BLACKHAWK! Minipost MPT60 User manual

INSMPT60GB
REV: 14/03/17
MPT60
STRAIGHTENING BENCH FOR QUICK REPAIRS
INSTRUCTION MANUAL
(Original manual)

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Table of Contents
Page no.
I)
WARNINGS–SAFETY INSTRUCTIONS
3-9
II)
INTRODUCTION
10
III)
PACKAGING, TRANSPORTATION AND STORAGE
10
IV)
GENERAL DESCRIPTION
11
V)
TECHNICAL SPECIFICATIONS
12-13
VI)
INSTALLATION
14-16
VII)
PULLING ARM
17
VIII)
USE
17-21
IX)
MAINTENANCE
21-22
X)
REPAIR
23
XI)
ELECTRICAL DIAGRAM
24
XII)
ELECTRONIC CARD DIAGRAM
25
XIII)
SPARE PARTS
26-41
XIV)
DECLARATION OF CONFORMITY
42
XV)
MAINTENANCE BOOKLET
43-44

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I) WARNINGS–SAFETY INFORMATION
The manufacturer cannot be held responsible in the event of injury to the operator or damage to the device or
other articles due to incorrect use of the lift.
This instruction manual only gives details of the use and safety aspects necessary to persons installing the
device.
It is an integral part of the machine and as such must be preserved.
This manual should follow the machine in the event of resale.
In order to understand the terminology used in this manual, it is necessary for the person carrying out the
installation to have specific experience in the areas of industrial work, servicing, maintenance and repair.
This person should also be able to explain to other people the illustrations and descriptions contained in this
manual, and should also be fully aware of the general and specific laws in terms of safety in force in the country
where the lift is installed.
SAFETY
It is important to read this section carefully, since it contains important information concerning the risks to which
operators expose themselves if they do not use the lift appropriately. Information is contained below on how to
avoid dangerous situations.
WARNING
The lift is designed to lift vehicles (maximum weight 3000 Kg) to maintain them in a certain position, in a covered
working zone and to operate repairs thanks to the pulling arm attached to the platform of the lift.
No other use is possible.
It is strictly forbidden to use the lift for lifting people.
In summary, the lift is not suitable for:
-washing or spraying tasks
-for use in applying force
-for use as a goods lift
The manufacturer will refuse to acknowledge any complaint regarding damage resulting from injuries or damages
to the vehicle or to any other article where these are due to incorrect and / or unauthorised use of the lift.
During raising or lowering, the operator must be in the work area (2), as shown in figure 1. There must be no one
in the safety area (1). People may only be present under the vehicle when the vehicle is in raised position.
Figure 1
1 Safety area
2 Work area

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WARNING
ONLY USE THE LIFT WHEN ALL SAFETY SYSTEMS ARE IN PERFECT WORKING ORDER.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY LEAD TO SERIOUS PERSONAL INJURIES AND
TO IRREPARABLE DAMAGE TO THE LIFT AND VEHICLE.
GENERAL PRECAUTIONS:
-The user must observe the laws in force in the country in which the lift is installed.
Furthermore:
-The operator must always work in the work area, as shown in the manual.
-Never remove protection devices, or dismantle or switch off mechanical, electrical or other safety
systems.
-Read the safety instructions concerning the lift and take note of the safety information given in this
manual.
The following terms have been used in this manual to describe the different kinds of risk:
DANGER : there is a direct possibility of danger which may lead to serious injuries including death.
WARNING: indicates situations and / or actions which are dangerous and may lead to injuries of
different degrees, but not fatal.
CAUTION: indicates situations and / or actions which are dangerous and may lead to minor personal
injuries, and / or damage to the lift, the vehicle or any other article.
RISK OF DAMAGE DUE TO ELECTRICITY: Special safety systems have been added to
the lift, in the places where there are significant risks.
RISKS AND MEANS OF PROTECTION: The risks to which the operator is exposed when the vehicle
is in raised position, and the means of protection which have been installed to limit possible dangers.
DANGER
It is strictly forbidden to use the lift before attaching it to the ground.
(Risk of overbalancing)
Attach the lift to the ground using the bolts provided, as shown in the INSTALLATION chapter.
WARNING
Do not move the vehicle while it is on the platform. The platforms and rubber adjustment pads must only be
removed when in lowered position, when there is no load.
It is very important that the vehicle is placed on the lift in such a way as to ensure a uniform distribution of weight
on the platform.
To ensure the safety of persons and equipment, you must ensure that the safety area is under the control of the
operator during lifting.

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SAFETY SYSTEMS
The following safety systems have been installed to prevent overloading and damage.
-A hydraulic protection system prevents the descent of the lift in the event of a damaged hose.
-A thermal protection system turns off the lift’s operating switch in the event of overload.
-A switch limits movements upwards.
-An audio signal warns of crushing risk to bring the lift down to max low position.
-Mechanical safety rack.
-Ground attachment bolts.
RESIDUAL RISKS:
This paragraph describes the risks to which the user or any other person in the vicinity of the work area where the
lift is in operation is exposed, if this none is not used correctly, despite the integration of safety in the design of
the machine and taking measures of protection and measures to prevent further.
RISKS OF PERSONAL INJURY
Never lean accessories or other objects against the platform and never place objects under the platform while
loaded, as this may disturb the descent and cause the vehicle to fall. (Figure 2).
Figure 2
RISKS OF CRUSHING AND CUTTING
This risk is present during raising and lowering movements of the lift. Ensure that no one is located in the
immediate vicinity or under the lift during operation.
The lift is equipped with a mechanical safety system (rack) which prevents lowering in the event of mechanical
fault.
The blocking points are positioned in order to limit the lowering movement to 100 mm max.
The lift is also equipped with a control system which stops lowering when the distance from the ground is 220
mm.
To continue lowering, simply release the descent button and press it again.
The final lowering is accompanied by an audio signal warning of the risk of crushing.

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DANGER
RISKS OF USE / MAINTENANCE
BLACKHAWK® uses high quality materials for its lifts. They must be used in compliance with the regulations in
force, and must be regularly maintained.
Use only original spare parts.
RISKS RELATED TO POSITIONING OF VEHICLE
This type of risk may arise when the vehicle is incorrectly placed on the rubber supports (figure 3), or if the
vehicle is not correctly aligned with the platform. This can be avoided by always lifting the vehicle by the vehicle’s
lifting jack support points, and by centring the vehicle on the platform as carefully as possible.
RISKS OF PULLING ARM FALLING
Before using the lift, the user must check that the pulling arm is firmly attached to the bench, as shown in
Chapter VIII.
CAUTION
When you remove heavy parts (for example, the motor or suspension), please note that weight distribution ratios
change.
Do not start up the lift before checking correct operation of the safety devices (limit switch and audio
signal)

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Figure 3
RISKS TO THE OPERATOR (Figure 4)
This risk arises when the user does not stand in the place provided beside the pump. When the lift and the
vehicle are being lowered, it is forbidden to stand under the system during lowering or under its load. The user
must under all circumstances stand in the safety area during raising and lowering operations.
Figure 4
RISK OF ELECTROCUTION
Never spray water, steam, solvents or paint in the area situated immediately around the platform and the pump.
(Figure 5).
Figure 5
RISK OF SLIPPING
This risk can be minimised by avoiding spillage of oil or grease in the area around the lift. Any accidental
discharge of oil must also be carefully cleaned up. (Figure 6)
Keep the work area clean and orderly.

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Figure 6
Do not enter the vehicle or start the engine while the vehicle is on the lift. (Figure 7)
Figure 7
EMERGENCY STOP
In the event of an emergency, press the emergency stop button (Image below)
To restart the lift, turn the button to its original position.
MISCELLANEOUS RISKS
DANGER
- Any use or other operation not described in this manual may involve dangers.
- It is strictly forbidden to use the lift to raise people.
- Avoid working in badly lit areas.
- The operator must not carry out maintenance, handling or adjustment operations during the work cycle.
STICKERS
It is your responsibility to keep the stickers containing instructions and warnings intact and fully legible.
Replacement stickers are available from BLACKHAWK®.

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RISKS DUE TO LIFTING
DANGER
Automobile bodywork and chassis lifting systems are designed to use extensive force. Incorrect installation or
preparation, insufficiently secure attachment of the vehicle and its accessories, and the use of chains or other
equipment which is faulty, damaged or overloaded, risks causing material damage or injuries, or even fatal
injuries.
ATTENTION
Do not use an extra hydraulic ram in addition to the one used with the straightening arm delivered with the
MINIPOST, as it may cause material damages or injuries.
CAUTION
Wear individual protection equipment (safety shoes , gloves ) and tight-fitting work clothes
do not wear hat, scarf, etc.) during installation and use.
-Only use BLACKHAWK® chains and accessories of the type supplied
with this equipment. Display in your workshop, explain and observe
the safety and storage instructions supplied with the pulling chains.
-Do not use the BLACKHAWK® pulling chains provided for lifting or
load handling.
-Do not pull with chains without using the safety cable.
-Do not wind chains, slings or straps around sharp parts of the bodywork, due to the risk of damage.
-Do not stand in front of or behind the pulling mechanisms during use.
-Always make sure that the clamps and anchoring and pulling accessories are correctly fitted.
-Keep clamp jaws clean to avoid any slippage. Replace worn or deteriorated jaws.
-Always attach the pulling arm and properly secure it to the frame before lifting it or carrying out a pulling
operation. Position the arm rotation locking pins before any pulling.
-The rotation of the pulling arm in order to adjust the pulling angle must only be carried out after the arm has
been attached and locked to the chassis. Put the pulling arm back in a straight position and secure it using the
pins before removing it from the chassis.
-Do not exceed the maximum authorised capacity of the pumps (700 bars).
-Do not operate the hydroelectric pump in areas which may contain combustible vapours.
-Before carrying out any welding operations, make sure there are no fuel leaks which could cause a fire or
serious burns, and take the usual precautions when working with welders.
-Do not leave the engine switched on, as this may cause intoxication due to exhaust fumes.

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CAUTION
Never allow incompetent or insufficiently trained people to operate this equipment.
II) INTRODUCTION
This instruction manual has been prepared for workshop staff skilled in the use of lifts (the operator) and for the
technicians responsible for the installation or maintenance of the lift.
This instruction manual is designed to explain the operation of the equipment to highly skilled professional car body
repairers, and not to teach amateurs the basics of bodywork repair. Therefore it does not give a list of all the possible
damages that can be encountered, nor the equipment needed for a particular straightening job, nor all the possible
combinations of accessories and equipment.
For any question concerning the MINIPOST system, please contact BLACKHAWK®, its agent or its distributor.
III) PACKAGING, TRANSPORTATION AND STORAGE
CAUTION
Any action involving transportation or unpacking of the equipment must only be carried out by qualified personnel who
have a good understanding of the lift and the contents of this instruction manual.
LIFTING AND MOVING THE EQUIPMENT
Use a forklift truck or a crane to lift the wooden crates.
The equipment used must enable lifting and moving of the equipment in complete safety, bearing in mind the dimensions
of the load, weight, centre of gravity, overhangs and fragile parts.
WEIGHT –LIFT WITH PACKAGING: 600 Kg DIMENSIONS: 3 x 1.10 x 0.2 M
WEIGHT –PUMP WITH PACKAGING: 35 Kg DIMENSIONS: 0.86 x 0.37 x 0.37 M
WEIGHT - PULLING ARM, CLAMPS AND ACCESSORIES
WITH PACKAGING: 246 Kg DIMENSIONS: 1.87 x 1.02 x 0.67 M
STORAGE
The packaged lift must always be stored in a protected area, at a temperature between -10°C and +40°C. It should not
be exposed to direct sunlight.
OPENING THE CRATES
Check that the equipment has not been damaged during transportation, and that all components mentioned on the
packaging are physically present.
CAUTION
It is strongly advised to read the safety instructions beforehand.

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IV) GENERAL DESCRIPTION
The MINIPOST is a quick straightening bench composed of a lift, 4 anchoring clamps, 4 wheel stands, pulling
accessories (pump, chain, safety cable, etc.) and a straightening arm. It has been designed to lift cars of a maximum
weight of 3000 Kg, to maintain them in a raised position, to attach them with anchoring clamps and lift them.
The main parts of the lift are:
-welded base
-moving parts
-lifting elements
-safety systems
- control elements (hydraulic pump + remote control)
Figure 8
Control unit (pump) and remote control: (Figure 9)
1 - Main switch 4 - Up button
2 - On light 5 - Descent button
3 –Emergency stop button
(Figure 9)
1
2
5 4 3

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V) TECHNICAL CHARACTERISTICS
Lifting capacity: 3000 kg
Lift weight: 593 kg
Noise level: 85 dB(A) max at 1m (with the safety device) LIFTING
76.5 dB(A) average at 1m LIFTING
74 dB(A) max for the buzzer LOWERING
Operating temperature: -10°C / +40°C
Operating environment: covered
Lifting time: 45 sec
Lowering time: 1mn
Dimensions:
Min height –without accessory: 110 mm
Min height –with accessories: 120 mm
Max height: 1300 mm
Max height –with clamps 1300 mm + 165mm = 1465mm
Chassis width –without accessory: 840 mm
Chassis width –with accessories: 1080 mm
Chassis length: 3000 mm
Electric motor
Power: 1.8 kW
Voltage: 230 / 400V, 3 ph., +/-10% OR –220V, 1ph - (OPTION)
At a Frequency of 50Hz: 230V / 10.5A
400V / 6.1A
Speed: 1400 min -1
At a Frequency of 60Hz: 230V / 9A
400V / 5.2A
Speed: 1690 min -1
Number of wires: 3+ earth
Max oil pressure: 300 bars
Tank capacity: 6 Litres
Oil type : Hydraulic ; Viscosity ISO VG32
Lifting jack strength: 48 kN
Hydraulic pressure of lifting pump: 700 bars
Air supply pressure: 7.5 to 14 bars

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CE APPROVAL:
The approval number assigned to this product is 90.16.12729 on the 18.November.2016.
MANUFACTURED BY: BLACKHAWK SAS RUE DU RHEINFELD 67100 STRASBOURG FRANCE
IDENTIFICATION AND CE LABEL PLATE:
Figure 10
The information given on the identification plate is necessary for any assistance or spare parts required.
VEHICLE WEIGHT
The lift can be used for almost all vehicles, as long as the maximum load capacity (3000 Kg) is not exceeded.
CAUTION
DO NOT OVERLOAD THE LIFT: The maximum load of 3000 Kg does not refer to the weight of the vehicle when
empty, but includes any loads inside it.
Any other accessory or component installed on the bench should also be taken into account in the lifted weight.

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VI) INSTALLATION
The dimensions of the vehicle to be lifted must be taken into account when the lift is being installed.
The minimum distance from the walls must be 2000 mm.
-Ensure there is sufficient room to work, taking other equipment into account (storage cupboards, work benches,
etc.).
-Ensure there is sufficient room for maintenance, as well as for vehicle entry and exit.
-The lift must be installed in a covered area. Installation out of doors is not permitted.
-The area must be sufficiently and evenly lit.
Figure 11
FLOOR
The lift must be installed on a flat, horizontal and uncracked floor surface, made of concrete 20 cm thick and with a
minimum resistance of 30N/mm² (C30/37 according to EN206-1)
WARNING
No unauthorised person must be present on the premises during installation.
Use personal protective equipment (gloves, safety shoes) during installation.
The Installation must be carried out by a person authorized by BLACKHAWK® who is aware of the safety
standards in force.
The packaging must be disposed of according to the local rules and regulations.
1. Remove the packaging from the lift. Check that there is no damage due to transportation. In the event of a problem,
do not carry out the installation and contact your BLACKHAWK® dealer immediately.

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2. Position the lift in the place where it is to be installed using lifting equipment of sufficient capacity. When doing so,
bear in mind the locations of hose connections.
Figure 12
3. The lift must rest evenly on the floor. Any movement due to uneven floor or pit must be compensated by placing
wedges or by placing the lift in tile adhesive or resurfacing.
Attach the lift using the 6 bolts provided (drilling diameter 16, depth 120 mm)
Tightening torque 50 Nm.
DANGER
It is strictly prohibited to use the lift before it is fastened to the ground (Risk of overbalancing).
4. Insert the hose (hydraulic and pneumatic) and the electric cables through the conduit in the technical unit (pump)
and connect the hydraulic hose to the pump power supply unit. (Figure 13)
5. Unscrew the cap of the reservoir, pour in 5 litres of oil (BLACKHAWK® P/N LX22Y) and screw the cap back on.
Figure 13 Figure 13A
6. Connect the blue pneumatic hose of the lift to the pump’s electrovalve quick link then connect the compressed air
supply (black hose) to the pump (filtered, oiled and dehydrated air, Max. pressure 10 bar) (Figure 13A)
7. Connect the two cables of the elevator limit switches (Figure13B).
Figure 13B

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WARNING
The following stages must only be carried out by authorised persons
First check the following points before connecting the device to the mains:
-The electric supply for the work area must be equipped with the protection and safety mechanisms required by
the local norms and legislation.
-The power cables must have the following dimensions: for 400V, the section must be at least 2.5 mm². For a
230V three-phase voltage, the section must be at least 4 mm².
-The power cable must have an earth wire and it must be possible to connect it to a fixed plug.
Connect the supply to the technical unit. Turn the main switch to the “ON” position. Check the direction of rotation of the
motor by pressing the up-movement button. If the lift does not rise, cut the electric supply and invert the 2 phases.
CLEAR THE SYSTEM
Clear the system by raising and lowering the lifting table several times.
Check the functioning of the safety mechanisms (limit switches and audio signal).
CHECKS
- Check attachment to floor
- Check hydraulic, pneumatic and electrical connections
- Check all screws are tight after the first 4 hours of use
CAUTION
LOAD TESTS AND PERIODICAL CHECKS
- Before using the lift, it is necessary to have load tests carried out by an accredited body and in
accordance with the regulations in force.
- Periodical inspections must also be carried out by the user, in accordance with the frequency and procedures
required by the regulations in force.
EMERGENCY LIFT LOWERING
If there is an interruption to lift power supply, it is possible to lower it as follows:
1. Cut the lift’s power supply and turn the main switch to position “0”.
2. Open the technical unit.
CAUTION
Before carrying out this operation, check that there is no one under the lift or in the safety area.
3. The mechanical lock of the rack must be maintained in raised position (metal sheet or wooden plank placed on
the rack).

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II) PULLING ARM
Figure 14
ASSEMBLY
1. Fit the wheels onto the support plates and attach them using screws, washers and nuts.
2. Fit the straightening ram attachments.
Make sure the fixing screws for the lower attachment are correctly tightened.
Figure 15
3. Attach the vertical arm onto the support using the pin and the 2 circlips.
4. Attach the ram between the ram attachments of the arm and of the support.
5. Connect the quick connector of the hydro-pneumatic pump PMP1501W to the ram.
VIII) USE
SET-UP OF THE VEHICLE
Lower the lift bridge completely, and roll the vehicle onto the bridge, trying to centre it as much as possible.
Fit the arms and pad supports on the lifting points recommended by the manufacturer.

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Figure 16
Adjust the position of the pads, then raise the vehicle.
Place the 4 stands under the wheels of the vehicle, then lower the lift to rest the vehicle on them.
Figure 17
Insert the underbody clamp supports.
Figure 18
Slightly raise the lift and place the 4 jaws on the lower bodywork sections, then tighten the jaws.
Lift the whole unit and attach the clamp support arms and the supports using the lock plate.
DANGER
Check correct attachment of all elements before any other operation.
The lift can now be raised to the required working position.
SET-UP OF THE PULLING ARM
Position the lift at a height of 320 mm from the ground. This height may be adjusted to enable the set-up of the pulling
arm.
Move the arm forward until unit is in line with the welded flat bar of the bench, then gently lift the bridge, in order to put
the lower lock into place, then lock the arm onto the bench using the wedge (Figure 19).

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Figure 19
USE OF THE PULLING ARM
The pulling arm is equipped with 2 independent joints which enable adjustment of the pulling angle.
Figure 20
ATTENTION
Pulling angle adjustment operations may only be carried out when the pulling arm is firmly attached to the
bench.
To adjust the pulling angle horizontally, raise one pin, then turn the arm and replace it in one of the drilled holes
provided. Perform the operation a second time on the second joint in order to obtain the proper angle

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Figure 21
CAUTION
Before carrying out any straightening operation, check that the lock pins are in place.
Perform pulling operations while keeping the front part perpendicular to the bench.
Figure 22
The pulling chain is slung around vertical arm, and on the part of the vehicle to be lifted using an appropriate pulling
clamp.
Figure 23 Figure 24