BIMG Metvisa CFGP04 Operating and maintenance manual

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CONGRATULATIONS,
You have just purchased a BIMG-BRASIL device. A product of the highest quality, safety
and efficiency.
Founded in 1989, BIMG-BRASIL is a respected company as one of the best and most
complete companies in the field of gastronomy equipment manufacturing.
Constant innovation and improvement of its products, using top-of-the-line raw materials,
ensure superior products consumed in Brazil and in more than 25 countries worldwide.
THE RELIABILITY AND CERTAINTY OF A GOOD PRODUCT ARE IN THE NAME
IMPORTANT:
PRODUCT FOR PROFESSIONAL USE. DO NOT USE BEFORE READING THE MANUAL
CAREFULLY.
IN CASE OF QUESTIONS, PLEASE CONTACT US:
BIMG-BRASIL Indústria de Máquinas para Gastronomia Ltda.
CNPJ 11.193.347/0001-14 - CREA 131726-3
Rod. Antônio Heil –KM 23 Nº 5825 –Bairro: Limoeiro –ZIP CODE 88352-502 - Brusque –SC –
Brazil
Phone/fax. [phone] - Website: www.metvisa.com.br
E-mail: [email protected] - v[email protected]

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TABLE OF CONTENTS
1.
Safety Information................................................................................................. 4
1.1
General recommendations.............................................................................................. 4
1.2
Mechanical Safety ......................................................................................................... 5
2.
Technical Characteristics..................................................................................... 6
2.1
Main Components.......................................................................................................... 6
2.2
Technical Data............................................................................................................... 7
2.3
Supply and Disposal of Equipment Packaging ............................................................. 7
3.
Installation............................................................................................................. 8
3.1
Equipment Layout ........................................................................................................ 8
3.2
Installation of LPG Gas - Recommendations and Care...............................................10
3.3
Safety Measures and User Instruction ....................................................................... 11
4.
Equipment Use.................................................................................................. 11
4.1
Utility........................................................................................................................... 11
4.2
Commands................................................................................................................. 11
4.3
Operating Procedures................................................................................................ 12
5.
Cleaning and Maintenance................................................................................. 15
5.1
Cleaning Procedures and Products Used .................................................................. 15
5.2
Maintenance and Procedures in Case of Breakdowns .............................................. 16
5.3
Prolonged Interruption in Use of Equipment .............................................................. 17
6.
Analysis and Troubleshooting .......................................................................... 17
6.1
Problems, possible causes and solutions .................................................................. 17
7.
Annexes.............................................................................................................. 19
Blown up Design ............................................... .................................................. .... 18
Blown up Design ........................................................................................................ 19
List of Replacement Parts........................................................................................... 21
Warranty Term (for Brazilian market) .................................................................. 24
ATTENTION!
The characteristics, pictures and figures presented in this manual should be considered for
information. BIMG BRASIL reserves the right to make such modifications as may be deemed
necessary without prior notice.

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1. Safety Information
1.1 General Warnings
• Cautions / precautions must be observed when installing, using, maintaining and discontinuing use
of this equipment;
• Before carrying out any operation (assembly, use (use), maintenance and reuse after prolonged use
of the equipment), read the manual carefully;
• The equipment must be used by trained personnel familiar with the use and safety regulations
described in this manual;
This equipment is not intended for use by persons (including children) with reduced physical, sensory
or mental capacities, or people with lack of experience and knowledge, unless they have received
instructions regarding the use of the equipment or are under the supervision of a person responsible
for their safety.
• It is recommended that children be supervised to ensure that they are not playing with the
equipment;
• In case of alternation of the personnel that will work with the equipment, the new operator must be
educated about the standards and the operation of the same one;
• The operator must use the Adequate PPE's (equipment for individual safety). For example: suitable
gloves protecting the hands from burns by heating the plate;
• The operator must always be aware of situations that can cause a risk of accidents and avoid them.
For example: switch on the gas regulator knob without lighting the burner, spreading the gas in the
environment causing intoxication, fire and Blown up hazards;

• After reading and clarifying all doubts, this manual should be carefully stored in a place of easy
access, known to all persons who will operate the equipment and made available to the people who
perform maintenance, for possible consultations When in doubt, consult the manual. Do not operate
the equipment in any way with doubts;
• In the installation, it is essential to make this manual available to the professionals who will do the
same;
• Do not install the equipment near flammable materials;
• Before starting cleaning and any maintenance, it is imperative that the equipment has the burners
switched off, the gas pressure regulator closed and the plate at room temperature;
• Periodically check the condition of the hose and the entire gas installation part as well as the inside
and outside of the equipment (burners, grease trap, gas regulator knobs, etc.).
ATTENTION!
Do not perform repairs on your own. Refer servicing to qualified service personnel. Use only
original parts in your equipment.

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1.2 Mechanical Safety
• Before operating the equipment, make sure that the gas installation is free of leaks and that the
grease trap is properly engaged, preventing oil from falling on the burners and igniting.
• Insert only specific products onto the heating plate and never put your hands or products flammable
near or directly on the heated plate.
• When cleaning the equipment, take extreme care. Turn off the burners and close the gas pressure
regulator (gas valve). Then wait for the entire plate to cool. Never place your hands or cleaning
products on the heated plate. For further information on cleaning the equipment, follow the
instructions in item 5 of this manual.
The equipment described in this manual complies with the mechanical risk regulation. Safety
is obtained with:
1. Secured case,preventing inappropriate access to internal parts, such as a set of burners.
2. Grease trap, preventing oil and fry residue from falling on the burners.
3. Burner Drawer that facilitates and assures the user, ignites and visualizes that all burners
have ignited, avoiding gas leakage.
4. Presser (optional accessory), where the operator can safely press the food, because it does
not allow to splash fat and have hand access to the food during the process.
5. Burner Protection reduces heat on the front of the machine. Avoiding overheating of the Gas
Regulator knobs.
To view the parts described above, refer to the image in item 2.1 (Main Components - pg. 6)
of this manual

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ATTENTION!
Whenever any item regarding the safety of the equipment (such as cleaning or maintenance)
is removed, reset it and confirm that it is performing its function correctly.
2. Technical Features
2.1 Main Components
For the equipment described in this manual, safety in use, cleaning, maintenance and
maximum hygiene are guaranteed by the design and special design of all parts and also by using
stainless steel and other materials suitable for contact with the food.
The equipment was built with the following characteristics:
• Steel heating plate with ideal thickness to retain the heat longer during frying;
• Case made of 430 stainless steel, which has a higher corrosion resistance than other steels. It is a
material resistant to the attack of several corrosive agents;
• Burner Drawer, where the Front Protection is made of 430 stainless steel, leaving the equipment
with a modern design and facilitating the cleaning, besides giving a longer life to the equipment.
Burners and burner protection are produced in zinc-plated steel, an excellent corrosion protection that
gives greater durability to the part.
• Grease trap with steel structure and front part in 430 stainless steel ;
• Presser (optional accessory) with steel structure, which conducts heat quickly, and finishing in 430
stainless steel, which maintains a modern aesthetic of the equipment, besides possessing properties
that increase the life of the part.
The following are the main components of the equipment:
Note: For exploded design
with spare parts list, see the
attachments (pg. 20 to 24).

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2.2 Technical Data
Model
Nominal Measures
LengthxHt.xDepth
(mm)
Net weight
(aprox.)
(kg)
Number of
burners
(unit)
Gas Consumption
by Burner (kg/h)
Maximum Gas
Consumption
(kg/h)
CFG04
610X255X575
15.0
01
0.265
0.265
CFGP04
610X880X635 *
21.0
01
0.265
0.265
CFG06
610X255X575
24.0
02
0.265
0.530
CFGP06
610X880X635 *
30.0
02
0.265
0.530
CFGL06
610X255X575
17.6
02
0.265
0.530
CFGPL06
610X880X635 *
23.6
02
0.265
0.530
CFG08
810x255x575
32.0
03
0.265
0.795
CFGP08
810x880x635 *
38.0
03
0.265
0.795
CFGL08
810x255x575
24.0
03
0.265
0.795
CFGPL08
810x880x635 *
30.0
03
0.265
0.795
CFG10
1010x255x575
40.0
04
0.265
1.060
CFGP10
1010x880x635 *
46.0
04
0.265
1.060
CFGL10
1010x255x575
30.0
04
0.265
1.060
CFGPL10
1010x880x635 *
36.0
04
0.265
1.060
CFG12
1210x255x575
48.0
05
0.265
1.325
CFGP12
1210x880x635 *
54.0
05
0.265
1.325
CFG14
1410X255X575
56.0
05
0.265
1.325
CFGP14
1410X880X635 *
62.0
05
0.265
1.325
* Frying plates with presser:height measurement indicated with presser raised and bottom with presser lowered.
ATTENTION!
Characteristics such as: model, serial number and voltage of the equipment are provided on
the label (figure below).
2.3 Supply and Disposal of Equipment Packaging
The equipment is packed with wood or cardboard to ensure its perfect integrity during
transport and is accompanied by the following documents:
• Instruction Manual for Installation, Use, Maintenance and Safety;
• Warranty Term (for Brazilian market).

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IMPORTANT
The packaging components (cardboard, wood, foam, strips, etc.) are products that can be
assimilated to municipal solid waste and can be disposed of without difficulty. If the
equipment is installed in countries with different standards, dispose of the packaging in
accordance with current regulations. Dispose of the product correctly to help protect the
environment. For more information on recycling, contact your local authorities, waste
disposal service or the shop where you purchased the product.
3. Installation
3.1 Equipment Layout
• In the installation, it is essential to make this manual available to the professionals who will
do the same.
To facilitate transport, the models with pressers are packed the same as the disassembled.
The attachment of the presser parts should be done with the screws and nuts that accompany the
equipment.
The following are the assembly positions and description of the presser parts (CFGP and
CFGPL models):

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To ensure correct operation and safety, the machine must be positioned in an airy
environment and on a sufficiently wide, level, dry and stable support surface, away from heat sources
and water taps, and at a medium height of 80 cm. Install your equipment by leaving a distance of at
least 20 cm around it and 1 m in height, so that it has enough space for inspection, maintenance,
cleaning, use and connection of the gas supply hose.
* The minimum height measurement of 1 m was determined considering the area that the presser
occupies when being lifted.
ATTENTION!
This equipment uses LPG (liquefied petroleum gas) for heating purposes, and can not be
installed indoors where there is no air renewal, as this gas is highly toxic.
Keep the gas canister at least 1.5 m away from electrical outlets, circuit breakers, switches, or
any spark or flame equipment where they may come into contact with LPG gas, causing
serious injury to the operator .
Do not install near flammable materials or products.
ATTENTION!
The installation and the place where the equipment will be disposed must comply with the
Standards for the Prevention of Risks at Work and Safety at Work in Machinery and
Equipment (Regulatory standard NR-12).
The manufacturer shall not be liable for any direct or indirect damages caused by non-
compliance with these standards and other instructions presented in this manual.

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3.2 Installation of LPG Gas - Recommendations and Care
Verify that the location where the equipment will be installed is aired and in accordance with
the Regulations for the Prevention of Risks at Work and Safety at Work in Machinery and Equipment
(Regulatory standard NR-12 for Brazil or according to the regulatory standard in force in your
country), and periodic inspections by a technician are recommended to ensure that its components
are in good condition.
ATTENTION!
The arrangement of the equipment should be in an airy place, but without airflow, thus
avoiding the thus preventing the flames from being burned out, causing gas leakage.
The gas installation should be carried out by a qualified technician for this function and
observing the safety regulations.
The equipment must be installed with the following recommendations and items described
below, BUT NOT PROVIDED WITH THE EQUIPMENT:
• Gas canister - 02 cylinders with a minimum mass of 13 kg (code P13) of LPG (liquefied petroleum
gas) will be required for this equipment. The cylinder shall conform to standard ABNT 8460. Check
the product warranty seal. If you have violated, do not install.
• Pressure Regulator or Gas Valve - use only low pressure regulator (2.8Kpa) and with certification,
inscription in relief NBR 8473. When installing the regulator, turn the boiler to the right until it locks
firmly. Never use tools to perform this operation.
• Hose - The model with INMETRO certification includes NBR 8613 recording, made of transparent
PVC plastic with a yellow stripe. The BIMG fry plates are made with a connection for ½ "hoses. The
hose must not cross or be embedded in walls, and should not make any kind of seam (welding or
gluing). Secure ends only with proper clamps. Never use wires or tapes. Always check the life of the
hose.
IMPORTANT
In addition to the instructions in this manual, it is also recommended to follow the
manufacturers instructions for gas cylinders, pressure regulators (gas valves) and gas
hoses, as these items do not accompany the equipment.
ATTENTION!
Replace the pressure regulator every 5 years or when it is defective.
Always use the gas cylinder in an upright position. Never turn, throw or tilt the cylinder, as
the gas may flow in the liquid phase, canceling the function of the pressure regulator, which
can cause serious accidents.
Never install the can next to heated surfaces, and keep the gas conductive hose shielded
from heat to avoid melting resulting in a fire or other accidents.

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ATTENTION!
This equipment operates with LOW PRESSURE GAS. If your mains supply is high pressure,
arrange a low pressure outlet valve with a technician. If the equipment is turned on at high
pressure the components will be damaged, as well as generating risks to the operator.
After installation and for your safety, check for gas leaks using soap suds only. If there is a
leak, have the technician repeat the installation.
If leakage persists, move the canister to a well-ventilated area and notify the dealer or
distributor of the canister.
IMPORTANT
The manufacturer is not responsible for any direct or indirect damages caused by non-
compliance with the standards and instructions presented.
3.3 Safety Measures and User Instruction
The professional that makes the sale of the equipment should instruct the user about the
correct operation of the equipment and should give you this instruction manual.
The user must be informed of the necessary safety measures and must respect them as well
as all the measures described in this manual.
Your equipment has mechanical protection (see item 1.2 Mechanical Safety). Removal or
tampering with these safety components can cause serious risks to the operator's upper limbs.
4. Use of Equipment
4.1 Utility
This equipment is exclusively for frying different foods, on frying plate with oil or edible fat.
4.2 Commands
The equipment consists of gas regulating knobs (fire level) on the front part. Check the
adjustment positions in the following image:

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4.3 - Operating Procedures
Before operating the equipment, make the perfect cleaning, especially in the heating plate
and presser that will come in contact with the food. The equipment is provided with a protective layer
on these parts, which should be removed with ethyl alcohol. Clean the equipment with the burners off,
the gas pressure regulator (gas valve) closed and the plate at room temperature. Follow the cleaning
instructions in item 5 of this manual (below).
After this initial care, make sure that the gas hose connections are properly secured and that
there are no leaks.
• Operation: The equipment can only be operated after checking the correct arrangement of the
equipment, instructed on page 8, after following the care and recommendations of the gas installation,
according to the instructions in item 3.2 (pg. 10) and after removal of the protective layer on the
heating plate and the presser.
Check the following operating instructions:
1. The ignition of the equipment is manual. Open the gas pressure regulator (gas valve);
2. If your equipment has a presser as an accessory, raise it before opening the burner drawer;
3. Slightly and carefully open the burner drawer;
4. Press the gas regulator knob and turn the on position;
5. For correct and safe firing, use an automatic type igniter. With the lighter in your hands, push
the tip up to 1 or 2 cm from the burner for ignition;
IMPORTANT
The automatic igniter does not accompany the equipment, so always check the instructions
for use on the package, which may vary by brand and model.

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6. Repeat the procedure for lighting each burner;
7. Adjust the level of the fire on the gas regulator knob and observe the quality of the flame. The
ideal flame should be in blue color. Follow the instructions below to adjust the flame:
• Each burner tube has a flame regulator, where it is pre-set at the factory. To regulate the
ideal flame of each burner, check that the burners are off and pull out the burner drawer. At
the bottom of the drawer is an opening that gives access to the clamp. Loosen the clamp bolt
(with a suitable tool) and slide it into the burner tube, releasing the air inlet more or less.
8. After all the burners are lit, close the drawer carefully so that the presser does not come down
suddenly;

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ATTENTION!
After opening the gas valve, light the burners quickly as the gas is already spreading in the
air.
Light one burner at a time, and how many are needed to perform the required operation.
Make sure the burners are fully lit.
In case of failure to ignite and a smell of gas in the environment, do not ignite.
Wait a few minutes for the air to renew in the environment, and then repeat the firing
process.
9. Grease the surface of the plate with edible oil or fat;
10. Put the food on the plate that will be fried;
11. With the aid of a spatula, turn the food until you get the desired frying;
12. After removing the food, remove excess oil, fat and fry residue by scraping with the spatula
toward the grease trap;
ATTENTION!
Always keep the grease trap attached to the plate and empty it constantly so that excess
grease is prevented from overflowing and fat leaking into the burners, causing fire or other
accidents.

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13. After work is finished, turn off the burners by rotating the gas regulator knob in the off position.
Close the gas regulator (gas valve).
14. Wait for the heating plate to reach room temperature before cleaning your equipment.
ATTENTION!
After completing the work step and turning off the burners, close the gas pressure regulator
(valve), because if it happens to be open, the pressure exerted on the hose may damage or
break and it may cause a fire or other accidents.
ATTENTION!
Hot vapors and overheated oil or fat spatter may be expelled during operation. Always use
PPE's ( IndividualPersonal Protective Equipment).
IMPORTANT
Do not start the frying process if there was food residue on the heating plate, this can lead to
contamination with bacteria.
5. Cleaning and Maintenance
5.1 Cleaning Procedures and Products Used
Your equipment is built with first-line materials, so use it correctly and you will get great
satisfaction. Keep your equipment always clean and well taken care of, as this will make it have a
much longer shelf life.
A daily cleaning of the equipment should be carried out in order to obtain a good functioning,
greater durability and avoiding the accumulation of bacteria that may cause contamination in the food.
For protection of the heating plate and the presser, the equipment is provided with a protective
layer on the surface of the plates. At first cleaning, before use, use only a cloth with ethyl alcohol.
ATTENTION!
Before performing maintenance or cleaning, make sure that the equipment has the burners
switched off, the gas pressure regulator (valve) closed and the plate at room temperature;
ATTENTION!
Do not use water jet to clean the equipment.

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IMPORTANT
This equipment is not intended to be fully immersed in water for cleaning.
Follow the instructions below to know the parts that can be immersed and what special care
is taken with the other parts.
The detachable part (only the grease trap) must be removed from the equipment and washed
with water and soap or neutral detergent. Clean the corners thoroughly, eliminating residue from the
frying.
Although it is movable, the burner drawer can not be immersed in water and never use water
jets for cleaning, as this will damage the burners.
In cleaning the burner and case drawer, thin in warm soapy water, neutral detergent, or
ammonia based remover and apply with a soft cloth. With a cloth moistened with water, rinse and
then wipe the parts with a dry cloth.
Never use abrasive products (sandpaper, brushes or steel wool) on any stainless steel
surface, as it will damage the parts.
After the frying process and the removal of frying residues with a spatula, use soap or neutral
detergent and a sponge to clean the plate.
ATTENTION!
It is extremely important that the products used in cleaning ensure maximum cleanliness
and are not toxic.
5.2 Maintenance and Behavior in Case of Breakdowns
The operator must be instructed to perform routine inspections, making minor adjustments,
cleaning and observing signs of breaches that may occur. Examples include: checking for unusual
noises indicating gas leaks; burners that do not light; non-execution by the equipment to the service to
which it is proposed; among others. Actions such as these are essential to ensure a longer equipment
life.
ATTENTION!
When maintenance is made (even if small adjustments), always check if the equipment is with
the burners switched off, the pressure regulator (valve) of the closed gas and the plate at room
temperature;
It is recommended to carry out preventive maintenance every 6 months, checking and
adjusting clearances, cleaning internal parts, etc. When detecting broken or weakened parts, replace
with original parts.
By performing preventive maintenance, you eliminate the inconvenience of getting the
equipment stopped when you need it most, reducing the cost of maintenance and reducing the risk of
accidents.

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Follow the equipment maintenance and regulation recommendations:
• Replace pressure regulator (valve) every 5 years or when defective;
• Check the gas hose life and follow other instructions as recommended by the manufacturer;
• After closing the frying process, keep the gas pressure regulator (valve) closed, avoiding pressure
on the hose;
• The gas outlet holes in the burners must always be unobstructed. In case of clogging, use a needle
to clean the nozzles;
The ideal flame should be blue. Each burner tube has a flame regulator, follow the adjustment
instructions in item 4.3 (operating procedures - pg. 12);
ATTENTION!
Preventive maintenance requires a trained professional.
Whenever any item regarding the safety of the equipment (such as cleaning or maintenance) is
removed, reset it and confirm that it is performing its function correctly.
When you experience any malfunction or non-compliance, refer your equipment to the
nearest service center. See technical assistance on our website: www.metvisa.com.br
5.3 Prolonged Interruption in Use of Equipment
When the equipment has to be left standing for an extended period of time, turn off the
burners, close the gas regulator (valve) and perform a thorough cleaning, including the various
accessories. It is advisable to protect all parts of the equipment with white vasoline or with suitable
commercially available products. You should also protect the equipment from dust by covering it with
a nylon or other material.
6. Analysis and Troubleshooting
6.1 Problems, possible causes and solutions
Products with BIMG quality are designed with materials and components that guarantee
longer life to your equipment. However, due to natural wear, improper use or lack of maintenance, the
equipment may have irregularities in its operation.
In the following table, you can check possible causes and solutions:

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PROBLEMS
POSSIBLE CAUSES
SOLUTIONS
Burners do not light
Lack of gas.
Evaluate if there is gas in the cylinder, if the gas
cylinder valve is open, if the gas hose is connected
and the gas regulator is open.
Broken valve.
Contact or refer the equipment to the Authorized
Service Center.
Clogged burner.
Unclog burner holes using a cleaning needle in the
stove nozzles, if it does not solve, send the
equipment to the nearest authorized dealer or
contact the factory.
Gas leakage.
See below for possible causes and solutions for gas
leakage (pg. 18).
Yellow flame, equipment
generating soot
Problem in mixing gas with
oxygen.
Each burner tube has a flame regulator, follow the
adjustment instructions in item 4.3 (operating
procedures - pg. 12);
Gas leakage.
Valve burst, loose or broken.
Send the machine to the nearest authorized service
station or contact the factory, as there are risks of
accidents.
injector nozzle valve out of
position.
Send the machine to the nearest authorized service
station or contact the factory, as there are risks of
accidents.
Defective gas canister.
Check for leaking gas using soap suds only. If there
is a leak, have the technician repeat the installation.
If leakage persists, move the canister to a well-
ventilated area and notify the dealer or distributor of
the canister.
Gas cylinder installed
horizontally.
Install the canister upright. Never turn, throw or tilt
the cylinder, as the gas may flow in the liquid phase,
canceling the function of the pressure regulator,
which can cause serious accidents.
Difficulty adjusting the
flame
Burst, loose or broken valve
Send the machine to the nearest authorized service
station or contact the factory, as there are risks of
accidents.
Gas regulator knob, broken or
worn.
To replace the regulator knob contact the factory or
refer servicing to the Authorized Service Center.
Lack of gas during
operation
Lack of gas.
Evaluate if there is gas in the cylinder, if the gas
cylinder valve is open, if the gas hose is connected
and the gas regulator is open.
Valve broken by collision.
Send the machine to the nearest authorized service
station or contact the factory, as there are risks of
accidents.
For more information and clarification, contact your nearest Authorized Service Center. See
technical assistance on our website: www.metvisa.com.br

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7. ANNEXES
Blown up Design

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Blown up Design