Binks AX160L User manual

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AX160L AIR MOTOR ASSEMBLIES
SPECIFICATIONS
AX160L-5 AX160L-6 AX160L-7 AX160L-8
Maximum air inlet pressure: 5 bar [72.5 psi] 6 bar [87 psi] 7 bar [101.5 psi] 8 bar [116 psi]
Maximum recommended continuous
cycle rate: 20 cycles/min [40 strokes]
Maximum recommended
intermittent cycle rate: 30 cycles/min [60 strokes]
Air inlet connection: 3/8" BSPP / NPS (female)
Nominal pump stroke: 127 mm [5 in]
Maximum operating temperature: 71°C [160°F]
Weight: 9 Kg [20 Lb]
65
67
69
71
73
75
77
79
81
83
85
0
5
10
15
20
25
30
35
10 20 30
SOUND PRESSURE (dB(A))
AIR FLOW L/min [SCFM]
CYCLES / MIN
AX160L AIR MOTOR
Air flow & Sound Pressure Level
2.8 BAR [40 PSI] AIR FLOW 5.5 BAR [80 PSI] AIR FLOW 6.9 BAR [100 PSI] AIR FLOW
2.8 BAR [40 PSI] SOUND LEVEL 5.5 BAR [80 PSI] SOUND LEVEL 6.9 BAR [100 PSI] SOUND LEVEL
142
[5]
0
850
[30]
566
[20]
425
[15]
283
[10]
708
[25]
991
[35]
EN
SERVICE MANUAL

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Binks reserves the right to modify equipment specification without prior notice.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK
OUT ALL POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out all power supplies
before performing equipment maintenance could cause serious
injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all pressure before
servicing. Spray from the spray gun, hose leaks, or ruptured
components can inject fluid into your body and cause extremely
serious injury.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
PROP 65 WARNING
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.

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AX160L AIR MOTOR ASSEMBLIES
MAINTENANCE
INSPECTION OPERATION
Daily Check for general air leakage and correct motor operation.
6 Month Test
Perform a pump stall test to ensure correct operation.
Perform a stall test on the pump assembly. If air is escaping through exhaust, check air motor
piston seal and QEV piston, replace as required.
12 to 36 Months
(Typically 10 million pump
cycles, dependant on air
quality)
Replace air piston seal.
Replace motor rod cartridge assembly.
Replace poppet assemblies.
Order a 250731 Seal kit.
Inspect and replace if required:
Main valve assembly parts Order a 0115-010226 Valve repair kit.
TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE REMEDY
Motor will not run
No air supply. Check air and uid supply ball valves and supply hoses.
Air piston seal worn. Replace piston seal.
Poppet assemblies are not working. Switch/interchange poppet assemblies to isolate the faulty
poppet, and clean or replace.
Main valve assembly is not working. Check the main valve assembly, and clean or replace.
QEV's are not working. Check for constant exhaust air when pump is not in a stalled
condition. Check the QEV pistons, and clean or replace.
Pump runs but has
excessive pulsation
Worn piston seal. Replace piston seal.
Worn/failed motor rod seals. Replace motor rod cartridge assembly.
Damaged QEV. Inspect, clean and replace as required.
Damaged poppet assembly. Inspect, clean and replace as required.
Air exhaust restricted Inspect, clean and replace as required.
328mm
12 29
32
"
320mm
12 19
32
"
166mm
617
32
"
170mm 611
16
"
Hole circle
4x
M12 x 1.75mm
Mounting holes
3x
M16 x 2.0mm
Stand off holes
178mm
7"
124mm 47
8
"
Hole circle

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22
1
2
5
6
11
4
3
12 13 14
1098
7
15
16
18
17 10
9
8
7
8
21
23
24
25
20
19
27
26
19
20 8 29
22
s
s
s
s
s

Items are available separately or as a complete assembly: 193818.

Parts are included in AX160L Repair Kit: 250731.

Parts are included in AX160L Seal Kit: 250721.
p
Parts are included in Valve Repair Kit: 0115-010226.
s
Parts are included in AX160L Hardware kit: 250730.



 p
 p
 p

 p

 p

 p

 p
 

 p

 p
 p

 p



 p

 p
 p
 p

28


28
AX160L AIR MOTOR ASSEMBLIES
WARNING
Item 18 should not be removed or
modified in any way. It is necessary
for safe operation of the air motor.
Operating the air motor beyond its
maximum air inlet pressure may
result in a catastrophic failure of
downstream components, and injury.
!

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AX160L AIR MOTOR ASSEMBLIES
ITEM
NO. PART NO. DESCRIPTION QTY.
1 192821 MUFFLER 1
2 193825 EXHAUST ADAPTER 1
3 165528 sSOCKET HEAD CAP SCREW 4
4 165971 sSPRING LOCKWASHER 4
5 165970 sPLAIN WASHER 4
6 161995 lO-RING 2
7 0115-010018 zpVALVE BLOCK END CAP 2
8 0115-010049 zlopO-RING 4
9 0115-010017 zpMAGNET 2
10 0115-010016 zlpBUMPER 2
11 0115-010073 zBUTTON HEAD CAP SCREW 8
12 194557 zQUICK EXHAUST VALVE CAGE 2
13 0115-010021 zlopO-RING 2
14 0115-010020 zlpDIAPHRAGM 2
15 163920 sSOCKET HEAD CAP SCREW 4
16 193817 zVALVE BLOCK 1
17 0115-010015 zpSPOOL AND SLEEVE ASSEMBLY 1
18
0114-014774 SAFETY VALVE, 8 BAR [116 PSI]
1
193539 SAFETY VALVE, 7 BAR [101 PSI]
193538 SAFETY VALVE, 6 BAR [87 PSI]
0114-014716 SAFETY VALVE, 5 BAR [72 PSI]
19 162819 lo CYLINDER SEAL, AX160L 2
20 0115-010051 lopO-RING 4
21 193826 UPPER END CAP, AX160L 1
22 0115-010037 lPOPPET ASSEMBLY 2
23 193689 EYEBOLT 1
24 162818 sHEX HEAD CAP SCREW 4
25 194073 CYLINDER, AX160L 1
26 193822 PISTON ASSEMBLY, AX160L 1
27 162817 lo PISTON SEAL, AX160L 1
28 0115-010122 lo U-CUP SEAL 2
29 193820 LOWER END CAP ASSEMBLY, AX160L 1
See page 6 for kits details.
NOTE
Recommended grease: AGMD-010 Silicone free grease 50g [2oz] tube
zItems are available separately or as a complete assembly: 193818.
lParts are included in AX160L Repair Kit: 250731.
oParts are included in AX160L Seal Kit: 250721.
pParts are included in Valve Repair Kit: 0115-010226.
sParts are included in AX160L Hardware kit: 250730.

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AX160L SERVICE KITS
l
250731
o
250721
p
0115-010226
s
250730
ITEM
NO. PART NO. DESCRIPTION REPAIR KIT SEAL KIT VALVE REPAIR KIT HARDWARE KIT
3 165528 SOCKET HEAD CAP SCREW 4
4 165971 SPRING LOCKWASHER 4
5 165970 PLAIN WASHER 4
6 161995 O-RING 2
7 0115-010018 VALVE BLOCK END CAP 2
8 0115-010049 O-RING 4 4 4
9 0115-010017 MAGNET 2
10 0115-010016 BUMPER 2 2
13 0115-010021 O-RING 2 2 2
14 0115-010020 DIAPHRAGM 2 2
15 163920 SOCKET HEAD CAP SCREW 4
17 0115-010015 SPOOL AND SLEEVE ASSEMBLY 1
19 162819 CYLINDER SEAL, AX160L 2 2
20 0115-010051 O-RING 4 4 4
22 0115-010037 POPPET ASSEMBLY 2
24 162818 HEX HEAD CAP SCREW 4
27 162817 PISTON SEAL, AX160L 1 1
28 0115-010122 U-CUP SEAL 2 2

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AX160L AIR MOTOR ASSEMBLIES – MAINTENANCE
MAINTENANCE SYMBOLS:
= DISASSEMBLY ORDER
(Reverse for assembly)
PG
#
= PETROLEUM GREASE/JELLY
= ITEM NUMBER
(
see pages 4-5)
#
8
PG
4x
PG
PG
15
1
20
820
PG
2
2.5mm
4x
8x
6
14
PG
4
3 4 5
11 12 13
3
PG
2
4mm
3mm

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AX160L AIR MOTOR ASSEMBLIES – MAINTENANCE
25
PG
19
26
19
24
22
PG
PG
5
PG
PG
PG
6.8 Nm
[60 in-lbs.]
Max
21
29
28
22
28
PG
PG
6
17mm
4x
11.3 Nm
[100 in-lbs.]
Max
5
6.8 Nm
[60 in-lbs.]
Max
9mm
38mm 1.50in
REF.
ROD SEALS INSERTION NOTE:
MAINTENANCE SYMBOLS:
#
= TORQUE VALUE
Nm [in-lb or ft-lb]
#
= ITEM NUMBER
(
see pages 4-5)
= PETROLEUM GREASE/JELLY
#
PG
= DISASSEMBLY ORDER
(Reverse for assembly)
APPLY GREASE ONTO SEALS BEFORE INSERTING.
USE A PRESS AND A FLAT PIECE OF BAR STOCK
WHEN INSERTING NEW ROD SEALS INTO LOWER
END CAP AS SHOWN. PRESS SEALS FLUSH INTO
END CAP. THEN PRESS SEALS THE REMAINDER OF
THE WAY BY HAND.

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MAINTENANCE SYMBOLS:
= DISASSEMBLY ORDER
(Reverse for assembly)
PG
#
= PETROLEUM GREASE/JELLY
= ITEM NUMBER
(
see pages 4-5)
#
7
8
9
10
17 10
9
8
7
PG
PG
16
7
1/2 in Square Drive
AX160L AIR MOTOR ASSEMBLIES – MAINTENANCE
DANGER
You are in the
presence of magnetic
fields which may
interfere with the
operation of certain
pacemakers.
NOTE
Spool and sleeve
assembly (17) is
a matched set
and cannot be
interchanged
with other spool
and sleeve
assemblies.
!
CAUTION
Take care when handling the magnets
(9). Avoid getting magnets in close
proximity to each other. Injury or
damage to magnets may result.

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WARRANTY POLICY
Binks products are covered by Carlisle Fluid Technologies one year materials and workmanship
limited warranty. The use of any parts or accessories, from a source other than
Carlisle Fluid Technologies, will void all warranties. For specic warranty information please contact
the closest Carlisle Fluid Technologies location listed below.
Binks is part of Carlisle Fluid Technologies, a global leader in innovative nishing technologies.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations.
USA/Canada
[email protected]
Tel: [phone]
Fax: [phone]
United Kingdom
[email protected]
Tel: [phone]
Fax: [phone]
China
[email protected]
Tel: [phone]
Fax: [phone]
Mexico
[email protected]
Tel: [phone]
Fax: [phone]
Japan
[email protected]
Tel: [phone]
Fax: [phone]
Germany
[email protected]
Tel: [phone]
Fax: [phone]
Australia
[email protected]
Tel: [phone]
Fax: [phone]
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
For the latest information about our products, visit www.carlisleft.com.