BLACKHAWK! Minipost MPT60 User manual

INSMPT60GB
REV: 14/03/17
MPT60
STRAIGHTENING BENCH FOR QUICK REPAIRS
INSTRUCTION MANUAL
(Original manual)

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Table of Contents
Page no.
I)
WARNINGS–SAFETY INSTRUCTIONS
3-9
II)
INTRODUCTION
10
III)
PACKAGING, TRANSPORTATION AND STORAGE
10
IV)
GENERAL DESCRIPTION
11
V)
TECHNICAL SPECIFICATIONS
12-13
VI)
INSTALLATION
14-16
VII)
PULLING ARM
17
VIII)
USE
17-21
IX)
MAINTENANCE
21-22
X)
REPAIR
23
XI)
ELECTRICAL DIAGRAM
24
XII)
ELECTRONIC CARD DIAGRAM
25
XIII)
SPARE PARTS
26-41
XIV)
DECLARATION OF CONFORMITY
42
XV)
MAINTENANCE BOOKLET
43-44

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I) WARNINGS–SAFETY INFORMATION
The manufacturer cannot be held responsible in the event of injury to the operator or damage to the device or
other articles due to incorrect use of the lift.
This instruction manual only gives details of the use and safety aspects necessary to persons installing the
device.
It is an integral part of the machine and as such must be preserved.
This manual should follow the machine in the event of resale.
In order to understand the terminology used in this manual, it is necessary for the person carrying out the
installation to have specific experience in the areas of industrial work, servicing, maintenance and repair.
This person should also be able to explain to other people the illustrations and descriptions contained in this
manual, and should also be fully aware of the general and specific laws in terms of safety in force in the country
where the lift is installed.
SAFETY
It is important to read this section carefully, since it contains important information concerning the risks to which
operators expose themselves if they do not use the lift appropriately. Information is contained below on how to
avoid dangerous situations.
WARNING
The lift is designed to lift vehicles (maximum weight 3000 Kg) to maintain them in a certain position, in a covered
working zone and to operate repairs thanks to the pulling arm attached to the platform of the lift.
No other use is possible.
It is strictly forbidden to use the lift for lifting people.
In summary, the lift is not suitable for:
-washing or spraying tasks
-for use in applying force
-for use as a goods lift
The manufacturer will refuse to acknowledge any complaint regarding damage resulting from injuries or damages
to the vehicle or to any other article where these are due to incorrect and / or unauthorised use of the lift.
During raising or lowering, the operator must be in the work area (2), as shown in figure 1. There must be no one
in the safety area (1). People may only be present under the vehicle when the vehicle is in raised position.
Figure 1
1 Safety area
2 Work area

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WARNING
ONLY USE THE LIFT WHEN ALL SAFETY SYSTEMS ARE IN PERFECT WORKING ORDER.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY LEAD TO SERIOUS PERSONAL INJURIES AND
TO IRREPARABLE DAMAGE TO THE LIFT AND VEHICLE.
GENERAL PRECAUTIONS:
-The user must observe the laws in force in the country in which the lift is installed.
Furthermore:
-The operator must always work in the work area, as shown in the manual.
-Never remove protection devices, or dismantle or switch off mechanical, electrical or other safety
systems.
-Read the safety instructions concerning the lift and take note of the safety information given in this
manual.
The following terms have been used in this manual to describe the different kinds of risk:
DANGER : there is a direct possibility of danger which may lead to serious injuries including death.
WARNING: indicates situations and / or actions which are dangerous and may lead to injuries of
different degrees, but not fatal.
CAUTION: indicates situations and / or actions which are dangerous and may lead to minor personal
injuries, and / or damage to the lift, the vehicle or any other article.
RISK OF DAMAGE DUE TO ELECTRICITY: Special safety systems have been added to
the lift, in the places where there are significant risks.
RISKS AND MEANS OF PROTECTION: The risks to which the operator is exposed when the vehicle
is in raised position, and the means of protection which have been installed to limit possible dangers.
DANGER
It is strictly forbidden to use the lift before attaching it to the ground.
(Risk of overbalancing)
Attach the lift to the ground using the bolts provided, as shown in the INSTALLATION chapter.
WARNING
Do not move the vehicle while it is on the platform. The platforms and rubber adjustment pads must only be
removed when in lowered position, when there is no load.
It is very important that the vehicle is placed on the lift in such a way as to ensure a uniform distribution of weight
on the platform.
To ensure the safety of persons and equipment, you must ensure that the safety area is under the control of the
operator during lifting.

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SAFETY SYSTEMS
The following safety systems have been installed to prevent overloading and damage.
-A hydraulic protection system prevents the descent of the lift in the event of a damaged hose.
-A thermal protection system turns off the lift’s operating switch in the event of overload.
-A switch limits movements upwards.
-An audio signal warns of crushing risk to bring the lift down to max low position.
-Mechanical safety rack.
-Ground attachment bolts.
RESIDUAL RISKS:
This paragraph describes the risks to which the user or any other person in the vicinity of the work area where the
lift is in operation is exposed, if this none is not used correctly, despite the integration of safety in the design of
the machine and taking measures of protection and measures to prevent further.
RISKS OF PERSONAL INJURY
Never lean accessories or other objects against the platform and never place objects under the platform while
loaded, as this may disturb the descent and cause the vehicle to fall. (Figure 2).
Figure 2
RISKS OF CRUSHING AND CUTTING
This risk is present during raising and lowering movements of the lift. Ensure that no one is located in the
immediate vicinity or under the lift during operation.
The lift is equipped with a mechanical safety system (rack) which prevents lowering in the event of mechanical
fault.
The blocking points are positioned in order to limit the lowering movement to 100 mm max.
The lift is also equipped with a control system which stops lowering when the distance from the ground is 220
mm.
To continue lowering, simply release the descent button and press it again.
The final lowering is accompanied by an audio signal warning of the risk of crushing.

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DANGER
RISKS OF USE / MAINTENANCE
BLACKHAWK® uses high quality materials for its lifts. They must be used in compliance with the regulations in
force, and must be regularly maintained.
Use only original spare parts.
RISKS RELATED TO POSITIONING OF VEHICLE
This type of risk may arise when the vehicle is incorrectly placed on the rubber supports (figure 3), or if the
vehicle is not correctly aligned with the platform. This can be avoided by always lifting the vehicle by the vehicle’s
lifting jack support points, and by centring the vehicle on the platform as carefully as possible.
RISKS OF PULLING ARM FALLING
Before using the lift, the user must check that the pulling arm is firmly attached to the bench, as shown in
Chapter VIII.
CAUTION
When you remove heavy parts (for example, the motor or suspension), please note that weight distribution ratios
change.
Do not start up the lift before checking correct operation of the safety devices (limit switch and audio
signal)

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Figure 3
RISKS TO THE OPERATOR (Figure 4)
This risk arises when the user does not stand in the place provided beside the pump. When the lift and the
vehicle are being lowered, it is forbidden to stand under the system during lowering or under its load. The user
must under all circumstances stand in the safety area during raising and lowering operations.
Figure 4
RISK OF ELECTROCUTION
Never spray water, steam, solvents or paint in the area situated immediately around the platform and the pump.
(Figure 5).
Figure 5
RISK OF SLIPPING
This risk can be minimised by avoiding spillage of oil or grease in the area around the lift. Any accidental
discharge of oil must also be carefully cleaned up. (Figure 6)
Keep the work area clean and orderly.

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Figure 6
Do not enter the vehicle or start the engine while the vehicle is on the lift. (Figure 7)
Figure 7
EMERGENCY STOP
In the event of an emergency, press the emergency stop button (Image below)
To restart the lift, turn the button to its original position.
MISCELLANEOUS RISKS
DANGER
- Any use or other operation not described in this manual may involve dangers.
- It is strictly forbidden to use the lift to raise people.
- Avoid working in badly lit areas.
- The operator must not carry out maintenance, handling or adjustment operations during the work cycle.
STICKERS
It is your responsibility to keep the stickers containing instructions and warnings intact and fully legible.
Replacement stickers are available from BLACKHAWK®.

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RISKS DUE TO LIFTING
DANGER
Automobile bodywork and chassis lifting systems are designed to use extensive force. Incorrect installation or
preparation, insufficiently secure attachment of the vehicle and its accessories, and the use of chains or other
equipment which is faulty, damaged or overloaded, risks causing material damage or injuries, or even fatal
injuries.
ATTENTION
Do not use an extra hydraulic ram in addition to the one used with the straightening arm delivered with the
MINIPOST, as it may cause material damages or injuries.
CAUTION
Wear individual protection equipment (safety shoes , gloves ) and tight-fitting work clothes
do not wear hat, scarf, etc.) during installation and use.
-Only use BLACKHAWK® chains and accessories of the type supplied
with this equipment. Display in your workshop, explain and observe
the safety and storage instructions supplied with the pulling chains.
-Do not use the BLACKHAWK® pulling chains provided for lifting or
load handling.
-Do not pull with chains without using the safety cable.
-Do not wind chains, slings or straps around sharp parts of the bodywork, due to the risk of damage.
-Do not stand in front of or behind the pulling mechanisms during use.
-Always make sure that the clamps and anchoring and pulling accessories are correctly fitted.
-Keep clamp jaws clean to avoid any slippage. Replace worn or deteriorated jaws.
-Always attach the pulling arm and properly secure it to the frame before lifting it or carrying out a pulling
operation. Position the arm rotation locking pins before any pulling.
-The rotation of the pulling arm in order to adjust the pulling angle must only be carried out after the arm has
been attached and locked to the chassis. Put the pulling arm back in a straight position and secure it using the
pins before removing it from the chassis.
-Do not exceed the maximum authorised capacity of the pumps (700 bars).
-Do not operate the hydroelectric pump in areas which may contain combustible vapours.
-Before carrying out any welding operations, make sure there are no fuel leaks which could cause a fire or
serious burns, and take the usual precautions when working with welders.
-Do not leave the engine switched on, as this may cause intoxication due to exhaust fumes.

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CAUTION
Never allow incompetent or insufficiently trained people to operate this equipment.
II) INTRODUCTION
This instruction manual has been prepared for workshop staff skilled in the use of lifts (the operator) and for the
technicians responsible for the installation or maintenance of the lift.
This instruction manual is designed to explain the operation of the equipment to highly skilled professional car body
repairers, and not to teach amateurs the basics of bodywork repair. Therefore it does not give a list of all the possible
damages that can be encountered, nor the equipment needed for a particular straightening job, nor all the possible
combinations of accessories and equipment.
For any question concerning the MINIPOST system, please contact BLACKHAWK®, its agent or its distributor.
III) PACKAGING, TRANSPORTATION AND STORAGE
CAUTION
Any action involving transportation or unpacking of the equipment must only be carried out by qualified personnel who
have a good understanding of the lift and the contents of this instruction manual.
LIFTING AND MOVING THE EQUIPMENT
Use a forklift truck or a crane to lift the wooden crates.
The equipment used must enable lifting and moving of the equipment in complete safety, bearing in mind the dimensions
of the load, weight, centre of gravity, overhangs and fragile parts.
WEIGHT –LIFT WITH PACKAGING: 600 Kg DIMENSIONS: 3 x 1.10 x 0.2 M
WEIGHT –PUMP WITH PACKAGING: 35 Kg DIMENSIONS: 0.86 x 0.37 x 0.37 M
WEIGHT - PULLING ARM, CLAMPS AND ACCESSORIES
WITH PACKAGING: 246 Kg DIMENSIONS: 1.87 x 1.02 x 0.67 M
STORAGE
The packaged lift must always be stored in a protected area, at a temperature between -10°C and +40°C. It should not
be exposed to direct sunlight.
OPENING THE CRATES
Check that the equipment has not been damaged during transportation, and that all components mentioned on the
packaging are physically present.
CAUTION
It is strongly advised to read the safety instructions beforehand.