Blastrac BMS-150 User manual

SERVICE MANUAL BMS-150
VERSION 1.1

Inspection before initial operation on:
By:
Date of initial operation:
Serial number & Year of manufacture:
Inspection comments
Recurring inspections / maintenance log
Date / Hour counter
Findings
Repairs / Cleaning
Test
on
By*
*Competent person
2

Table of contents
Inspection comments 02
Table of contents 03
Fig. 01
BMS-150 overview
04
Fig. 02
Swivel arm (Rotating arm)
06
Fig. 03
Swivel arm (cable roll bracket)
08
Fig. 04
Top Frame
10
Fig. 05
Drive wheels (left and right)
12
Fig. 06
Motor compartment
14
Fig. 07
Cutting Head
16
Fig. 08
Wheel Hub
18
Fig. 09
Controls
19
Fig. 10
Blades
21
Fig. 11
Blade Holders
21
Fig. 12
Chisels
22
Fig. 13
Miscellaneous
22
Fig. 14
Work guide for changing parts
23
14.1
Dismounting the cylinders
23
14.2
Mount axle in the lifting arm
28
14.3
Removing the lifting arm
29
14.4
Remove drive motor
33
14.5
Remove joystick from the BMS-150
38
14.6
Adjust the spring tension of the cable reel
41
14.7
Changing the spring of the cable reel
42
14.8
Changing the electric cable
Contact
46
3

Fig. 01 BMS-150 Overview
4

Fig. 01 BMS-150 Overview
Item
Blastrac PN
HQV PN
Description
Qty.
1 BE1129
534778901
Protection cap Ø22 BMS-150 2
2
E14772
534647601
Joystick protection bar
2
3
999-9150
534757201
Pipe clamp (set) 1530022P 22mm Black
4
4
E13970
535211201
Main frame BMS-150
1
5
E14768
534781301
Protection strip
4
6
E14291
534887601
Swivel castor
2
7
E03185-1
533437001
Weight (Optional)
6
8
E14784
535171001
Weight lock (Optional)
2
9 E14259
535261501
Lock handle 1
10
E12966
534616801
Handle 8.5 x151
2
11
E14272
535165201
Door electric box
1
12
E11187
533267601
Shock absorber type D D30/20 M8X20
2
13
E07008
533088801
Chain 763 4 mm
1
14
E03185
533032801
Weight
2
5

Fig. 02 Swivel arm (Rotating arm)
6

Fig. 02 Swivel arm (Rotating arm)
Item
Blastrac PN
HQV PN
Description
Qty.
1 E08473
534767501
Plug 230V 16A 1
2
E14344
534378801
Cable cable end
1
3
BE0653
533214001
Hook 6x60mm 2
4
E14262-1
534888301
Swivel pipe for electro cable
1
5
M8x60 Hexagon bolt
3
6
E14777
535207001
Lockplate cable reel
1
7
BG11759
533289101
Key for deadman switch
1
8 BG11760
533387401
Deadman switch NC/NC For E-versions 1
9
M4x35 hexagon socket head cap
2
10
E14445
535206001
Locking lever
1
11
E14265
534881201
Swivel arm bracket
1
12
E13826
534758901
Plain bearing
1
13
M35x1.5 slotted nut 1
14
M8 washer
1
15
M8x65 Hexagon bolt 1
16
M10x80 Hexagon socket head cap
1
17
M10 washer
1
18
M10 washer 3xd 1 Nylon
2
19
E14279
534378901
Cable roll
5
20
M8 washer 3
21
M8 plastic nut
3
22 E07008
533088801
Chain 763 4mm (6 links) 1
7

Fig. 03 Swivel arm (cable roll bracket)
8

Fig. 03 Swivel arm (cable roll bracket)
Item
Blastrac PN
HQV PN
Description
Qty.
1
E14384
535152001
Connection strip
2
2
E14344
534378801
Cable reel 25 mtr.
1
3 E14278
535145701
Cable roll Bracket 1
4
E12966
534616801
Handle 8.5 x151
1
5
E17457
534843001
Signal lamp HAA40AN Orange
1
6
E14383
535255601
Tool box
1
7
E14391
535158801
Cover toolbox
1
8 E12404
533565401
Hinge 40*40 combined studs and holes 2
9
E10203
533213301
Magnet ø40x8mm
1
10 E14277
534662401
Led light 1
11
M12x40 hexagon bolt
2
12
E11543
533250601
Mounting Bush
2
13
M12 washer
4
14
M12 plastic insert nut
2
15 E13811
534691001
M8x20 knob 2
16
M8 plastic insert nut
8
17
M8 washer
16
18
M8x50 Hexagon bolt
8
19
E14864
534667801
Strain relief (end of cable reel)
1
9

Fig. 04 Top frame
10

Fig. 04 Top frame
Item Blastrac PN HQV PN Description Qty.
1
E14253
535256301
Top frame
1
2
E1387
533925001
Complete seat
1
3
-
M6x10 hexagon socket button head screw with flange
6
4
-
M12x40 Hexagon bolt 2
5
-
M12 spring lock washer
2
6
-
M12 plain washer
2
7
E11543
533250601
Mounting bush
2
8
-
M12x40 hexagon bolt
4
9
-
M12 spring lock washer
2
10
-
M12 plain washer
2
11 E11543
533250601
Mounting bush 2
12
E14499
535180201
Foot plate
1
13
E14498
535180701
Foot plate steel
1
14
M6x16 countersunk head screw
6
11

Fig. 05 Drive wheels (left and right)
12

Fig. 05 Drive wheels (left and right)
Item Blastrac PN HQV PN Description Qty.
1 222-2471-UB
534361001
Pivot bearing FY 40 TR 1
2
Key 8x7x100 1
3 E13971 535165901 Driving axle 1
4 E09169 533768901 Wheel complete BMS-150 1
5
BE0026 533250701 M12 plain washer 5
6
BE0027
533288701
M12 spring lock washer
5
7
BE0036
533855701
M12x40 Hexagon head screw 5
13

Fig. 06 Motor compartment
14

Fig. 06 Motor compartment
Valid for SERIAL NUMBERS: 31757B and 31758B
31880B till 31884B
32004B till 32006B
Item Blastrac PN HQV PN Description Qty.
1 E14778 534366101 Brake resistor 2
2 E13966 534700401 Drive motor 1,1kW 3x230/400V 50/60Hz 2
3 E14295
534260701
Actuator mounting bracket 1
4 E14444 534672901 Distance axle 1
5 E13970 535211201 Main frame BMS-150 1
6 E14277
534662401
Led light 2
7 E15580 535192201 Headlight cover 2
Valid from SERIAL NUMBERS 32007 B and HIGHER:
Item Blastrac PN HQV PN Description Qty.
1 E14778-1 - Brake resistor 2
2 E13966-1 534525301 Drive motor 1,1kW 3x230/400V 50/60Hz 2
3 E14295 534260701 Actuator mounting bracket 1
4 E14444
534672901
Distance axle 1
5 E13970 535211201 Main frame BMS-150 1
6 E14277 534662401 Led light 2
7 E15580
535192201
Headlight cover 2
15

Fig. 07 Cutting head
16

Fig. 07 Cutting head
Item Blastrac PN HQV PN Description Qty.
1 E14399
534674701
Lifting arm 1
2
E14411
534542101
Electric cylinder
2
3 E14652 534810901 Rod end male M12 2
4
E14420
535204501
Limit switch bracket 2
5 E05003 533296001 Limit switch 2
6 BE0727
SHIM 1,0 MM 12X24MM 2
7
BE1130
534676301
M10 12x45 hexagon shoulder bolt
3
8
M10 washer 3
9
M20 plastic insert nut 2
10 M20 washer 2
11
E13822
534906501
Torque bush 2
12 E14496 534837501 Shoulder bolt M20 24x70 2
13
Linch pin 4,5 2
14
E14444
534672901
Locking axle
1
15 E14547
534423801
Linch pin 2
16
M10x30 bolt 2
17 M10 washer Ø30 2
18 E14443
534423701
Cutting head axle 1
19 E14386 534863601 Spacer ring 2
20
M8x25 countersunk head screw 4
21
E14549
534415601
Dust collector cover
1
22 E14493
534541501
Deflector with dust control 1
23
E12306
533271701
HD fast locking pin 1
24 E14794 535159501 Cutting head 1
25
M8x20 bolt 4
26 M8 spring lock washer 4
27
M8 washer 4
28
E14282
534904401
Tool holder
1
29 M12x16 Hexagon bolt 3
30
M12 washer 3
31 M12 spring lock washer 3
32
M12x30 Hexagon bolt 3
17

Fig. 08 Wheel hub
Fig. 08 Wheel hub
Item
Blastrac PN
HQV PN
Description
Qty.
1 E14423
-
Anti-slip 1
2
E14256
535270501
Wheel Hub 1
3 E14256_4 - Distance bush 2
4 BE1123
534676201
M10 12x12 hexagon shoulder bolt 2
5 BE0026 533250701 M12 plain washer 2
6
M12x80 Hexagon bolt 2
7
E14292
534943101
Wheel with bushes
2
8 E14424
535163401
Distance axle 1
9
M8 nut 2
10 E11187
533267601
Shock absorber type D 2
11
B20091
534868201
Spring 1
12 E14259 535261501 Lock handle 1
13 BE1123
534676201
M10 12x12 hexagon shoulder bolt 3
18

Fig. 09 Controls
19

Fig. 09 Controls
Item Blastrac PN HQV PN Description Qty.
1
E17459
535640201
Robust Joystick 2
2 E17455 - Round green illuminated pushbutton push to release 1
3
E17458
-
Marquardt Toggle switch 1
4 E14269 - Plate 1
5 E14290
535074801
Back plate 1
6
M5x10 Hexagon socket button head screw with flange
16
7 E14267 535154001 Control box LH 1
8
E14275
535158601
Cover control box 2
9 E17456 - Round green illuminated pushbutton spring return 1
10 E17454
-
Round red pushbutton spring return 1
11
E17455 - Round green illuminated pushbutton push to release 1
12 E14274 535145601 Control box RH 1
13 E13003
534959901
Red EM stop/ switch turn release 1
14 E05072 533536401 Red light block with body 1
E13478
-
Flush mounted red pilot light head for integral led 1
20