BILT HARD TL-PW-336 User manual

TABLE OF CONTENTS
Introduction............................................................................................................................................................................3
Safety Rules ...........................................................................................................................................................................4
Safety Symbols ...........................................................................................................................................................4
Safety Instructions ......................................................................................................................................................4
Pressure Washer Features....................................................................................................................................................7
Pressure Washer Parts Assembly........................................................................................................................................7
Pressure Washer Parts List ..................................................................................................................................................7
Assembly..............................................................................................................................................................................10
Packing List............................................................................................................................................................... 10
Unpacking................................................................................................................................................................. 10
Attaching Foot Assembly..........................................................................................................................................11
Install Handle. ...........................................................................................................................................................11
Attaching Upper and Lower Gun Hooks.................................................................................................................... 11
Attaching Accessory Hook .........................................................................................................................................11
Attaching Spray Gun.................................................................................................................................................12
Adding Engine Oil and Fuel ....................................................................................................................................... 13
Operation ..............................................................................................................................................................................15
How to Start Pressure Washer..................................................................................................................................15
How to Turn Off Pressure Washer.......................................................................................................................... 16
How to Use Spray Gun..............................................................................................................................................16
Using Spray Nozzle .................................................................................................................................................. 17
How to Apply Detergent...........................................................................................................................................17
Maintenance .........................................................................................................................................................................18
Pre Operation Steps..................................................................................................................................................18
After Each Use.......................................................................................................................................................... 18
Maintenance Schedule..............................................................................................................................................18
Changing Oil.............................................................................................................................................................19
Engine Maintenance .................................................................................................................................................19
How to Store ............................................................................................................................................................20
Troubleshooting...................................................................................................................................................................21
Warranty ...............................................................................................................................................................................22
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This manual contains important information regarding safety, operation, and maintenance.

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INTRODUCTION
Specications TL-PW-336
Pressure - PSI 3300
Flow Rate - (GPM)2.6
Water Temperature (oF/oC) 104/40 Max
Hose Length (ft) 25
Soap Tank Capacity (L) 1.2
Nozzles 0o, 15o, 25o, 40o, Soap
Engine Displacement 212cc
Spark Plug Type F7TC
Fuel Capacity (L) 3.6
Recommended Oil 10W30
Oil Capacity (L) 0.6
On/O Switch Yes

4
SAFETY RULES
Safety Symbols
Indicates a potentially hazardous
situation which could result in
serious injury or death if not avoided.
Indicates a potentially hazardous
situation which could result in
damage to equipment orproperty.
Safety Instructions
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the
Warning!s in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand
and follow all manual instructions and use commonsense.
WARNING!
Do not operate indoors or in a confined space preventing dangerous carbon monoxide gas
from dissipating.
•
•
•
•
Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
WARNING!
Never spray near a power source such as an electrical outlet. Making contact with
a power source could cause an electric shock or burn.
WARNING!
Read and understand this manual in its entirety before operating this pressure washer.
Improper use of this pressure washer could result in serious injury or death.
Slippery surface
Risk of explosion
Risk of electric shock
Hot surface
Eye protection
WARNING!
CAUTION!

5
SAFETY RULES
WARNING!
•
death.
•
on the unit before starting the engine.
•
Never smoke while operating or fueling this unit.
•
•
•
•
•
When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running the fuel cap is under pressure, remove slowly.
To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve
turned to the off position.
WARNING!
Pressure washer can create puddles and slippery surfaces.
•
Never wear sandals, always wear protectivefootwear.
•
Operate pressure washer from a level and stablesurface.
•
Do not operate from a ladder, scaffolding, or uneven surface as recoil from spray gun could cause you tofall.
•
Use both hands to control spray gun to control recoil.
•
Do not over-extend yourself in attempt to reach a little further.
WARNING! Moving parts can catch on clothing, jewelry, and hair.
•
Do not wear loose clothing or gloves.
•
Remove jewelry or anything else that could be caught in moving parts.
•
Tie back or wear protective head covering to contain long hair.
WARNING!
To reduce the risk of injection, injury or possible amputation, never direct water pressure
towards people or pets.
•
The high pressure stream of water produced can cut through skin and underlying tissue. Never squeeze the trigger or
point the spray gun at other people, animals, plants, or fragile objects such as glass, even if the engine is stopped.
•
This unit is not a toy. Keep unit away from children and pets.
•
Do not leave spray gun unattended while unit is running.
•
Make sure the spray gun, nozzle, and accessories are attached correctly.
•
Never attempt to repair high pressure hose, alwaysreplace.
•
Never attempt to repair leaks with sealant, always replace O-ring orseal.
•
Never attempt to connect or disconnect hose from pump or spray gun while system is pressurized.
•
Always release water pressure from unit every time you stop the engine.

6
SAFETY RULES
WARNING!
Only use detergents or soaps that are safe to be used with pressure washers. Chemicals
which are caustic, such as acids or bleach, can result in serious injury, property damage,
damage to pressure washer, or death.
WARNING!
Use indirect vented safety goggles designed for wet conditions to protect eyes from
injury.
•
Spray from this unit has extreme pressure and can ricochet back splashing water or propelling objects towards eyes.
•
Never substitute eye protection with dry conditiongoggles.
WARNING! Only use this unit as it is intended or serious injury or death could result.
•
Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
•
Inspect hoses and connections making sure they are secure before starting engine.
•
Use only recommended accessories to avoid damage to this unit.
•
Never transport or make adjustments to this unit while it is running.
WARNING!
Avoid contacting hot areas of this unit.
•
•
Allow hot components to cool before touching.
WARNING! Never operate this unit if there are any broken or missing parts and only use Pulsar
replacement parts specifically designed for this unit.
•
Improper treatment of pressure washer can damage the unit and shorten it’slife.
•
service center.
•
Never modify this unit in any way or modify governed speed.
WARNING!
Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
•
Always relieve pressure from spray gun before pulling starter cord, including every failed attempt to start engine.
•
To avoid recoil, pull starter cord slowly until resistance is felt, then pullrapidly.
WARNING! Stay alert and use common sense. Do not operate this unit if you are under the influence of
alcohol, drugs, medication or you feel tired.

7
PRESSURE WASHER FEATURES
H - Engine On/Off Switch
I - Oil Fill and Dipstick
J - No Flat Foam Filled Tires
K - Spray Gun
L - Locking Trigger
M - High Pressure Hose Outlet
N - Water Inlet
A - 25’ High Pressure
Hose B - Fuel Tank and
cap
C - Choke
D - Fuel Valve Lever
E - Soap Bottle
F - Handle
G – Pull Cord
J
I
G
F
H

8
ENGINE PARTS ASSEMBLY

ENGINE PARTS LIST
9
NO. Code Part name
1240210 CRANKCASE
293009 BALL BEARING
393507 OIL SEAL
4244302 GOVERNOR ASSEMBLY
5243901 SHAFT,GOVERNOR ARM
696804 WASHER,GOVERNOR ARM SHAFT
7243902 PIN,LOCK
891816 BOLT,DRAIN PLUG
994007 WASHER,DRAIN PLUG
10 240904 DOWEL PIN,CASECOVER
11 241208 PISTON
12 241606 SCRAPER RING SET ,PISTON
13 241503 ROD ASSEMBLY., CONNECTING
14 245503 PIN, PISTON
15 241301 CLIP, PISTON
16 240104 COVER ASSEMBLY, CRANKCASE
17 241401-138 OIL PLUG
18 245601-138 DIPSTICK
19 241011 CYLINDER HEAD
20 241704 VALVE,IN
21 245904 VALVE EXHAUST
22 241806 RETURNER,INTAKE VALVE
23 246001 SPRING,VALVE
24 241801 SEAT, VALVE SPRING,IN
25 241802 SEAT, VALVE SPRING,EX
26 242202 PLATE,PUSH ROD GUIDE
27 91818 ROCKER ARM TIGHTENINIG BOLTS
28 241804 ROTATOR
29 91006 BOLT, STUD
30 91007 BOLT, STUD
31 242816 CARBURETOR ASSEMBLY
32 95405L FUEL LINE
33 94403 CLIP,FUEL LINE
34 244001 GOVERNOR ARM
35 91329 BOLT M6X16
36 90016 NUT M6
37 240346 CRANKSHAFT ASSEMBLY
38 246102 LIFTER,VALVE
39 96041 PACKING,CASECOVER
40 242003 CAMSHAFT ASSEMBLY
41 240905 PIN,DOWEL
42 91347 BOLT M8X30
43 96058 GASKET,CYLINDER HEAD
44 91359 BOLT M8X60
45 97108 SPARK PULG
46 241901 ROD,PUSH
47 240502 SHROUD
48 91325 BOLT M6X12
49 96045 PACKING,HEADCOVER
50 241111 COVER COMP,CYLINDER HEAD
51 245702 WIND SHIEL COMP.
52 91330 BOLT M6X20
53 240401 FLYWHEEL ASSEMBLY
54 244601 FAN,RECOIL STARTER
55 314502 PULLEY,STARTER
56 90003 NUT
57 97514 IGNITION COIL ASSY
58 91331 BOLT M6X25
59 96047 PACKING,INTAKE
60 242301 INSULATOR,CARBURETOR
61 96051 PACKING,CARBURETOR
62 94229 SPACER,CARBURETOR
63 242701 ROD,GOVERNOR
64 244208 SPRING,THROTTL RETURN
65 244702-086 RECOIL STARTER ASSEMBLY
66 245217-053 SWITCH ASSEMBLY
67 244406 SHROUD ASSY,UPPER
68 242937 AIR CLEANER ASSEMBLY
69 244103 SPRING,GOVERNOR
70 242101 ROCKER ARM
71 96054 PACKING,EXHAUST
72 243737 MUFFLER COMP
73 90011 NUT M8
74 94206 SPRING WASHER Φ8
75 243126L-010 FUEL TANK
76 519201 THE CAP
77 95603 TUBE, BREATHER
78 91333 BOLT M6X28
79 599601 CLIP,WIRE HARNESS
80 240801 Q TYPE LINE CARD
81 245102 OIL SENSOR
82 245104 OIL PROTECTOR
83 245405 MANUAL CHOKE ASSEMBLY
84 94408 CLIP,FUEL LINE Ф10
85 95303 CONNECTING PIPE
86 503034 CLIP,FUEL LINE φ9.5*0.8
87 95903 BUMPER, BREATHER PIPE
88 94404 CLIP,FUEL LINE
89 243801L CARBON TANK COMPONENTS
90 95003 THE CARBON TANK IS CONNECTED
WITH THE AIR FILTER PIPE
NO. Code Part name

8
PRESSURE WASHER PARTS ASSEMBLY

PRESSURE WASHER PARTS LIST
9
NO. Code Part name
1120021210070 ENGINE DH212
291337 BOLT M6*40
3814011-086 SOAP TANK CAP
4814015 SOAP TANK
5815001-206 THE CHASSIS BASE
690039 NUT M8
7813008 MATS
891860 BOLT M6*45
994220 FLAT WASHER φ6
10 814016 LOWER BUTT
11 90023 NUT M6
12 812036-053 WHEEL (WGEN3600)
13 816073 AXLE
14 548302 HAIR PIN
15 91329 BOLT M6*16
16 813003 SHOCK-ABSORBING PAD
17 210801 Q-SHAPE CABLE CLIP
18 90018 NUT M8
19 816006 PLAY BUTTON
20 815470-206 THE FRAME RAILS
21 814154 UPPER BUTT
22 814001 PLASTIC EXPANSION SCREW
23 90024 NUT M6
24 94221 FLAT WASHER 6× 12
25 91811 BOLT M6*50
26 92108 SCREW ST4.8*16
27 814058 HIGH PRESSURE PIPE HOOK
28 813005-052 GAUNTLETS
29 814135-086 PANEL
30 813001 NOZZLE SET
31 810443 THE WATER PUMP ASSEMBLY
32 91345 BOLT M8*20
33 246503 THE CRANKSHAFT FLAT KEY
34 811002 LIQUID SUCTION HOSE
35 817110 SPRAY ROD COMPONENTS
36 817117-219 SPRAY GUN
37 816010 NEEDLE
38 811004 NEEDLE SHEATH
39 811557 HIGH PRESSURE PIPE
40 817008 THE NOZZLE
41 817009 THE NOZZLE
42 817010 THE NOZZLE
43 817011 THE NOZZLE
44 817085 THE NOZZLE
45 817001 OIL BOTTLE ASSEMBLY

10
ASSEMBLY
Packing List
•
Pressure washer
•
Quick start guide
•
Operator’s manual
•
Spray gun
•
Extension wand with quick-connect fitting
•
High pressure hose
•
Spray nozzles (5) - 0° ,15°, 25° , 40° and soap
nozzle
•
Spray gun hook (upper)
•
Foot (1)
•
4-Cycle engine oil (SAE10W30)
•
Nozzle cleaner
Unpacking
1. Remove the high pressure hose from box.
2. After the high pressure hose has been removed, carefully open product by cutting down the sides of the box.
3. Remove the product, parts, and all accessories. Make sure all items listed on the packing list are included and not
damaged.
WARNING!
Do not operate this pressure washer if any of the parts are damaged or missing until the
part is replaced. Using this product with damaged or missing parts can cause damage to
the machine or result in serious injury or death.
WARNING!
Do not attempt to assemble or operate this pressure washer until you have readand
understood this entire manual. If you have any problems assembling or operating this unit

11
ASSEMBLY
Attaching Foot Assembly (See fig 1)
•
Parts needed - 1 foot, 1 M8 lock nuts.
•
Raise or tilt pressure washer so you can line up foot with the hole located at the centre of theframe.
•
Align the rubber foot with the hole in the frame where the foot is to be located. Attach foot by inserting the bolt from the
bottom up and install the acorn nut. Wrench tighten until there is a slight crush on the frame tube. (Do not over tighten)
Install Handle (See fig 2)
•
Install upper frame (handle) onto the lower frame by sliding the handle over the two upright tubes on the lower frame
and pressing down firmly until the handle is seated and the two detent pins snap in place.
Attaching Upper and Lower Gun Hooks (See fig 3)
•
Align the hose hook hole on the handle, then fasten the hose hook using four screw(ST4.8).
FIG 3
FIG 2FIG 1

12
ASSEMBLY
Attaching the Spray Gun (See fig 4 & 5)
•
Screw the spray wand and the trigger handle together until they are secure.
•
nut on by turning clockwise until it is hand tight.
FIG 4 FIG 5
HiHigh Altitude Operation
At high altitude, the standard carburetor air/fuel mixture will be too rich. Performance will decrease, and fuel consumption
will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs
from that at which this engine was certified, for extended periods of time, may increase emissions. High altitude
performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes
above 5,000 feet (1,500 meters), have your dealer perform this carburetor modification. This engine, when operated at
high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful
life. Even with carburetor modification, engine horsepower will decrease about 3.5% for each 1,000-foot (300-meter)
increase in altitude. The effect of altitude on horsepower will be greater than this if no carburetor modification is made.

13
ASSEMBLY
Adding / Checking Engine Oil (See fig 6)
•
Place pressure washer on a level surface.
•
•
Carefully add between 520 ml (17.6 oz) of 4-Cycle engine oil (SAE10W30) to empty reservoir until oil reaches
•
Be sure to replace both dipsticks before attempting to start theengine.
•
To check oil, set pressure washer on a level surface, wipe dipstick clean, then reinsert dipstick without re-threading.
Adding Fuel (See fig 7)
•
Set pressure washer on a clean and level surface in an area that is well ventilated.
•
Remove fuel cap.
•
Insert a funnel into the fuel tank and carefully pour gasoline into the tank until fuel level reaches 1 1/2 inches below the
top of the neck.
CAUTION!
CAUTION!
FIG 6
10W30 OIL
FIG 7
Gasoline
Unleaded

14
ASSEMBLY
Connecting Garden Hose to Pressure Washer (See fig 8)
•
•
Inspect inlet screen and remove any debris.
•
Connect hose to water inlet and tighten by hand. There must be a minimum of 10 feet of unrestricted hose between
pressure washer and faucet or shut off valve.
•
Turn on water.
•
Purge the system’s pump of air by releasing the safety and squeezing the trigger of the spray gun.
Connect High Pressure Hose to Pump (See Fig 9)
•
Attach end of high pressure hose to the high pressure outlet on pump.
•
Follow the same procedure with opposite end to attach high pressure hose to spray wand.
FIG 9
CAUTION!
Do not run pump without connecting to the water supply and turning water on. Failureto
do so could damage the pressure washer. Failure to follow these instructions will void
product warranty.
FIG 8

OPERATION
15
Pre-Operation Check List
•
Read and understand this operator manual in its entirety before operating pressure washer.
•
Check oil level and add oil to the proper level if low.
•
Check fuel level and add fuel if needed.
•
Check connections of handle and all hoses to make sure they are secure.
•
Check all hoses for kinks and damage.
•
Check flow of water supply and make sure it is adequate (40 - 80PSI).
Starting Pressure Washer (See Fig 10-11)
•
Place pressure washer on a level surface.
•
Turn on water.
•
Purge the system’s pump of air by releasing the safety and squeezing the trigger of the spray gun.
•
Attach wand/lance to spray gun.
•
Turn fuel valve to the ON position.
•
Slide the choke lever to the “Choke” position.
•
Turn the engine OFF/ON switch to the “ON” position.
•
Holding the machine with your hand, pull the recoil handle (starter cord) slowly until resistance is felt, then pull rapidly.
Squeeze the Gun trigger and release the pressure after every failed attempt to start the pressure washer (This will
reduce the back pressure).
•
Let engine run for several seconds and then gradually slide the choke lever to the RUN position as the engine warms
up until the choke is fully slid to the RUN position.
CAUTION!
Do not run pressure washer with a damaged hose. Do not run pressure washer without
result. FAILURE TO FOLLOW THESE INSTRUCTIONS WILL VOID PRODUCT WARRANTY.
WARNING!
from dissipating.
•
Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
•
•
•
When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
FIG 10 FIG 11
CHOCK RUN
CHOCK
RUN
OFF ON
ON
OFF

OPERATION
16
Stopping Pressure Washer (See Fig 12)
•
Turn the on/stop switch to the OFF position.
•
Turn the fuel valve to the OFF position.
•
Turn off water and squeeze the trigger handle to release all water pressure.
FIG 12
Using the Spray Gun (See Fig 13 - 14)
•
Flip the lock tab behind the trigger up or down until it clicks to apply or remove the safety. Pull back on the trigger to
begin operating pressurewasher.
•
FIG 13 FIG 14
WARNING!
Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
•
Always relieve pressure from spray gun before pulling starter cord, including every failed attempt to start engine.
•
To avoid recoil, pull starter cord slowly until resistance is felt, then pullrapidly.
LOCK OUT
SLOT
TRIGGER
ON
OFF

OPERATION
17
Using Spray Nozzle (See fig 15)
•To connect or disconnect spray tip, pull back on the quick-connect collar. Insert or remove spray tip then release collar.
•When spray tip is connected, pull on the spray tip to make sure it is secured.
•For general cleaning use the 40° spray tip. This option is for cement walkways.
•For stripping, spot cleaning, blasting, and hard to reach areas use the 15° spray tip. This option is for removing paint,
rust, mildew, marine growth off boats, or grease stains. This option can be used for reaching second story surfaces, or
for the removal of paint, rust, oil stains, tar, gum, and other stubborn substances. Use extreme caution when using this
nozzle.
•For applying pressure washer safe detergent, use the black soap nozzle.
FIG 15
SPRAY
WAND
NOZZLE
“CLICK”
Applying Detergent
•Rinse surface with cool water before applying cleaner.
•Prepare detergent as required by job. For best results follow detergent directions as supplied from manufacturer.
•Remove cap from detergent container and fill.
•Spray detergent on surface. For best results use long, even, and overlapping strokes. Allow detergent to set for about
3 minutes before rinsing, but do not allow detergent to dry on surface or it may cause streaking or cause damage to the
surface. Use good judgment.
•a bucket of clean water to remove detergent.
Only use detergents or soaps that are safe to be used with pressure washers. Chemicals
which are caustic, such as acids or bleach, can result in serious injury, property damage,
or death.
WARNING!
Rinsing with the Pressure Washer
•
•
Test a small area first to avoid surface damage.
Rinse from top to bottom using long, overlapping strokes.
Moving the Pressure Washer
•Turn the pressure washer off.
•Tilt unit towards you until it is balanced on its wheels.
•Roll machine to desired location.

18
MAINTENANCE
Regular maintenance will extend the life of this pressure washer and improve its performance. The warranty does not
cover items that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must
maintain the pressure washer as instructed in this manual, including proper storage.
Pre-operation Steps
Before starting the engine, perform the following pre-operation steps:
•
Check the level of the engine oil and the fuel tank level
•
•
Remove any debris that has collected on the pressurewasher.
•
Check water inlet screen for damage. Clean inlet screen if it is clogged.
•
Check high pressure hose for damage.
•
Briefly run garden hose to flush out any debris or insects.
•
Inspect the work area for hazards.
Remove Debris
•
•
Use a damp cloth to wipe exterior surfaces. If dirt is caked on, use a soft bristle brush.
After Each Use
Follow the following procedure after each use:
•
Shut off engine and turn off water supply. Release water pressure by pointing spray gun in a safe direction and
squeezing the trigger.
•
Disconnect high pressure hose, spray gun, and nozzle. Drain water from items and use a rag to wipe down the outside
of the hose and spray gun.
•
Empty the water from the pump by pulling the recoil starter 6 times.
•
Store unit in a clean and dry area.
•
Use of a pressure washer pump conditioner is recommended, follow the instructions provided by the manufacturer of
the pump conditioner.
Maintenance Schedule
After First 5 Hours
Change Engine Oil
After Each Use
Check and Clean Water Inlet screen
Check High Pressure Hose
Check and Clean Detergent Siphoning Tube
Check Spray Gun for Leaks
Clean Debris
Check Engine Oil Level before starting
Annually (20 hr Use)
Change Engine Oil (Service more often under dirty or dustyconditions)
Annually (50 hr Use)
Check and Clean Air Filter
Annually (100 hr Use)
Service or Replace Spark Plug
WARNING!
Before inspecting or servicing this machine, make sure the engine is off and no parts are
moving. Disconnect the spark plug wire and move it away from the spark plug.
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