Blue Diamond Extreme Duty 2 Series User manual

1
Extreme Duty Series 2 Augers Operators Manual May2020
Blue Diamond® Attachments
Extreme Duty Series 2 Augers
Owner's Manual

2 Extreme Duty Series 2 Augers Operators Manual May2020

1 CRITICAL INFORMATION -SERVICE INTERVALS
CRITICAL -DO NOT CONNECT OR OPERATE YOUR DRIVE UNIT
WITHOUT FIRST HAVING READ AND UNDERSTOOD THIS STATEMENT
Your Blue Diamond® Extreme Duty Series 2 Augerx is a high performance attachment that is designed
for Drilling, Screw Anchoring (Pier) installation, Core Barreling and other extreme
applications where it is seeing high levels of torque. To avoid premature wear and failure, and to fulfill
your terms of warranty please read this statement.
All Blue Diamond® Extreme Duty Series 2 Augers must have a first oil change within the first 30hrs
(extreme use) or 50hrs (Moderate use) or 3mths (which ever comes first) of use to ensure the bed
in of the drive unit. For more detailed information please read pages 43 -- 46
If the first oil change is not performed within this period excessive wear within the gearboxx will occur
that will cause premature failure. All Warranty will be void.
Oil must then be changed thereafter every 300/500hrs and a full service every 12mths must be
performed by an authorized service agent to ensure Warranty requirements are met.
In the event of a failure under the warranty period:
•Contact Blue Diamond® immediately, DO-NOT DISASSEMBLE YOUR DRIVE without first
obtaining written permission and instructions from Blue Diamond®.
•Proof of service must be provided in hard copy form of both operational and service history
(in-cluding serial number of gearbox and hydraulic motor) records. Service must be performed
by an authorized Blue Diamond® service agent.
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4 Auger Drives Operators Manual May2020

3 TO THE PURCHASER
THANK YOU
Congratulations on the purchase of your new High Performance Blue Diamond® Extreme Duty Series 2 Auger. This product was
carefully designed and manufactured to give you years of dependable service. It is mandatory that oil changes are performed at the
specified interval to keep it in top working condition (maintenance - chapter 12).
The complete manual must be read and understood before connecting and operating. Be sure to observe all safety precautions and
maintenance procedures as described in this manual.
Optional Extras are available for special applications or extreme conditions: these are noted throughout the manual. Contact your
Blue Diamond® dealer for any further information pertaining to this product or for further information on other products available in
the Blue Diamond® range.
ABOUT THIS MANUAL
This manual has been designed to help you do a better,
safer job. Read this manual carefully and
become familiar with its contents before
connecting and operating.
Remember; never let anyone operate this unit without
reading the "Safety Precautions" and "Operating
Instructions" sections of this manual. Unless noted
otherwise, right and left sides are determined from the
position of the machine operator when facing forward.
SAFETY ALERT SYMBOL
AThis is the "Safety Alert Symbol" used by this industry. This symbol is used to warn
of possible injury. Be sure to read all warnings carefully. They are included for your
safety and for the safety of others working with you.
5

Your Blue Diamond Extreme Duty Series 2 Auger is a user non serviceable part. Unauthorized
disassembly will void warranty. All service and warranty must be performed by an authorized Blue
Diamond® dealer. Contact your local Blue Diamond® dealer for details.
DRILLING DRIVES ANCHOR DRIVES 2-SPEED DRIVES
EX1, EX2, EX3, EX4,
EX4HF, EX5HF,
EX6HF, EX7HF,
EX9HF, EX12HF,
EX13HF, EX16HF,
EX20HF, EX25HF,
EX30HF, EX7LP,
EX9LP, EX12LP,
EX13LP, EX16LP,
EX20LP, EX25LP
AEX5HF, AEX6HF,
AEX7HF, AEX7LP,
AEX9HF, AEX9LP,
AEX 12HF,
AEX12LP, AEX13HF,
AEX13LP, AEX16HF,
AEX16LP, AEX20HF,
AEX20LP, AEX25HF,
AEX25LP, AEX30HF
2EX5HF, 2EX6HF, 2EX7HF,
2EX9HF, 2EX12HF, 2EX13HF,
2EX16HF, 2EX20HF, 2EX25HF,
2EX30HF, 2EX7LP, 2EX9LP,
2EX12LP, 2EX13LP, 2EX16LP,
2EX20LP, 2EX30LP, 2AEX5HF,
2AEX6HF, 2AEX7HF, 2AEX9HF,
2AEX12HF, 2AEX13HF,
2AEX16HF, 2AEX20HF,
2AEX25HF, 2AEX30HF,
2AEX7LP, 2AEX13LP, 2AEX9LP,
2AEX12LP, 2AEX16LP,
2AEX20LP, 2AEX25LP

G
B
F-1
C
E
J
D
H
I
A
OR
K
D
F-2
F-3
L
M
N
BDA MOTOR CONTROL HARNESS

5 SAFETY PRECAUTIONS - GENERAL INFORMATION
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO
INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN
RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS: ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS: Note the use of signal words DANGER, WARNING, and CAUTION with the safety messages. The appropriate signal
word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. This signal word is to be
limited to the most extreme situations, typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury, and includes hazards
that are exposed when guards are removed. It may also be used to alert against unsafe practices and indicate potential failure or damage
to equipment.
CAUTION: Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
This section is composed of various warnings and safety tips. Read and learn all the information in this section before you attempt
to use your attachment. Also read your machines owner's manual before using your equipment. This knowledge will help you operate
your unit safely. Do not take this information lightly, it is presented for your benefit and for the benefit of others working around
you.
The "Safety Alert Symbol" A will be used throughout this manual. It will appear with the word DANGER, WARNING, or CAUTION, and
a safety message pertaining to the specific topic being covered. Take the time to read these messages as you come across them.
8 Extreme Duty Series 2 Augers Operators Manual May 2020

WARNING
A
WARNING
A
WARNING
A
WARNING
A
KNOW WHERE UTILITIES ARE
5 SAFETY PRECAUTIONS -GENERAL INFORMATION
Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call or your local
UTILITIES location service provider for location of buried utility lines, gas, water, and sewer, as well as any other
hazard you may encounter.
EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY
CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE.
It is recommended to use dust suppression, dust collection and if necessary personal protective equipment during the
operation of any attachment that may cause high levels of dust.
REMOVE PAINT BEFORE WELDING OR HEATING
Hazardous fumes/dust can be generated when paint is heated by welding, soldering or using a torch. Do all work
outside or in a well ventilated area and dispose of paint and solvent properly. Remove paint before welding or heating.
When sanding or grinding paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint
stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other
flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
END OF LIFE DISPOSAL
At the completion of the useful life of the unit, drain all fluids and dismantle by separating the different materials (rubber,
steel, plastic, etc.). Follow all federal, state and local regulations for recycling and disposal of the fluid and components.
9

5 SAFETY PRECAUTIONS - GENERAL INFORMATION
WARNING
A
WARNING
A
WARNING
A
OPERATING THE PLANETARY DRIVE
•An operator must not use drugs or alcohol, which can change his or her alertness or coordination. An operator taking
prescription or over-the-counter drugs should seek medical advice on whether or not he or she can safely operate
equipment.
•All bystanders should be kept a minimum of 20 feet away from the working area of the drive.
•Do not allow site workers to climb or ride on a drill mast, planetary drive, auger bits or auger extension at any time,
including while stationary, in operation or being moved or rotated.
•Operate only from the operator's station.
•Avoid steep hillside operation which could cause the machine to overturn. Consult your machines operator's and safety
manuals for maximum incline allowable.
•Reduce speed when driving over rough terrain, on a slope, or turning, to avoid overturning the vehicle.
Travel only with the planetary drive in a safe transport position to prevent uncontrolled movement. Drive slowly over
rough ground and on slopes.
•Tether any auger, anchor or extensions connected to the drive with a chain if necessary, to prevent uncontrolled swing-
ing of the attachments when moving from position to position.
•Do not drive close to ditches, excavations, etc., cave in could result.
•Before exiting the machine, lower the attachment to the ground, apply the parking brakes, turn off the prime mover's
engine, and remove the key.
•Flow and pressure gauges, fittings, and hoses must have a continuous operating pressure rating of at least 25%%
higher than highest pressures of the system.
•Do not smoke when refueling the prime mover. Allow room in the fuel tank for expansion. Wipe up any spilled fuel.
Secure cap tightly when done.
•Remove the auger drive from the prime mover before transporting to and from the jjob site.
•Planetary Drives shall be used only for their designed intent and shall not be loaded beyond their rated capacity. Over-
loading or exceeding the manufacturers specifications will void all warranty.
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Extreme Duty Series 2 Augers Operators Manual May 2020

WARNING
A
WARNING
A
5 SAFETY PRECAUTIONS- GENERAL INFORMATION
OPERATING THE PLANETARY DRIVE CONT ....
•Drill stem rotation must be stopped before adding or removing sections, or making adjustments to the drill
stem or sampling equipment.
•Augers shall be cleaned only when the rotating mechanism is in neutral and the auger stopped; long-handled
shovels shall be used to move cuttings from the auger. Materials heavier than 22Ibs must be moved
mechanically or by using at least two people.
•Drilling operations must be stopped in the event of local thunderstorm, or lightning activity. During operation,
weather conditions shall be monitored: operations shall cease during electrical storms or when electrical storms
are imminent.
•Open bore holes must be capped and flagged.
STORAGE OF THE PLANETARY DRIVE
Seal hydraulic quick couplers from contaminants and secure all hydraulic hoses off the ground to help prevent
damage.
Clean the unit thoroughly, removing all mud, dirt, and grease.
Inspect for visible signs of wear, breakage, or damage. Order any parts required and make the necessary re-
pairs to avoid delays upon removal from storage.
Check that drive unit motor and hoses are full of clean oil and planetary is full.
Coat liberally with grease the output shaft and collar, extension shaft and collar, and all connecting pins to pre-
vent rust and reduce wear.
Tighten loose nuts, capscrews and hydraulic connections.
Replace decals that are damaged or in unreadable condition.
Store unit in a dry and protected place. Leaving the unit outside will materially shorten its life.
11

5 SAFETY PRECAUTIONS -GENERAL INFORMATION
WARNING
A
WARNING
A
WARNING
A
WARNING
A
GROUND PERSONNEL AND BYSTANDERS
•Be alert to others in the work area. Be sure others know when and where you will be working. Make sure no
one is behind equipment or within 20 feet of it operating.
•Loose fitting clothing, long hair, jewellery and equipment which might become entangled in moving equipment
are prohibited while working near Auger Drills or Anchoring equipment.
•Operators, helpers, and other personnel working near Auger Drills or screw piling equipment must wear steel-
toe safety shoes, safety glasses, and hard hats as a minimum. Hearing protection, respirators, and personnel
protective clothing will be specified in the site-specific Health and Safety Plan.
MAINTAINING THE PLANETARY DRIVE
•Before performing maintenance, lower the attachment to the ground, apply the parking brakes, turn off the
engine, and remove the key.
•Drill rigs must be shut down and properly locked-out and tagged before repairs or maintenance is per-formed.
Only properly trained and qualified individuals are permitted to perform repairs and maintenance.
•Never adjust a relief valve for pressure higher than recommended by the machine's manufacturer.
TRANSPORTING
Follow all local government regulations that may apply along with recommended tie down points and any equipment
safety precautions at the front of this handbook when transporting your attachment.
TIE DOWN POINTS
•Tie down points are identified by tie down decals where required. Securing to trailer at other points is unsafe and
can damage attachment.
•Do not attach tie down accessories around cylinders or in any way that may damage hoses or hydraulic
components.
•Attach tie down accessories to unit as recommended.
•Check unit stability before transporting.
Verify that all tie down accessories (chains, slings, ropes, shackles and etc.) are capable of maintaining attachment
stability during transporting and are attached in such a way to prevent unintended disengagement or shifting of the
unit. Failure to do so could result in serious personal injury or death.
12 Extreme Duty Series 2 Augers Operators Manual May 2020

6 SAFETY -WORKING WITH THE ATTACHMENT
WHEN DEALING WITH HYDRAULICS DURING ANY TYPE OF ASSEMBLY,
OPERATION, MAINTENANCE, OR OTHER WORK ON OR NEAR THIS PRODUCT
•Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death. Hydraulic leaks under pressure
may not be visible!
•If any fluid penetrates the skin, GET IMMEDIATE MEDICAL ATTENTION!!
•Wear safety glasses, protective clothing, and use a sound piece of cardboard or wood when searching for hydraulic leaks.
DO NOT USE YOUR HANDS!
•Before connecting or disconnecting hydraulic hoses, read your machine or power unit's operator's manual for detailed
instructions on connecting and disconnecting hydraulic attachments.
•Make certain that all parts meet the specifications for this product when installing or replacing hydraulic hoses or fittings.
•After connecting hydraulic lines:
oSlowly and carefully raise the loaders arm/s and cycle the rollback/ dump cylinders to check hose clearances and to
check for any interference.
oOperate the hydraulics on this product to ascertain forward and reverse.
oMake certain that the hoses cannot interfere with or actuate the quick-attach mechanism.
oMake certain that hoses will not be pinched, or get tangled, in any equipment.
•Do not lock the auxiliary hydraulics of your power unit in the "ON" position.
•Refer to your power unit's operator's manual and this manual for procedures and intervals, then inspect and maintain the
entire hydraulic system to insure that the fluid remains clean, that all devices function properly, and that there are no fluid
leaks.
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Extreme Duty Series 2 Augers Operators Manual May 2020

6 SAFETY -WORKING WITH THE ATTACHMENT
WHEN MOUNTING THIS PRODUCT TO YOUR MACHINE
•Refer to the operator's manuals of your machine, and your quick-attach for special or detailed mounting instructions.
•This product should fit onto the quick-attach Frame or Hitch (Machine Mount).
•If this product does not fit properly, contact your Blue Diamond® Dealer before operating.
•Never place any part of your body into the mounting plate, frame, hitch or loader holes. A slight movement of the power
unit and this product could cause serious injury.
•Where 'Dead Man' connections are connected or installed, do not disengage, tamper with or remove them.
WHEN ADJUSTING, SERVICING OR REPAIRING THIS PRODUCT
•Make no modifications to your Drive Unit.
•When making repairs use only authorized Blue Diamond® service agents, use only genuine Blue Diamond® parts for
the gearboxx. For fasteners, hydraulic hoses, or hydraulic fittings, use only properly rated parts.
•Replacement parts must also have safety signs attached.
15

6 SAFETY - DECAL LOCATION
GENERAL INFORMATION
The following decals are reductions of the actual decals
used on auger drives. Use this information to order
replacements for lost or damaged decals. Be sure you
understand all decals before operating the attachment. They
contain information you need to know for attachment safety.
IMPORTANT
Keep all safety decals clean and legible. Replace all
missing, or damaged safety decals. When replacing parts
with safety decals attached, the safety decals must also be
replaced.
REPLACING SAFETY DECALS
Clean the area of application with a nonflammable solvent,
then wash the same area with soap and water. Allow the
surface to dry. Remove the backing from the safety decal,
exposing the adhesive surface. Apply the safety decal to the
position shown in the diagram, and smooth out any bubbles.
DECAL LOCATION
Safety I Warning decals should be placed on each side of
the drive unit facing any bystanders.
ORDERING NEW DECALS
Contact your local Blue Diamod® Attachments dealer to
obtain new safety decals as well as logo and model decals.
16 Extreme Duty Series 2 Augers Operators Manual May 2020
&CAUTION
&
HIGH-PRESSURE
FLUID HAZARD
To prevent serious injury:
Relieve pressure on system
before repairing, adjusting or
disconnecting.
Wear proper hand and eye
protection when searching
for leaks. Use wood or
cardboard Instead of hands.
Entanglement with rotating
parts can cause lnfury.
Keep onlookers 20 ft. {Sm)
clear of all moving parts.
Read operator's manual
before operation.
NOTICE
Keep all components In
®good repair.
Change the gear oil after
6 months or 60 hours of
moderate operation, then
every 500 hours or
12 months. Whichever
comes first.
Do not rapidly engage
forward/reverse to clear
spoil from auger.
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FORI/VAAO STOP
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7 BEFORE USE
The key feature of your Blue Diamond® Attachments Auger Drive is low maintenance, regular oil changes only are required. It contains no
user serviceable parts, unauthorized disassembly will void warranty. WRITTEN PERMISSION FROM BLUE DIAMOND®
ATTACHMENTS MUST BE OBTAINED before performing any disassembly.
SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS
BEFORE BEGINNING ANY DRIVE UNIT MAINTENANCE.
BEFORE FIRST USE
•Inspect the attachment for shipping damage. If damage does exist, do not operate until the damaged parts have
been replaced or repaired.
BEFORE EACH USE
•Make sure that all nuts and bolts are in place and properly tightened.
•Make sure that all other fasteners are in place and are performing their specified function.
•Make sure that all hydraulic fittings are tightened and that there are no leaks in any fittings or hoses.
•Make sure that all safety signs are in place, are clean, and are legible. (SEE THE SAFETY SIGN SECTION)
•Check for any oil leaks.
•Wear and tear on pins, linkages, clips, bushes and hood.
•Ensure any damage or excessively worn parts are replaced.
•Always wear safety goggles or glasses when inspecting equipment.
WARNING!
If injured by injected fluid, see a doctor at
once. If your doctor is not familiar with this
type of injury, ask him to research it
immediately to determine proper treatment.
Escaping fluid under pressure can have
sufficient force to penetrate the skin
causing serious personal injury. Fluid
escaping from a very small hole can
be almost invisible. Use a piece of
cardboard or wood, rather than hands
to search for suspected leaks. Keep
unprotected body parts, such as
face, eyes, and arms as far away as
possible from a suspected leak. Flesh
injected with hydraulic fluid may develop
gangrene or other permanent disabilities.
17

Auger Drives Operators Manual May 2020
MS1
EX1
EX2
EX3
EX4
EX4HF
EX5HF
EX6HF
EX7HF
EX9HF
EX12HF
EX13HF
EX16HF
EX20HF
EX25HF
EX30HF

POWER
MODEL PRV ECV Case Drain HP Kw
2 SPEED DRIVE UNITS -LOW PRESSURE (3000PSI)
2EX7LP&2AEX7LP Inc
2EXLP Opt/2AEXLP Inc
Inc 55 41
2EX9LP&2AEX9LP Inc Inc 60 45
2 EX12LP &2AEX12LP Inc Inc 60 45
2EX16LP &2AEX16LP Inc Inc 67 50
2EX20LP &2AEX20LP Inc Inc 80 60
2EX25LP &2AEX25LP Inc Inc 80 60
2 SPEED DRIVE UNITS • STANDARD PRESSURE (3500PSI)
2EX5HF &2AEX5HF Inc DDT Opt/ADT Inc Inc 55 41
2EX6HF & 2AEX6HF Inc
2EXHF Opt/2AEXHF Inc
Inc 55 41
2EX7HF&2AEX7HF Inc Inc 55 41
2EX9FH &2AEX9HF Inc Inc 60 45
2EX12HF &2AEX12HF Inc Inc 60 45
2EX13HF & 2AEX13HF Inc Inc 67 50
2EX16HF & 2AEX16HF Inc Inc 67 50
2EX20HF &2AEX20HF Inc Inc 80 60
2EX25HF & 2AEX25HF Inc Inc 80 60
2EX30HF &2AE30HF Inc Inc 80 60
MAXIMUM FLOW
GPM@PSI
53 1800
53 1950
53 1950
53 2200
53 2600
53 2600
53 1800
53 1800
53 1800
53 1950
53 1950
53 2200
53 2200
53 2600
53 2600
53 2600
7 BEFORE USE
MAXIMUM PRESSURE
PSl@GPM
3000 27
3000 29
3000 29
3000 33
3000 39
3000 39
3500 27
3500 27
3500 27
3500 29
3500 29
3500 33
3500 33
3500 39
3500 39
3500 39
19
2EXLP Opt/2AEXLP Inc
2EXLP Opt/2AEXLP Inc
2EXLP Opt/2AEXLP Inc
2EXLP Opt/2AEXLP Inc
2EXHF Opt/2AEXHF Inc
2EXHF Opt/2AEXHF Inc
2EXHF Opt/2AEXHF Inc
2EXHF Opt/2AEXHF Inc
2EXHF Opt/2AEXHF Inc
2EXHF Opt/2AEXHF Inc
2EXHF Opt/2AEXHF Inc

8 COMMISIONING PROCEDURE
NOTE: BEFORE THE DRIVE UNIT IS EVEN CONNECTED TO THE MACHINE ENSURE THAT
THE DRIVE IS FULL OF HYDRAULIC OIL AND THE GEARBOX IS FULL OF GEAR OIL.
All Blue Diamond® Attachments planetary drive units are dispatched from the
factory full of fluids
(hydraulic and gearbox oil) unless this warning decal is attached.
The decal is only applied in special circumstances, for example if a drive unit
needs to be air-freighted to the customer. Air transportation regulation prohibits
certain fluids from being air-freighted.
If there are no fluids in the drive unit at the time of dispatching, then the decal
will be applied to the drive unit.
,.. "
WARNING -
THIS UNIT HAS BEEN SHIPPED WITHOUT OIL -
FILL BEFORE USE
1. Once you have determined if the drive unit has gearbox oil in or requires oil, ensure that the correct grade and quantity
of oil is used. DO NOT RUN THE DRIVE UNIT WITHOUT OIL. Connect the hydraulic hoses and if required, optional 2
speed electrical harness to the machine. If the customer has ordered the optional Pressure Differential Kit and the align
Kit, then there will be 2 additional electrical harness to connect.
20 Extreme Duty Series 2 Augers Operators Manual May 2020