Blitz DUAL-SBC SPEC S User manual

&
&
"BLITZ" - the ability to progress in every parameter of the motor vehicle.
Established in 1980,
"
BLITZ
"
has revolutionized the automotive industry.
Established
in
1980
,
BLITZ
has
revolutionized
the
automotive
industry
.
Bli
t
z P
e
rf
o
rm
a
n
ce
Sa
l
es
Fax 626 839-8340
www.Blitz-Performance.com
Blitz
Performance
Sales
17300 Railraod St. #B
City of Industry, CA 91748
Tel 626 839-8350
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DISCLAIMER
DISCLAIMER
* The DSBC SPEC S ( part # 15058 ) is not recommended for high boosting
cars or cars with twin turbo or sequential turbo set ups.
* The DSBC SPEC R ( part # 15059 ) is recommended for high boosting
vehicles or cars equipped with a twin turbo set up or sequential set up
vehicles
or
cars
equipped
with
a
twin
turbo
set
up
or
sequential
set
up
.
* "Blitz" and it's are not responsible for any injuries or damages
caused by installation of this product
* "Blitz" and it's dealers are not responsible for any damages caused
to the vehicle by installation of this product
to
the
vehicle
by
installation
of
this
product
.
* This device is to change boost pressure but does not give or
reduce fuel to the vehicle.
* Boost controller does not go below the stock boost pressure.
*C
* Check the parts list to make sure you are not missing any parts
to this device.
* Too much boost or not enough fuel pressure can cause damage
to engine and vehicle. Be careful and make sure that the vehicle
sufficient fuel pressure for desired boost setting. We are not
responsible for damage to the device vehicle or engine cause
respons
ibl
e
f
or
d
amage
t
o
th
e
d
ev
i
ce, ve
hi
c
l
e, or eng
i
ne cause
by improper tuning.
* IMPORTANT! The product from Blitz North America has
been designed and intended for off road applications. Some
products are legal for sale and use only on racing vehicles, which
may never be driven on the public highway
may
never
be
driven
on
the
public
highway
.
* Do not try to install this device on a hot engine. Please take this
unit to a qualified installer.
* Removal of warranty sticker and or modification of any parts
may void warranty.
yy
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2
PARTS LIST
CONTROL UNIT SPEC S SOLENOID * SPEC R SOLENOID ** SPEC S HARNESS *
1 Pc. 1 Pc. 1 Pc.
SPEC R HARNESS ** CLAMPS
1 Pc.
RUBBER HOSEPLASTIC HOSE
6 Pc.
PLASTIC REDUCER
1 Pc.1 Pc. 1 Pc.
PLASTIC TMETAL TPLASTIC HOSE JOIN
1 Pc.1 Pc.
WIRE TAPS PLASTIC TIES DOUBLE SIDED TAPENUT AND BOLT SET
1 Pc.1 Pc.
2 SET2 Pc. 6 Pc.
INSTALLATION MANUAL 1 Pc.
1 Pc.
* The Spec S boost controller and will come with the Spec S harness and Spec S solenoid.
** The Spec R boost controller and will come with the Spec R harness and Spec R solenoid.
* The harness for the Spec S boost control will not plug into the Spec R solenoid.
** The harness for the Spec R boost control will not plug into the Spec S solenoid.
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3
Spec S solenoid unit installation
For best results keep the solenoid unit within three feet
from the turbo.
If th l id it i th th f t
OUT
BLEEDER
If
th
e so
l
eno
id
un
it
i
s more
th
an
th
ree
f
ee
t
away,
boost response can be poor and boost spikes or surges
may occur.
Use hose enlargement adapter as show in the picture if
necessary. Use the supplied clamps to prevent leakage.
The IN port is for the pressure source from the turbo
OUT
IN
ENLARGEMENT
HARNESS
The
IN
port
is
for
the
pressure
source
from
the
turbo
.
The OUT port connects to the actuator or wastegate.
The BLEEDER port is left open.
Connect main wiring harness to the solenoid unit and to the control unit.
* Th DSBC SPEC S ( t # 15058 ) i t d d f hi h b ti
*
Th
e
DSBC
SPEC
S
(
par
t
#
15058
)
i
s no
t
recommen
d
e
d
f
or
hi
g
h
b
oos
ti
ng
cars or cars with twin turbo or sequential turbo set ups.
Spec R solenoid unit installation
For best results keep the solenoid unit within three feet
from the turbo.
If the solenoid unit is more than three feet away,
boost response can be poor and boost spikes or surges
may occur.
The IN port is for the pressure source from the turbo.
The OUT port connects to the actuator or wastegate. OUT IN
Connect main wiring harness to the solenoid unit to the
control unit.
* The DSBC SPEC R ( part # 15059 ) is recommended for high boosting
vehicles or cars equipped with a twin turbo set up or a sequential set up .
WARNING keep hands and parts away from hot engine components Install items when
WARNING
--
k
eep
h
an
d
s an
d
par
t
s away
f
rom
h
o
t
eng
i
ne componen
t
s.
I
ns
t
a
ll
it
ems w
h
en
the engine is cool. The turbo may still be hot even after engine is cooled
.
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4
TURBO SYSTEM EXAMPLES
Actuator type set up
ACTUATOR
ACTUATOR
Remove the stock hose which connects the actuator to the turbo. Use the supplied rubber hose
to connect the actuator port to the out port of the solenoid. Use the supplied rubber hose to connect
the out port on the turbo to the in port of the solenoid.
ACTUATOR
IN port
OUT port
Vehicles equipped with stock solenoids
TO STOCK SOLENOID
FACTORY
"
T
"
FITTING
A
CTUATOR
FACTORY
T
FITTING
For vehicles equipped with stock a stock solenoid, locate the factory T and remove the factory solenoid line
from the factory "T". The cap off the stock solenoid line. Leave the factory solenoid in the vehicle still
connected to factory electrical harness.
After this procedure is complete, follow the instructions above for the actuator type set up.
IMPORTANT: For Actuator setup, please be sure that AC is set on back of the controller
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5
Dual port actuator set up
Cut the hose between stock solenoid and dual port actuator. Cap off both ends of the hoses.
Leave the factory solenoid in the vehicle still connected to factory electrical harness.
After this procedure is complete, follow the instructions on the previous page for the actuator type set up.
External wastegate set up
Connect a pressure port from before the throttle body to the IN side of the solenoid unit.
The solenoid unit out port will connect to the top port of the external wastegate ( A ).
The bottom port of the wastegate ( B ) should be connected to the turbo.
Use supplied hose clamps to prevent pressure leak.
IMPORTANT: For External Wastegate setup, please be sure that WG is set on back of the controller
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6
Control unit installation
Dual-SBC spec S Dual-SBC spec R
supplied
j
oin
supplied vacuum
source supplied
join
supplied vacuum
source
j
o
p
tional + -
spec S solenoid
o
p
tional + -
spec R solenoid
Connect the harness to the solenoid unit and to the control unit.
Tap the supplied metal T to a vacuum source behind the throttle body. Then use the supplied plastic
hose and join to connect the vacuum source to the control unit.
Connect the red wire ( + ) to a 12 volt ignition.
Connect the black ( - ) wire to a ground.
The 3-wire coupler is not to be used in basic installation. It is for an optional unit.
spec
R
solenoid
ABOUT THE CONTROLLER
1- Left knob
* Left knob is used to change modes and when depressed will unlock boost settings
2
-
LCD display
123
4567
2
LCD
display
* Shows different modes and turns red when warning function is used.
3- Right knob
* Right knob is used to set boost settings and to change various functions within each mode
4- 3 pin harness
* Optional harness for data system. Not used for basic operations.
5- AC / WG switch
* Switch to change between actuator and external wastegate settings.
6
4ih
6- 4 pin harness
* Connects to the main harness.
7- Pressure hose
* Used to sense pressure from behind the throttle body
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7
MODE SETTINGS
Modes in order when turning knob clockwise
1
⇔
2
⇔
3
⇔
4
⇔
M
⇔
OFF
⇔
WARN
⇔
S
1 ⇔ 2 ⇔ 3 ⇔ 4 ⇔ M ⇔ OFF ⇔ WARN ⇔ S
NOTE - When the warning goes off, the "WARN" blinks and the screen turns red.
NOTE - When Scramble function is on, the "S" will blink.
EXPLANATION OF EVERY MODE
EXPLANATION
OF
EVERY
MODE
Mode - 1, 2, 3, 4 The DSBC allows the user to program in 4 independent
boost settings
Mode - Off This mode turns off boost controller. The boost settin
g
s will return
This
mode
turns
off
boost
controller.
The
boost
settings
will
return
to factory set specifications. The boost gauge and peak hold
can still be used in off mode.
Mode - warning & limiter
This displays the user set warning level. The screen should turn
red and an alarm should sound when warning is activated
This mode displays the user set limiter setting
( boost reduction level when warning mode is activated )
The warning & limiter is used to warn and prevent the user from over boosting or boost spikes.
Mode - Scramble boost
This displays the percentage of boost set for scramble
boost function.
This displays the time duration (in seconds) scramble boost
is activated
Mode - Boost and peak hold
This mode displays current vehicle boost or vacuum.
This shows the highest level of boost achieved by the vehicle.
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8
Mode - M
This mode is for the optional Map Analyzer mode. When the
Map Analyzer is not connected, this mode will stay at zero.
* The user must purchase the optional map analyzer unit to use this function.
Mode - Gain setting
The gain setting adjust the boost sensitivity of the boost controller.
This is used to adjust boost response and to lower boost spikes.
OPERATION INSTRUCTIONS
Setting the desired boost.
The DSBC allows the user to set boost at 4 different settings ( channels 1, 2, 3, 4 ).
To set boost:
A- Turn the mode button to channel 1. The number " 1 " will appear.
Push the mode button the number " 1 " will flash on the left.
EXAMPLE ONL
Y
MODE BUTTON
B- Push volume button until the " SET " appears on the
pp
right. Then turn volume knob to desired ratio.
EXAMPLE ONL
Y
VOLUME BUTTON
VOLUME
BUTTON
C- Repeat steps A and B to set channels 2 - 4.
WARNING - the number boost setting displayed does not represent actual boost, it is a percentage ratio.
0 represents stock boost, 100 represents maximum turbo charger capabilities. Always start of by setting the
ratio low and slowly increase the ratio until the desired boost setting is achieved.
IMPORTANT - A boost gauge, an egt gauge, or an Air Fuel Analyzer should used when setting the
DSBC. The DSBC does not add fuel in any way. The user should always start with the boost
percentage set at low then slowly adjust to the desired setting.
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9
SCRAMBLE MODE
Scramble boost allows the user to set an increase in boost pressure for a desired time.
MODE BUTTON VOLUME BUTTON
IMPORTANT - the scramble boost setting is an additional amount of boost added on top
of what the current channel is set on.
IN EXAMPLE - if channel 2 is set at 50, and the scramble boost is set at 10 then
,
the total boost when scramble boost is activated will be at 60.
This will continued every gear until the scramble boost is turned off.
To set the scramble boost mode turn mode button until " S " flashes.
1- Turn volume button to set to desired scramble boost. The letter " P " should appear.
2- Press volume button to enter time setting. Turn volume button to set the duration of
scramble boost The letter"C"should appear
scram
bl
e
b
oos
t
.
Th
e
l
e
tt
er
"
C
"
s
h
ou
ld
appear.
( Scramble time is set in duration of seconds )
IMPORTANT - To turn scramble boost off both " P " and " C " have to be set at 0.
BOOST GAUGE AND PEAK HOLD DISPLAY
When in channel 1, 2, 3, 4, M, or Off, pressing the volume knob will change to boost display
mode, peak hold mode, and boost setting mode.
*Peak hold records the highest boost pressure achieved by the vehicle.
*Peak hold remains in memory until the user resets the unit.
* To reset peak hold reading, switch modes to peak hold mode and press the Mode button.
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10
WARNING AND LIMITER MODE
MODE BUTTON VOLUME BUTTON
WARNING MODE
-The DSBC allows The user to set boost warning. This unit will sound and The screen will turn red
g
when boost levels are passing the desired warning.
-To set the warning, turn the Mode knob until the screen turns red and the " WARN " appears.
( If the DSBC is in the limiter mode, press the Volume button and it will switch to warning mode. )
-When in warning mode turn the Volume button to the desired warning setting.
-The warning is set in hkPa and can be set from 0 to 2.5 hkPa.
-To shut off the warning leave the warning at 0. When warning is on "WARN" will appear. When the
Warning is off the letter "WARN" will not show up.
LIMITER MODE
-The limiter mode is activated automatically when boost levels go above the set warning.
-To set limiter mode unit must be in warning mode. Press volume button once and a negative sign
should appear. Then turn volume button to desired setting. ( Recommended - 7 to - 10 setting).
-This will reduce the boost the ratio set.
-The limiter does not work when limiter is set to 0. To turn the limiter off, set limiter to 0.
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11
GAIN SETTING
Volume Mode
Channels will flash Turn
Gain is used to adjust boost response. The gain must be set to achieve the quickest boost response
without boost spikes or over boosting. If the gain is set too low the boost response may be poor. If the
pgg pyp
gain is set to high there may be boost spikes or overboost.
To set gain:
1- Unit must be in either channel 1, 2, 3, 4, or M.
2- Press mode button and hold for three seconds. The unit will beep. Channels 1, 2, 3, 4 and M should flash.
3- Turn the volume button to set gain.
4 Press mode button to exit
4
-
P
ress mo
d
e
b
u
tt
on
t
o ex
it
.
CAUTION -If the gain is set to high it may cause boost spikes or increase boost pressure.
Recommended gain settings
Gain
5
Motor
2
J
Z
G
TE
Vehicle
J
ZA
80
5
5
5
5
5
20
5
5
10
FC3S
FD3S
2JZGTE
7MGTE
3SGTE
13BT
13BREW
JZA80
MA70
SW20
S13/S14
R32,R33
Z32
32
SR20DET
RB26DETT
VG30DETT
G63
10
5
**This is only a recommendation.
6G72
D32A
Z16A 4G63
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3
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