proper
tools to service engine.
18. DO NOT operate engine without a
muffler. Inspect periodically and replace, if
necessary. If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.
19. DO NOT operate engine with an
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.
20. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator. In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws. Federal
laws apply on federal lands.
OPERATOR
21. DO NOT touch hot muffler, cylinder, or
fins because contact may cause burns.
22. DO NOT run engine without air cleaner
or air cleaner cover.
23. DO NOT operate during excessive
vibration!
24. DO NOT leave machine unattended
while in operation.
25. DO NOT park machine on a steep grade
or slope.
WARNING: DO
1. ALWAYS DO remove the wire from the
spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.
2. DO keep cylinder fins and governor
parts free of grass and other debris
which can affect engine speed.
3. DO pull starter cord slowly until resis-
tance is felt. Then pull cord rapidly to avoid
kickback and prevent hand or arm injury.
4. DO examine muffler periodically to be
sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.
5. DO use fresh gasoline. Stale fuel can
gum carburetor and cause leakage.
. DO check fuel lines and fittings frequently
for cracks or leaks. Replace if necessary
7. Follow engine manufacturer operating
and maintenance instructions.
8. Inspect machine and work area before
starting unit.
VI RATION
VIBRATION LEVELS 1.5g
Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on 05/19/95 under the
conditions listed:
SOUND
5
6
8
7
○○○○○○
SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEM LY
PARTS AG & CONTROLS
LA ELS
OPERATION
MAINTENANCE
PARTS DRAWING & LIST
TROU LESHOOTING
WARRANTY PROCEDURE
○○○
○○○○○○○
○○○○○○○○○
○○○○○○○○
○○○○○
○○
8 - 9
12
5 - 7
4
4
3
3
2
TABLE OF CONTENTS
10 - 12
WARNING: The Engine Exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm.
Sound tests conducted were in accordance with 2000/14/EEC
and were performed on 2/21/2002 under the conditions listed:
NOTE: Sound power level listed is the highest value for any model in this manual. Please
refer to serial plate on the unit for the sound power level for your model.
111 dB WIND DIRECTION:
HUMIDITY:
TEMPERATURE:
BAROMETRIC PRESSURE:
GENERAL CONDITION:
30.0 " Hg (7 4mm Hg)
7 %
South
5 MPH (8.0 kmh)
2° F (1 .7° C)
Sunny
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
TEMPERATURE:
BAROMETRIC PRESSURE: 30.18" Hg (7 7mm Hg)
0 %
South West
5 MPH (8.1 kmh)
45° F (7.2° C)
Sunny
WIND SPEED:
GENERAL CONDITION:
(KD511H MODEL)
Sound level of 9 dBA at operator position

Part No. 890033 Form No. F012403C
Page 3 of 8
PUT OIL IN ENGINE EFORE STARTING
Read all safety and operating instructions
before assembling or starting this unit.
Debris ag
Check
Engine
Manual Per
Model
These items should be included in your carton. If any
of these parts are missing, contact your dealer.
ASSEM LY
PACKING CHECKLIST
Fig. 2
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and reathing protection is recom-
mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon-
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
Check
QUICK DISCONNECT
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
9
10
11
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Check
Check
riggs & Stratton
6.0 H.P. INTEK I/C
Per Model
Honda
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the upper handle, debris
bag, and bag quick disconnect.
1. ASSEM LE Lift upper handle (item ), remove items 8, 30, & 32
from lower handle (item 27). Attach and secure upper handle as shown
using same hardware.
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 4). Attach firmly to housing exhaust (item 52) see
fig. 2.
3. ATTACH bag hanger strap to bag supports (item 11),
preassembled to upper handle.
4. CONNECT spark plug wire.
Literature Assy
890392
Check Connector
Quick
Disconnect
890176
890022 KD
8
30 32 64
1
6
27
Check
riggs & Stratton
5.0 H.P. I/C

Part No. 890033 Form No. F012403A
Page 4 of 8
Owner's
Manual
Literature
KD
Accesso-
ries
Check Owner's
Manual
890033
Literature
KD
Accesso-
ries 890409
Check
Literature Checklist
Check EU Declaration
of Conformity &
EU Distributor
List 890393
EU Declaration
of Conformity
& EU
Distributor List
Throttle
Control
Start
position
CONTROLS
These labels should be included on your Vacuum. If any of these
labels are damaged, replace them before putting this equipment
into operation. Item and part numbers are given to help in ordering
replacement labels..
Label Danger
Keep Hands
and Feet
Away
Item 29 Part
No.400424
Label Do Not Fill While
Engine Is Hot
Item 63 Part No.400268
Honda
12
14 15
13
LITERATURE ASSY P/N 890392
Briggs
engines have
a primer
button
carburetor
rather than
choke type
carburetor.
Honda - Place
in fast position
to start.
INSTRUCTION LA ELS ENGINE LA ELS
Briggs & Stratton
Label Danger Flying Material
Item 62 Part No.810736
Label Read Owner's
Manual Item 84
Part No.890301
Label Ear Eye Breathing
Item No. 86 Part No.
890254
Debris Bag
Label item 1
Warranty
Card
Check
Warranty
Card 400972
UPDATE
EXPLOSIVE FUEL
STOP ENGINE AND ALLOWTO
COOL BEFORE REFUELING.
400268
WARNING
890254
DANGER
810736
FAST
SLOW
STOP
THIS ENGINE CONFORMS TO 1995-1998 CALIFORNIA
EMISSION REGULATIONS FOR ULGE ENGINES AND
U.S. EPA PHASE 1 REGULATIONS FOR SMALL NON-
ROAD ENGINES. REFERS TO OWNER'S MANUAL
FOR MAINTENANCE SPECIFICATIONS AND
ADJUSTMENTS.
IMPORTANT ENGINE INFORMATION
RIGGS & STRATTON
CORPORATION FAMILY
V S190U1G1R :EM
DISPLACEMENT 190cc. MODEL 12VOHV
IN U.S.A. USE UNLEADED GASOLINE ONLY

Part No. 890033 Form No. F012403C
Page 5 of 8
VACUUM NOZZLE HEIGHT ADJUSTMENT: is
raised and lowered by pulling slightly upward on handle and
pulling height adjust rod (item 23) up at left rear of machine.
FOR MAXIMUM PICKUP: Adjust nozzle close to
debris, but without blocking airflow into the nozzle. NOTE: Never
bury nozzle into debris.
CLEARING A CLOGGED NOZZLE
& EXHAUST: Turn engine off and wait for impeller to
stop completely and disconnect spark plug wire.
Wearing durable gloves, remove clog. Danger, the
clog may contain sharp materials. Reconnect spark
plug wire.
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle.
Under normal conditions, operate at minimum throttle to
accomplish your current cleaning task.
FUEL VALVE: Move fuel valve to "ON" position (when
provided on engine).
CHOKE: Operated with throttle control (Honda only).
PRIMER: Push primer per engine instructions ( B&S only).
THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter and
for chipping brush, limbs, corn and sunflower stalks and
palm fronds.
Debris mixed with cans, bottles and small amounts of sand
can be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
PUT OIL IN ENGINE EFORE STARTING.
Inspect machine work area and machine before operat-
ing. Make sure that all operators of this equipment are
trained in general machine use and safety.
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts
list for proper impeller bolt torque specifications. (See trouble
shooting section on page 12).
16 OPERATION
STARTING
16.1
VACUUMING OPERATION
16.2
Like all mechanical tools, reasonable care must
be used when operating machine.
Note: Frequently empty debris to prevent bag overloading with
more weight than you can lift.
An optional bag and dust cover is available for use where debris will be
vacuumed in dusty conditions (see Optional Accessories shown on
page 1).
DO NOT place bag on or near hot surface, such as engine. Run
engine at 1/2 throttle for first 1/2 hour to condition new bag. Your
new bag requires a break-in period to condition the pores of the
material against premature blockage. The entire bag surface
serves as a filter, and must be able to breath to have good vacuum
performance.
Be sure engine has come to a complete stop before removing
or emptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris (see Safety Warnings page 2-3).
However, many vacuums are used where dust is mixed with
trash. Your unit can intermittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability to
vacuum in dusty conditions:
• Run machine at idle to quarter throttle.
• The debris bag must be cleaned more frequently. A vacuum
with a clean, pillow soft bag will have good pickup performance.
One with a dirty, tight bag will have poor pickup performance. If
dirty, empty debris and vigorously shake bag free of dust.
• Pressure-wash debris bag if normal cleaning does not fully
clean bag. Bag should be thoroughly dry before use.
NOTE: Having one or more spare debris bags is a good way to reduce
down time while dirty bags are being cleaned.
DO NOT leave debris in bag while in storage.
Debris bags are normal replaceable wear items.
DE RIS AG
16.4
Vacuumed leaves, grass and other organic material from your own
yard can be emptied into a pile or composter to provide enriched soil
for later use as fertilizer in gardens and flower beds (see fig. 3).
NOTE: Allow green chips to dry before spreading around living plants.
COMPOST
16.6
Using two people to lift machine is recommended. Lift holding the
handle and front of nozzle. Secure in place during transport.
Never store engine indoors or in enclosed poorly ventilated
areas with fuel in tank, where fuel fumes may reach an open
flame, spark or pilot light, as on a furnace, water heater, clothes
dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction of
engine. Drain fuel outdoors, into an approved container, away
from open flame. Run engine until fuel tank is empty and
engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the
formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min.
after adding stabilizer to allow it to reach the carburetor.
16.5
HANDLING & TRANSPORTING:
STORAGE
16.3
Do not store with debris in bag.

Part No. 890033 Form No. F012403A
Page of 8
17 PARTS DRAWING
KD 11H, KD 11HS,
KD 11IC, KD611

Part No. 890033 Form No. F012403C
* Denotes
standard
hardware
item that
may be
purchased
locally.
18
Page 7 of 8
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         

         

         
         
         
         
         
         
         

         
         
         
         
         

         
         
         
         

         
         

         
 
         
         
         

   
         
         
         
         
 







        
         
         
      
  
         
         
         
        
         
         
 
         
         
         
         
         
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  

Part No. 890033 Form No. F012403A
Page 8 of 8
Engine Service and Warranty
Contact your nearest engine manufacturer's authorized
servicing dealer.
22.1 22
BILLY GOAT INDUSTRIES INC.
1803 S.W. JEFFERSON STREET LEE'S SUMMIT, MO 4082-2312 / USA
PHONE: 81 -524-9 FAX: [phone] www.billygoat.com
WARRANTY PROCEDURE
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
Purchased
from
Purchase
Date
21 Serial Plate Record your machine model, serial number and
date-of-purchase and where purchased
min-1
1803 S.W. Jefferson
St.
Lee's Summit, MO
4082-2312 / USA
Tel (81 ) 524-9
Fax (81 ) 524- 983
Model Serial No.
Unit(Weight) Engine Power
lbs. kg kW rpm
MAINTENANCE continued
19
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
DISCONNECT SPARK PLUG WIRE
EFORE SERVICING UNIT.
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
RECONNECT SPARK PLUG WIRE,
GUARDS, AG, CAPS AND / OR
HOSE EFORE STARTING ENGINE.
ENGINE: See engine manufacturer
operator's instructions.
DE RIS AG: See page 5.
1.Wait for engine to cool and disconnect spark plug.
2.Drain fuel and oil from the engine.
3.Remove bag, quick release, and upper handle. Do not kink, stretch, or break control
cables, control housings, or end fittings while removing handles.
4. Remove housing top plate by removing bolts around outside of housing.
5. Leaving engine fastened to top plate, turn it upside down so the impeller is on
top. . Remove impeller bolt and lock washer.
7. Lift impeller upward. If impeller slides freely, proceed to (step 10).
8. Place two crowbars between impeller and housing on opposite sides. Pry impeller away
from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller.
9. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter
and thread type as the impeller bolt. Thread longer bolt by hand into the crankshaft until
bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller
back-plate (near the blades), remove impeller from shaft.
10. Remove engine mounting screws, bolts, and nuts as required.
11. When impeller is free of the engine shaft, lift impeller and housing assembly off engine.
Align impeller with opening, and diagonally lift impeller out of housing.
12. Using a new impeller bolt and lockwasher, reinstall new impeller in reverse order.
13. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs.( 8 N.m) (see item 51 on page 7).
14. Reinstall engine onto housing in reverse order of removal.
15. Gas and oil (0. 9 quart).
1 . Reinstall spark plug wire.
Engine (See Engine Manual)
Check for excessive vibration
Clean Debris Bag
Check bag strap tightness
Inspect for loose parts
Inspect for worn or damaged parts
Maintenance Schedule
Maintenance Operation
Follow these hourly maintenance intervals.
Every Use Every 5 hrs.
or (Daily)
19.2
IMPELLER REMOVAL
19.1
IMPELLER REMOVAL continued
19.1
Clean debris bag. Shake bag clean or wash. Adjust nozzle height.
Check for hose kit cap. Unclog nozzle or exhaust (see page 5).
Allow air to feed with debris.
Solution
Problem Possible Cause
TROU LESHOOTING Before Requesting Service Review These Suggestions
Dirty debris bag. Nozzle height set too high or too low. Hose kit cap
missing. Clogged nozzle or exhaust. Excessive quantity of debris.
Abnormal vibration. Loose or out of balance impeller or loose engine. Check impeller and replace if required. Check Engine.
Will not vacuum or has poor
vacuum performance.
Check stop switches, throttle, choke position and gasoline. Connect
spark plug wire. Clean or replace air cleaner. Or contact a qualified
service person.
Engine will not start. Stop switch off. Throttle in off position. Engine not in full choke
position. Out of gasoline. Bad or old gasoline. Spark Plug wire
disconnected. Dirty air cleaner.
Engine is locked, will not
pull over.
Debris locked in impeller. Engine problem. See page 5, Contact an engine servicing dealer for engine
problems.
Nozzle scrapes ground in
lowest height setting.
Nozzle height out of adjustment. Adjust nozzle height. (See Nozzle height fine adjustment for hard
surface use on page 5).
20
R
9 dB
Every 25
hrs.
Lubricate wheels.
Inspect wear on PVC liner (KD511HS model only)