Billy Goat KV VACUUM KV600 User manual

KV PUSH Owner’s Manual
Part No 891203 1 Form No F102315A
Image shown with optional accessories
KV VACUUM Owner's Manual
KV600, KV650H, KV600FB, KV650HFB
Beginning Serial #: 102515001
Accessories
Original Instructions
IMPORTANT- READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE REFERENCE.
ON BOARD
VACUUM
HOSE KIT
4" x 7.5'
(102mm x
2.13m)
For
vacuuming in
hard to reach
areas.
P/N 891125
OPTIONAL
FELT/MESH
DEBRIS BAG
For use in leaves
and grass in dusty
conditions.
P/N 891126 FELT
BAG
P/N 891132
MESH BAG
NOZZLE
WEAR
GUARD KIT
For use in
increasing the
life of your
nozzle by
protecting it
from damage
P/N 891127
CASTER KIT
To allow for
easy rolling and
maneuverability
on smooth
surfaces.
P/N 891128
SHREDDER
KIT
Shreds
leaves,
reducing total
volume.
P/N 891153
KV LINER KIT
Increases the
life of the
housing by
protecting it from
damage.
P/N 891134
PROTECTIVE
COVER
Protects the
machine from
the environment
when not in use.
P/N 891137

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
2
CONTENTS
SPECIFICATIONS AND SOUND/ VIBRATION 3
INSTRUCTION LABELS 4
PACKING CHECKLIST 5
ASSEMBLY 6
OPERATION _ 7
MAINTENANCE AND TROUBLESHOOTING 8
ILLUSTRATED PARTS & PART LISTS 9-10
DECLARATION OF CONFORMITY 11-13
Go to http://www.billygoat.com for French-Canadian translations of the product manuals.
Visitez http://www.billygoat.com pour la version canadienne-française des manuels de produits.

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
3
SPECIFICATIONS
KV600 KV650H KV600FB KV650HFB
Engine HP
6.0 (4.47 kW)
6.5 (4.85kW)
6.0 (4.47 kW)
6.5 (4.85kW)
Engine Type
B&S Quantum
HONDA
B&S Quantum
HONDA
Engine: Model
112K020124E1
GSV190AN1L
112K020124E1
GSV190AN1L
Fuel capacity
1.5 qt. (1.4 L)
1.6 qt. (1.5 L)
1.5 qt. (1.4 L)
1.6 qt. (1.5 L)
Engine Oil capacity
0.63 qt. (0.6 L)
0.58 qt (0.54 L)
0.63 qt. (0.6 L)
0.58 qt (0.54 L)
Total Unit weight
112# (50.8kg)
113# (51.3kg)
112# (50.8kg)
113# (51.3kg)
Overall length
59” (1.5m)
59” (1.5m)
59” (1.5m)
59” (1.5m)
Overall width
26. 5” (0.7m)
26.5” (0.7m)
26. 5” (0.7m)
26.5” (0.7m)
Overall height
42.75” (1.1m)
42.75” (1.1m)
42.75” (1.1m)
42.75” (1.1m)
Max. operating slope
200
200
200
200
Sound in accordance with
2000/14/EEC standards
108 dBa
109 dBa
108 dBa
109 dBa
Sound at operator’s ear
88 dBa
89 dBa
88 dBa
89 dBa
Vibration at operator
position
0.5 g (4.95m/s2)
0.32 g (3.18m/s2)
0.5 g (4.95m/s2)
0.32 g (3.18m/s2)
SOUND
SOUND LEVEL 97 dB(a) at Operator Position
109 dB
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 7-25-07 under the conditions listed
below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for
the sound power level for your model.
VIBRATION DATA
VIBRATION LEVEL 0.5g (4.95m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated
vibration test equipment. Tests were performed on 12-20-2007 under the conditions listed below.
General Conditions: Sunny
Temperature: 88oF (31.1oC)
Wind Speed: 2 mph (3.8 kmh)
Wind Direction: South South East
Humidity: 44%
Barometric Pressure: 30.07”Hg (764 mm Hg)
General Conditions: Sunny
Temperature: 47.5oF (8.6oC)
Wind Speed: 3 mph (4.8kph)
Wind Direction: West
Humidity: 87%
Barometric Pressure: 29.98 Hg (101.5kpa)

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
4
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT®KV Vacuum. If any labels are damaged or missing, replace them
before operating this equipment. For your convenience in ordering replacement labels, part numbers are included in the
Illustrated Parts List. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
LABEL DANGER KEEP HANDS LABEL SAFETY PROTECT ITEM #20 DANGER FLYING DEBRIS
AND FEET AWAY P/N 100346 ITEM # 19 P/N 810736
ITEM #18 P/N 400424
LABEL EXPLOSIVE FUEL LABEL SPARK ARRESTOR DEBRIS BAG FOLDING LABEL
ITEM # 16 P/N 400268 P/N 100252 LOCATED ON BAG
ENGINE LABELS
ENGINE CONTROLS
HONDA BRIGGS & STRATTON
Read Owner’s Manual Before Operating.
Lire le manuel d’utilisation avant la mise en route.
Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen.
Favor leer las instrucciones de operacion antes de operar el motor.
Consultare il Manuale Uso e Manutenzione prima dell utilizzo.
Las Skotselinstruktionen Innan Start.
Honda Throttle Control
Briggs Throttle Control

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
5
PACKING CHECKLIST
Your Billy Goat KV Vacuum is shipped from the factory in one carton, completely assembled except for the upper handle, debris
bag, and bag quick disconnect.
PUT OIL IN ENGINE BEFORE STARTING
READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box, the Handle Assembly is attached by cables and
folded over.
Boxing Parts
Checklist
Debris Bag
P/N-891132
OR
Felt Bag
P/N-891126
Literature Assy
P/N-891123
Connector Quick
Disconnect
P/N-890630
Honda 6.5
GSV 190
Briggs & Stratton
6.0 HP Quantum
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-891203, General Safety and Warnings Manual- 100294, Declaration of
Conformity P/N-891057, Ty-Wraps 900407 (qty2).
Use Ty-wraps
here
34
Nut Lock 5/16-18
8160002 qty. 2
29
Nut Acorn High Crown
840071 qty. 1
Washer 5/16 FLAT
8171003 qty. 4
32
36 Washer 1/4 SAE
8172007 qty. 2
Screwcap 5/16-18 X 1 3/4" GR 5
HCS ZP 8041031 qty. 2
33
Screwcap 1/4-20 X 2 " HCS ZP
8041010 qty. 1
39

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
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ASSEMBLY INSTRUCTIONS
NOTE: Items in ( ) can be referenced in the Parts Illustration and Parts List on pages 10-11.
1. ASSEMBLE Lift upper handle (item 11), remove items 34, 32, and 33 from the parts bag. Attach and secure upper
handle as shown using same hardware. (See Fig. 1)
2. ATTACH the throttle lever (item 23) to the handle, either to the right side or left depending on which model of engine you
have (see image below). Attach the lever with the hardware (items 36, 37, and 39) found in the parts bag. Once attached
use the Ty-wrap to secure the cable to the handle.
3. UNFOLD the debris bag (item 21) and fasten bag neck to bag quick disconnect (item 12). Attach firmly to housing
exhaust (item 1) see Fig. 2 and 3.
4. ATTACH bag hanger strap to bag supports (item 13), preassembled to upper handle.
5. CONNECT spark plug wire.
Fig. 3
Insert the quick disconnect from the inside of the bag, tilt the handle so it can be fed through first. Then slide the connecting
end through and tighten the strap.
Fig. 2
Fig. 1

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
7
OPERATION
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT: Nozzle height is raised and lowered by
rotating the red knob near the left rear wheel. Nozzle height should be adjusted based on
the task being performed. (See Fig. 4)
FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but without blocking airflow into
the nozzle. NOTE: Never bury nozzle into debris.
CLEARING A CLOGGED NOZZLE & EXHAUST: Turn the engine off and wait for
impeller to stop completely and disconnect spark plug wire. Wearing durable gloves,
remove clog.
DANGER, the clog may contain sharp materials. Reconnect spark plug wire.
DEBRIS BAG
Debris bags are normal replaceable wear items.
NOTE: Frequently empty debris to prevent bag overloading with more weight than you can lift.
An optional felt bag is available for use where debris will be vacuumed in dusty conditions (see “Accessories”shown on page 1).
DO NOT place bag on or near hot surface, such as engine. Be sure engine has come to a complete stop before removing or
emptying bag.
This vacuum is designed for picking up trash, organic material and other similar debris (see “Safety and General Operation
manual”).
However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas. Dust is the
greatest cause of lost vacuum performance. However, following these rules will help maintain your machine's ability to vacuum in
dusty conditions:
• Run machine at idle to quarter throttle.
• The debris bag must be cleaned frequently. A vacuum with a clean, pillow soft bag will have good pickup performance. One
with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake bag free of dust.
• Pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use.
NOTE: Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned.
DO NOT leave debris in bag while in storage.
COMPOST
Vacuumed leaves, grass and other organic material from your own yard can be emptied into a pile or composter to provide
enriched soil for later use as fertilizer in gardens and flower beds. NOTE: Allow green chips to dry before spreading around living
plants.
Fig. 4

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
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MAINTENANCE
PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation
Every Use (Daily)
Every 5 Hrs (Daily)
Inspect for loose, worn or damaged parts

Clean debris bag

Check bag strap tightness

Engine (See Engine Manual)
Check for excessive vibration

IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
3. Remove bag, quick release, and upper handle. Do not kink, stretch, or break control cables, control housings, or
end fittings while removing handles.
4. Remove housing top plate by removing bolts around outside of housing.
5. Leaving engine fastened to top plate, turn it upside down so the impeller is on top.
6. Remove impeller bolt and lock washer and washer.
7. Lift impeller upward. If impeller slides freely, proceed to step 10.
8. To loosen Impeller, place two crowbars between impeller and housing on opposite sides. Pry impeller away from
engine until it loosens. Using a penetrating oil can help loosen a stuck impeller.
9. If the impeller does not loosen, use two pry bars and pull the impeller near the hub away from the engine, this
should loosen it and allow you to remove the impeller from shaft. Using a penetrating oil can help loosen a stuck
impeller.
10. Using a new impeller bolt and lockwasher and washer, reinstall new impeller in reverse order.
11. Tighten impeller bolt. Torque impeller bolt to 33-38 Ft. Lbs. (44-51 N.m) (see item 30 on page 15).
12. Reinstall engine onto housing in reverse order of removal.
13. Gas and oil engine.
14. Reinstall spark plug wire.

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
9
TROUBLESHOOTING
Problem Possible Cause Solution
Abnormal vibration
Loose or out of balance impeller or loose
engine.
Check impeller and replace if required.
Check engine.
Will not vacuum or has poor
vacuum performance
Dirtydebris bag. Hose kit cap missing.
Clogged nozzle or exhaust.Excessive
quantityof debris.
Improper nozzle height.
Clean debris bag. Shake bag clean or
wash. Check for hose kit cap. Unclog
nozzle or exhaust.Allow air to feed with
debris.
Adjust nozzle height so that it is closer to
the debris.
Engine will not start
Throttle in offposition. Engine not in full
choke position. Out of gasoline. Bad or old
gasoline. Sparkplug wire disconnected.
Dirtyair cleaner.
Check stop switches, throttle, choke
position and gasoline. Connect spark
plug wire. Clean or replace air filter, or
contact a qualified service person.
Engine is locked, will not pull
over
Debris locked in impeller. Engine
problem.
See page 5. Contact a engine service
dealer for engine problems.
Nozzle scrapes ground in
lowest height setting
Nozzle height out of adjustment.
Adjust nozzle height (See Nozzle height
fine adjustment for hard surfaces on page
7).
Too much dust coming from
bag
Vacuuming verydry, brittle or small debris
Switch to felt bag (see page 1
"Accessories").

KV PUSH Owner’s Manual
Part No 891203 Form No F102315A
10
KV PUSH PARTS DRAWING