Blastrac BMG-555 User manual

SERVICE MANUAL BMG-555
VERSION 2.4
From serial number 20197B and up.

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Index
1. Tools & Accessories 03
2. Spare parts 04
3. Tool plates 16
4. Fault diagnose frequency drive 18
5. Watertank (optional) E12075 23
Inspection comments 24

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1. Tools & Accessories
BG707321 #18 - 20
BG707322 #30 - 40
BLUE GRINDING WING
BG707311 #18 - 20
BG707312 #30 - 40
BG707313 #60 - 80
BG707314 #120 - 150
GREEN GRINDING WING
BG707301 #18 - 20
BG707302 #30 - 40
BG707303 #60 - 80
BG707304 #120 - 150
RED GRINDING WING
BG707341-2 #30 - 40
BLACK GRINDING WING
E07459
ROTARY PLATE ONLY Ø185 MM
E07460 PLATE Ø185 MM
COMPLETE WITH BUSH
HAMMER ROLLERS
BG300118-1 PLATE Ø185 MM
COMPLETE WITH STAR WHEELS
E09119-2H
BUSH HAMMER ROLLER
Ø50 MM
BG300109
CUTTER WHEEL
Ø50 MM
E09399/FINE
VELCRO PLATE
Ø185 MM
For Polishing pads
E09399/COARSE
VELCRO PLATE
Ø185 MM
For Maintenance pads
BG185001 #40 #1 - orange
BG185002 #100 #2 - Black
BG185003 #200 #3 - Blue
BG185004 #400 #4 - Red
BG185005 #800 #5 - White
BG185006 #1500 #6 - Yellow
BG185007 #3000 #7 – Green
POLISHING PADS Ø185 MM
BG185M004 #400 #4
BG185M005 #800 #5
BG185M006 #1500 #6
BG185M007 #3000 #7
MAINTENANCE PADS Ø185 MM
005014SR
10 M SUCTION HOSE
Ø76 M
BG200997-1/SET
PCD GRINDING WING
BG200999-1/SET
PCD GRINDING WING 2 X 1/4
BG200995-1/SET
PCD GRINDING WING 1 X 1
Blastrac PN HQV PN
BG200994 533107901
For standard grinding wings - screws
E07185-1
531458101
For standard grinding wings - pins +
magnets
E12344
534244301
For standard grinding wings - embedded
E10691 533290801
For PCD grinding wings - embedded

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Blastrac PN
HQV PN
BG707321
534949001
BG707322
534949101
BG707311
534950301
BG707312
534950101
BG707313
534950201
BG707314
534950001
BG707301
534951801
BG707302
534951901
BG707303
534952001
BG707304
534951701
BG707341-2
534948701
BG200997-1/SET
534951001
BG200999-1/SET
534950801
BG200995-1/SET
534950601
E07459
533491001
E07460
533076101
BG300118-1
533113701
E09119-2H
534372401
BG300109
533606501
E09399/FINE
534244701
E09399/COARSE
534244601
BG185001
534447001
BG185002
534447101
BG185003
534447401
BG185004
534447501
BG185005
534447601
BG185006
534447701
BG185007
534448001
BG185M004
534441801
BG185M005
534441901
BG185M006
534442001
BG185M007
534442101
005014SR
534783801

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2. Spare parts
Fig. 01 Frame complete

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Fig.01 Frame complete
Item Blastrac PN HQV PN Description Remarks Qty.
1
BE0643
533407601
Tube cap round
2
2
E11229_BL
534871201
Steer handle
1
3
BE0721
534083401
Knob M10
2
4
E06861
533810701
Operating box complete
Star/delta
1
E07882
534082201
Operating box complete
Speed control
1
E01543
533749201
Emergency stop
E00360
533978001
Signal light red complete
E01318
533377401
Start button
E01323
533403101
Left/right switch
E05130
533217901
Make contact (green)
E01351
533734601
Potentio meter complete (speed switch)
5
E11124
534768601
Hinge 40x40
1
6
E11224
533259001
Control box cover
1
7
E11221
533201701
Main handle
1
8
E11219
533235801
Handle mounting bracket
1
9
E11216
533356901
Left side of frame
1
10
E11232
534593901
Front cover Blastrac
1
11
M5x12 hex sockethead cap
6
12
E01492
533643001
Megi bush
2
13
E11119
533243301
Spring lock 5mm
2
14
E12981
533251701
Hinge bolt
2
15
E11218
533248801
Stiffening shaft
3
16
E01491
533007501
Wheel
2
17
M10x30
2
18
E11236
533343301
Wheel shaft - BMG
2
19
M20 Washer
2
20
BE0097
533709901
Starlock ring diam.20 with cap
2
21
E11215
535227601
Right side of frame
1
22
E11230
535116501
Bottom electrobox bracket
1
23
E11217
533596001
Electrobox bumper strip
2
24
E07287
535608101
Electrobox 4,0kW 1x230V
Control Box
1
E12484
534554801
Electrobox 7,5kW 3x400V Fixed Speed
Control Box
1
E06863
534554901
Electrobox 7,5kW 3x400V Speed Control
Control Box
1
E12457
534554701
Electroset 1x230V 4.0kW SC
Keypad
1
E12500
534375101
Electroset 3x400V 7.5kW SC
Keypad
1
25
E10389
Cable type SOOW 10/3
9m
1
E10390
Plug male 30A, 2P, 250 VAC
1
E10391
Female connector 30A, 2P, 250 VAC
1
26
BG11759
533289101
Key for deadman switch
1
27
BG11758
533810801
Cord for deadman switch
1

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Fig. 01.2 Handle complete for Keypad

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Fig. 01.2 Handle complete for Keypad
Item Blastrac PN HQV PN Description Remarks Qty.
65
E12380
533234101
Keypad cover
1
66
E06446
533511501
Magnet
2
67
E12375
533226401
Handle
1
68
E12404
533565401
Hinge
1
-
BE0952
534690901
M5x16 Countersunk head screw
Not shown
2
-
BE0901
534689001
M5 Hex Flangelocknut/ins
Not shown
4
69
E13002
533679201
Emergency stop
1
70
999-9156
533767701
Pipe clamb (set) 35mm
2
71
BE0191
533397801
M6x50 Hexagon socket head
4
72
BE0184
534691301
M5x30 Hexagon socket head
2
73
BG11760
533387401
Deadman switch
1
74
BE0180
-
M5x12 Hexagon Socket Head cap
DIN912
1
75
BE0310
-
M5 Spring lock washer
5
76
BE0304
534690101
M5 Washer
5
77
E11226
533276101
Deadman switch cover
1
-
BE0901
534689001
M5 Hex Flangelocknut/ins
Not shown
2
78
BE0712
533238201
Wire rope clamp 8mm DIN741_555
1
79
E11227
533376201
Unlocking handle
1
80
E10388
533238901
Tension spring
1
81
BE0054
533685701
M10x30 Hexagon Socket Head Cap
1
82
BE0004
533268701
M10 Washer
2
83
E10380
533222101
Push strip
1
84
E12379
534417401
Cover plate
1
-
BE1066
-
M6 Self-locking hex flange nut
Not shown
4
85
E10904
533514201
Keypad
1
86
BE0180
-
M5x12 Hexagon Socket Head cap
DIN912
4
-
BE0304
534690101
M5 Washer
4
87
BE0653
533214001
Snap hook
2
88
E07008
533088801
Chain for dusthose
11 links / 36 cm
1
89
BE0232
-
M10x50 hexagon bolt
1
90
E11284
-
M12x22 Resilient pressure piece
1
-
BE0075
534624301
M12 Hexagon nut (low)
Not shown
1
91
E11222
533072701
Hose arm
1
92
E11557
535158701
Cover steer handle
1
93
BE0702
533239501
M8x40 eye bolt
1
94
E11220
533233701
Locking axle
1
95
E09237
533287101
Spring 14,8x64x2,0
2
96
E10556
533225901
Spring axle
2
97
E11228
533280901
Handle mounting shaft
1
-
BE0580
-
M10x20 hex. socket head cap s. DIN912
Not shown
2
-
BE0006
533321101
M10 spring lock washer DIN127B
Not shown
2
-
BE0062
534064101
Washer M10x30x1,5
Not shown
2

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Fig. 02 Machine complete

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Fig. 02 Machine complete
Item Blastrac PN HQV PN Description Remarks Qty
41
E06897
533970001
HDPE strip
2m
42
BG-Brush20mm
534888501
Synth. Brush for 555
2m
43
BE0020
534692701
M6x20 Hexagon socket head cap
4
44
45
E11028
533752801
Rubber seal of floating shroud
1
E11027
533502501
Tightening steel strip
1
46
E11014
533422301
Floating shroud BMG-555
1
47
BE0655
533402401
M6 8x12 hex. Socket head shoulder
ISO7379
3
48
E11008
533653201
Protection cover BMG-555
1
49
E11187
533267601
Rubber bumper 30-20
1
50
E11120
533027101
Holder
2
51
BE0107
533344001
Retaining ring for bore Ø 80mm
1
52
BE0126
533220501
Retaining ring for shaft Ø 50mm
DIN 471
2
53 E07286-IE2ALU / BL
534713901
Motor 4,0kW 3x230/400
1000RPM
1
BG11960-IE2 / BL
534714801
Motor 7,5kW 3x 400V
54
E10231
535913401
Fill-up block steel
1x on 230V version
2
E10231-ALU
534575201
Fill-up block aluminium for 1x230V
Only on 230V version
1
55
E11012_3
535373801
Top coupling
1
56
E11012_2
535378601
Spider for totex 28
1
57
E11012_1
535343201
Bottom coupling
1
58
E11058
533218501
Bearing
1
59
E11010
534699001
Main pulley-BMG-555
1
60
E03993
533371101
Retaining ring for bore Ø 90mm
1
61
E01490
533600701
Bearing
1
62
E06048
534386301
Central bearing housing top
1
63 E11030
533616101
Top drive belt 1

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Fig. 03 Upper & Lower Drive

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Fig.03 Upper & Lower Drive system
Item Blastrac PN HQV PN Description Remarks Qty.
64
E11181
535086501
Balancing plate
2
65
E11182
535086601
Balancing plate-2
1
66
E11013
533375701
V-seal Low drive BMG-555
1
67
E11029
535226501
Plug for bearing housing
3
68
E09985
533043201
Housing BMG-555
1
69
E11061
533503001
Tension pulley assembly BMG-555
1
70
E11047
534415301
Cover plate tension pulley BMG-555
1
71
E11044
535157901
Cover plate contra pulley BMG-555
1
72
E01503
533062201
Centre ring
1
73
E11175
535254001
Tension pulley mount ring
1
74
E11060
533662401
Contra pulley axle assembly BMG-555
1
75
E11022
533413401
Pulley complete BMG-555
3
76
E11006
533545701
Drive pulley compl.BMG-555
1
77
BG11905
534069301
HDT belt - drive
1
78
E11034
535209801
Lower plate BMG-555
1
79
BG007850
533459601
Inspection cover
2
80
BG005827
535154401
Cover
1
81
M6x25 Hexagon socket head cap
18
82
E15287
534762801
Plate for seal
3
83
E13891
534792401
Radial shaft seal
3

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Fig. 04 Tension pulley assembly - E11061
Item
Blastrac PN
HQV PN
Description
Remarks
Qty.
84
E06051
533119701
Pulley
1
85
BE0129
533722901
Retaining ring for shaft Ø 12
DIN 471
1
86
BE0128
533722801
Retaining ring for bore Ø 28
DIN 472
2
87
E06203
533111101
Bearing
2
88
E11046
535253901
Tension pulley axle (PK belt BMG-555)
1

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Fig. 05 Contra pulley assembly – E11060
Item
Blastrac PN
HQV PN
Description
Remarks
Qty.
89
-
Retaining ring for shaft Ø 13
DIN 471
1
90
E06050
533063501
Pulley
1
91
-
Key 5x5x20
DIN 6885A
1
92
BE0076
533914201
Retaining ring for shaft Ø 25
DIN 471
3
93
BE0077
533218301
Retaining ring for bore Ø 52
DIN 472
2
94
222-2331-E
533838201
Bearing
2
95
E09986
533366101
Contra pulley axle – BMG-555
1
96
BE0109
533293401
Key 8x7x20
DIN 6885A
1
97
E11005
535095701
Bearing housing contra pulley – BMG-555
1
98
RB165-2
535363901
Pulley
1
99
E11062
533109601
Taper lock

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Fig. 06 Drive pulley E11006
Item
Blastrac PN
HQV PN
Description
Remarks
Qty.
100
BE0256
533905401
Key 8x7x30
DIN 6885A
1
101
E11011
535147901
Central axle BMG-555
102
Key 10x8x35
DIN 6885A
1
103
E00718
533259701
Taper lock
1
104
E10312
535654001
Pulley
1
105
E00951
533292201
Retaining ring for bore Ø 62
DIN 472
2
106
E11040
535094301
Bearing house
1
107
B20404
533703701
Bearing
1
108
B21631
533332801
Retaining ring for shaft Ø 30
DIN 471
1

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Fig. 07 Pulley (3x) E11022
Item
Blastrac PN
HQV PN
Description
Remarks
Qty.
109
B21631
533332801
Retaining ring for shaft Ø30
DIN 471
3
110
E00951
533292201
Retaining ring for bore Ø62
DIN 472
3
111
BG11817
533794401
Bearing
2
112
E11023
535095101
Bearing housing
113
RB100A3-350
533605901
Taper lock
1
114
RB165-2
535363901
Pulley
1
115
BG005817
533247801
Bering housing
1
116
E09992
534302801
Axle pulley compl. BMG-555
1
117
BE0256
533905401
Key 8x7x30
DIN 6885A
1

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3. Tool plates
E10172-185 Buffer plate 185mm complete (3x per machine)
E12112 Bush hammer set up - 185mm (3x per machine)

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When changing torque bushes, you must use the special bush mounting tool (E12866)
Item
Blastrac PN
HQV PN
Description
Remarks
Qty.
150-158
E10172-185
534622901
185mm buffer system complete
3
150
E12260
533262901
Buffer upper plate
1
151
E12054
533224201
Torque bush
4
152
BE0444
533770501
M10x40 hexagon socket head cap screw
4
153
BE0011
533748301
M8x20 hexagon socket head cap screw
3
154
E12261
533448701
Buffer mid plate
1
155
E12265
533845301
Shock absorber
4 (standard) / 8 (optional)
156
E12262
534371101
Buffer lower plate 185mm
1
157
BE0187
534692001
M6x12 hexagon countersunk screw
8 (standard) / 16 (optional)
158
BE0456
533784401
M8x16 hexagon countersunk screw
3
E12866
534373001
Torque bush mounting tool
1
160-169
E12112
533603401
185mm Bush hammer set up 555
1
160
BG11805
533386501
Buffer plate
1
161
BG11806
534371401
Buffer soft blue
3
162
BE0584
533319201
M8 spring lock washer small
3
163
BE0204
533676101
M8x25 hexagon socket thin head cap
3
164
E07459
533491001
Cutterplate 185mm only
1
165
BE0023
533292901
M10 locking nut
3
166
E09119-2H
534372401
Bush hammer heavy incl. bolt & nut
3
167
BE0723
M10 12x55 hexagon socket head cap screw
3
165-167
E09119-2H
534372401
Bush hammer heavy incl. bolt & nut
3
E09119-2H/SET9
534372501
Bush hammer set of 9
E09119-2HSET15
533113301
Bush hammer set of 15
168
BE0314
533244401
M8x30 plain washer
2
169
BE0030
533356201
M8x25 hexagon head screw
1
164-167
E07460
533076101
Cutter plate c.w. bush hammer 185
1
BG300118-1
533113701
Cutter plate c.w. star wheels
1
E07185-1
531458101
DIAMAG 185mm adapter plate
1
E09399/fine
534244701
Velcro plate 185mm fine
1
E09399/coarse
534244601
Velcro plate 185mm coarse
1
E10691
533290801
185mm Diamag PCD plate
1
BG200994
533107901
Plate for wings 185mm
1
BG200989
534538901
Dry polish dot holder 185mm
1
E06447
533106401
DIAMAG adapter plate for dots
3
BG185001 –
BG185007 534447001
534448001
Polishing pads 185mm
1
BG185M004 –
BG185M007 534441801
534442101
Maintenance pads 185mm
1

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4. Fault diagnose frequency drive
For a complete overview of faults and how to resolve them, scan the QR code which is on the front
of the frequency drive.
Does the inverter shows an “INF” fault, reset the machine.
If the machine does not work after that, call you distributor.
To reset the machine, put out the power supply and wait 5 minutes.
Then start up the machine again. Call a technician if the machine still not works.

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