Blue Diamond EXTREME DUTY Series User manual

Owner:
Date Purchased:
Model #: Serial #:
Manual #: 9MBDEX2457100
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Operator’s Manual
Blue Diamond Attachments
4512 Anderson Road
Knoxville, TN 37918
Tel: [phone] Fax: [phone]
E-mail: [email protected]
Website: www.bluediamondattachments.com
MODELS
BLUE DIAMOND
EXTREME DUTY
AUGER SERIES
DANGER
EX600 Hex,
EX1000 Hex,
EX1500 Hex,
EX2000 Hex,
EX600 Round
EX1000 Round
EX1500 Round
EX2000 Round

Dear Owner/Operator,
Thank you for purchasing this Blue Diamond Hydraulic Earth Auger. We appreciate your business.
Your safety as an operator of our product is very important to us. Therefore, before you
assemble, install, operate, or maintain your Blue Diamond Earth Auger, read and understand this
manual thoroughly. If there is anything you do not understand, immediately contact your
dealer, or contact our factory direct.
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Your satisfaction in the performance and longevity of our product is also very important to us and
can be prolonged by proper assembly, installation, operation, and maintenance as instructed in this
manual.
Thank you again for your business and for your trust in our product. Please feel free to
contact us at any time for further assistance.
Sincerely,
Blue Diamond Attachments
4512 Anderson Road, Knoxville, TN 37918
Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.bluediamondattachments.com

Foreword
3
Page
Letter to the Owner/Operator ............................................ 2
Foreword ............................................................ 3
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety............................................................... 4
Drive Unit Specifications ............................................... 6
Hydraulic Requirements ................................................ 7
Assembly & Installation ................................................ 8
Operation ............................................................ 15
Troubleshooting....................................................... 17
Maintenance.......................................................... 18
Drive Unit Parts....................................................... 19
Decals & Safety Signs.................................................. 20
Augers & Accessories .................................................. 22
Warranty................................................... Form No. 3317
Please read this manual thoroughly!
Before you assemble, install, operate, or maintain your Blue Diamond Earth Auger, read this
manual thoroughly. If there is anything you do not understand, immediately contact your
dealer, or call our factory direct at [phone]. Powered equipment can be dangerous
if not assembled, installed, operated, or maintained properly.
Warranty Registration
To activate your warranty coverage and to provide you with efficient customer service,
please fill out your WARRANTY REGISTRATION FORM. This form is included in your
unit’s paperwork package. If you did not complete a WARRANTY REGISTRATION
FORM or did not receive one, please call Blue Diamond. Your satisfaction with our product
and your safety as a user of our product are both very important to us.
Immediate hazard! Failure to understand and obey this
warning is likely to result in personal injury or death.
This is important information for proper use of this
equipment. Failure to comply may lead to premature
equipment failure.
Failure to follow these instructions may cause damage
to the implement or the vehicle, or minor personal
injury.
Failure to follow these instructions may result in
personal injury or death.
Symbol Meaning
This SAFETY ALERT symbol identifies important safety messages. Carefully read
each safety message that follows. Failure to understand and obey a safety message,
or recognize a safety hazard, could result in injury or death to you or others around
you. The operator is ultimately responsible for the safety of himself, as well as others, in
the operating area of the earth auger.
Symbols
Table of
Contents
Improper operation of this earth auger can cause serious
personal injury or death. Operation of this earth auger should
only be done by a competent adult acting in compliance with
the Operator's Manual. Since drilling operations are beyond
our control, we disclaim all liability for any damages, injuries,
or death which may result.
CAUTION
WARNING
DANGER
DANGER
NOTE

4
Working with unfamiliar equipment can lead to careless injuries. Read and understand this manual and
the manual for your vehicle before assembling, installing, operating, or maintaining this earth auger. If
there is anything in this manual you do not understand, contact your dealer or Blue Diamond. The safe
use of this machine is strictly up to you, the operator. If this unit is used, loaned, or rented by any other
person, it is the owner's responsibility to make certain that the operator prior to operating:
• Reads and understands the Operator's Manuals
• Is instructed in safe and proper use
There is an entanglement risk if you replace the special auger retaining bolt with a bolt longer than
specified by Blue Diamond. This improper replacement occurs most often on machines that are loaned or
rented to someone who has not read the Operator's Manual and is not familiar with an earth auger.
• This earth auger is designed for one-man operation from the vehicle seat. It is the responsibility of
the operator to see that no one is within twenty-five feet (25′) of the earth auger when it is started or
in use. Do not operate the earth auger with another person near or in contact with any part of the
drive unit or auger. Serious personal injury or death may result if any attempt is made to assist
drilling operation by hand.
• All operators of this equipment must read and understand this entire manual, paying particular
attention to safety messages and operation instructions, prior to assembling, installing, or operating
the earth auger.
• Please remember it is also important that you read, understand, and follow the safety signs on the
earth auger. Clean or replace all safety signs if they cannot be clearly read and understood. They are
there for your safety as well as the safety of others. Blue Diamond will furnish new safety signs upon
request at no charge.
• All things with moving parts are potentially hazardous. There is no substitute for a cautious,
safe-minded operator who recognizes potential hazards and follows reasonable safety practices.
• Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are
recommended during assembly, installation, operation, maintenance, removal, or movement of the
earth auger.
• When the use of hand tools is required to perform any part of assembly, installation, maintenance,
removal, or movement of the earth auger, be sure the tools used are designed and recommended by
the tool manufacturer for that specific task.
• Never check pressurized system for leaks with your bare hand. Wear proper hand and eye protection
and use wood or cardboard when searching for suspected leaks. Oil escaping from pinhole leaks
under pressure can penetrate skin and create a serious medical emergency. If any fluid is injected into
the skin, gangrene, blood poisoning, even death may result. Obtain medical attention immediately.
• Always use two people to handle heavy, unwieldy components during assembly, installation,
maintenance, removal, or movement of the earth auger.
• Never place any part of your body where it would be in danger if movement should occur during
assembly, installation, operation, maintenance, removal, or movement of the earth auger.
• Check clearances between vehicle and auger, as well as operator and auger, across the full range of
loader arms’ operating heights. Keep earth auger in cradle when not drilling.
• Only properly trained people should operate this equipment. Do not allow anyone who has not read
this entire manual and understood the safety rules, safety signs, and operation instructions to use this
earth auger.
• Never allow children to operate or be around this earth auger.
Safety
WARNING

• Do not allow riders on the equipment at any time. There is no safe place for any riders.
• Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating
this equipment. Consult your doctor about operating this machine while taking prescription
medications.
• Consult local utility companies to make certain there are no buried gas lines, electrical cables, etc.,
in the work area before beginning operation.
• Before beginning operation, clear the work area of objects which might be picked up and thrown by
or entangled in the auger.
• Before you operate the earth auger, check over all pins, bolts, and connections to be sure all are
securely in place. Replace any damaged or worn parts immediately.
• Never replace the auger retaining bolt with anything other than the specified length bolt in this
manual. A longer, or protruding, fastener is more likely to grab clothing or gloves, which can result
in serious injury or death.
• Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts.
• Never place yourself between the vehicle and the earth auger while the vehicle is running.
• Worn teeth or a slightly rounded point can seriously affect auger penetration. Check for wear before
each use, and replace as necessary.
• Never position the auger point by hand or with any tool when the vehicle is running.
• Never position the auger point by putting your hands on the auger or drive unit.
• Do not shovel dirt away from a rotating auger, as the shovel can be caught and thrown by the auger.
• Never transport with the drive unit out of the cradle or while the auger is rotating.
• Do not walk or work under a raised earth auger unless it is securely blocked or held in position. Do
not depend on the vehicle hydraulic system to hold the earth auger in place.
• A heavy load can cause instability of the vehicle. Use extreme care during travel. Slow down on
turns and watch out for bumps. Use all safety devices, including a seat belt, as recommended in the
vehicle operator’s manual.
• Do not operate the earth auger on steep hillsides. When drilling on uneven or hilly terrain, position
the vehicle with the earth auger uphill. With the earth auger downhill, the vehicle could tip when
attempting to raise the auger from its hole. Consult your vehicle operator’s manual for maximum
incline allowable.
• Always shut off the vehicle engine and remove the key before dismounting the vehicle. Never leave
equipment unattended with the vehicle running.
• Before disconnecting hydraulic lines or fittings be sure to relieve all pressure by cycling all hydraulic
controls after shutdown. Remember hydraulic systems are under pressure whenever the engine is
running and may hold pressure after shutdown.
• Most accidents occur because of neglect or carelessness. Keep all helpers and bystanders twenty-five
feet (25′) away from an operating earth auger.
• Always use care when operating an earth auger.
Safety is a primary concern in the design, manufacture, sale, and use of earth augers. As the manufacturer
of your earth auger, we want to confirm to you, our customer, our concern for safety.
Safety
(continued)
5

Minimum Hydraulic Flow 6 GPM 10 GPM 15 GPM 20 GPM
Maximum Hydraulic Flow 15 GPM 25 GPM 30 GPM 35 GPM
Maximum Continuous Operating PSI 3000 PSI 3000 PSI 3000 PSI 3000 PSI
Maximum Auger Diameter 24 inches 30 inches 36 inches 36 inches
Output Spindle 2″ Hex or 2″ Hex or 2″ Hex or 2″ Hex or
2-9/16″ Rd. 2-9/16″ Rd. 2-9/16″ Rd. 2-9/16″ Rd.
PSI TORQUE
2000 1569 Ft.-Lbs.
2500 1962 Ft.-Lbs.
3000 2354 Ft.-Lbs.
6
Drive Unit
Specifications
Torque and output speed specifications are based on theoretical values and are provided for comparative purposes only.
PSI TORQUE
2000 2045 Ft.-Lbs.
2500 2557 Ft.-Lbs.
3000 3068 Ft.-Lbs.
Model EX1000
Model EX1500
10 39
14 55
18 70
20 78
25 98
15 45
20 60
25 75
30 90
GPM RPM
GPM RPM
PSI TORQUE
2000 1115 Ft.-Lbs.
2500 1393 Ft.-Lbs.
3000 1672 Ft.-Lbs.
Model EX600
6 33
8 44
10 55
12 66
15 82
GPM RPM
PSI TORQUE
2000 2605 Ft.-Lbs.
2500 3256 Ft.-Lbs.
3000 3907 Ft.-Lbs.
Model EX2000
20 47
25 59
30 71
35 82
GPM RPM
EX600 EX1000 EX1500 EX2000

Minimum Hydraulic Flow 6 GPM 10 GPM 15 GPM 20 GPM
Maximum Hydraulic Flow 15 GPM 25 GPM 30 GPM 35 GPM
Maximum Continuous Operating PSI 3000 PSI 3000 PSI 3000 PSI 3000 PSI
Maximum Auger Diameter 24 inches 30 inches 36 inches 36 inches
Output Spindle 2″ Hex or 2″ Hex or 2″ Hex or 2″ Hex or
2-9/16″ Rd. 2-9/16″ Rd. 2-9/16″ Rd. 2-9/16″ Rd.
Filtration Requirements:
• A filter of, at least, 25 micron filtration is required. A filter capable of 10 micron
filtration is preferred. The majority of paper type filters are 25 microns or better.
• A low pressure type filter can be installed in the return line from the control valves to
the sump. A low pressure type filter can, also, be installed in the sump or pump intake
line, but must be sized large enough to avoid starving the pump.
• A high pressure type filter can be used between the pump and the control valves.
• If the source of the hydraulic power does not have a filter, it will be necessary to install
one at some point in the system so, at least, part of the hydraulic oil is being filtered
whenever the system is operating. After a filter is installed and before attaching the
drive unit, the entire hydraulic system should be drained, filled with new oil, and
operated for 30 minutes or until the system is warm. During this run time, operate all
valves, cylinders, and hydraulic motors on the machine.
Pressure and Flow Requirements:
• Models EX600, EX1000, EX1500, and EX2000 Blue Diamond Earth Augers are
designed to operate within the pressure range of 1500 to 3000 PSI.
• Operating flow rate is dependent on model: 6 to 15 GPM for Model EX600, 10 to 25
GPM for Model EX1000, 15 to 30 GPM for Model EX1500, and 20 to 35 GPM for
Model EX2000.
Valve Requirements:
• The hydraulic system used to power the drive unit should be equipped with a four-way
valve large enough to carry full pump outlet without restricting flow and causing oil heating.
• The four-way valve requires a relief valve which will open and relieve extreme
pressures between the drive unit and control valve, even when the control valve is in a
neutral position. This feature can be obtained by connecting two external relief valves
between the main lines running from the control valve to the drive unit in such a way
that high pressure in either line will be relieved to the other line.
Hydraulic Hose Requirements:
• High pressure hoses of, at least, 1/2 inch inside diameter connect four-way valve to the
hydraulic fittings on the top of the drive unit. If the drive unit is mounted 10 feet or
more from the hydraulic outlets on your unit, or the pump delivers 20 GPM or more,
hose size should be increased to 3/4 inch inside diameter.
• Working pressure of hydraulic hoses must be higher than the rated vehicle hydraulic
pressure.
• An abrasion sleeve is recommended on all hydraulic hoses.
• The hydraulic hoses should be equipped with a 45-degree fitting on the drive unit end.
• The hydraulic fittings on the top of the drive unit are #10 JIC male.
• Since the motor is reversible, hose connections to motor fittings are interchangeable.
• All hoses, pipes, and fittings used to connect the drive unit should be thoroughly
cleaned before use. Care should be taken to see that no thread sealer or metal chips are
forced to the inside of the joints when connections are being tightened.
Hydraulic Fluid Selection Requirements:
• Premium grade petroleum based fluids will provide the best performance.
• A hydraulic fluid that contains anti-wear agents, rust inhibitors, anti-foaming agents,
and oxidation inhibitors is recommended.
• The viscosity of the fluid should never fall below 70 SUS (13 cST). The best
viscosity range of the drive unit is 100-200 SUS (20-43 cST). 7
Hydraulic
Requirements
The life of the hydraulic motor is almost entirely dependent upon cleanliness of
the oil. Instructions in your vehicle operator’s manual regarding filter and oil
changes should be carefully followed. Even small amounts of dirt in the
hydraulic oil can cause premature motor failure that is not covered by warranty.
NOTE

8
Drive unit and auger
exploded views and part lists
are detailed on separate pages
in this manual.
STEP 1: Bolt cradle assembly (2) to quick attach plate assembly (1) using bolts (3), and
secure with nuts (4). Nuts (4) must be torqued to 115 ft.-lbs.
STEP 2: After removing bucket or other attachment from vehicle, secure quick attach plate
assembly (1) to vehicle per vehicle manufacturer’s recommendations.
STEP 3: Attach knuckle assembly (5) to the drive unit (6) using pin (7). Secure pin (7)
with klik pins (8).
STEP 4: Attach knuckle assembly/drive unit to the quick attach plate assembly (1) using
pin (9). Secure pin (9) with klik pins (8).
Assembly &
Installation
= Safety Sign
Location
1
2
3
4
5
11
7
6
10
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
CAUTION
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, and gloves are
recommended during
assembly, installation,
operation, maintenance,
removal, or movement of
the earth auger. Do not
allow long hair, loose
fitting clothing, or jewelry
to be around moving
parts.
WARNING
8
9
REF. NO. PART NO. DESCRIPTION QTY.
1 10499 Quick Attach Plate Assembly 1
(incl. REF. NOS. 1-5, two pcs. of 8, and 9)
2 10965 Cradle Assembly 1
3 10975 Bolt (1/2″ 13 x 1-3/4″) 4
4 6196 Nut (1/2″ 13) 4
5 10022 Knuckle Assembly 1
6 ----- Drive Unit 1
7 10032 Pin (1-1/4″ x 7-5/8″) 1
8 1600 Klik Pin 4
9 9598 Pin (1-1/4″ x 7-1/8″) 1
10 10038 Special Retaining Bolt - 2″ Hex 1
(3/4″ 10 x 4″, Gr. 8, 3/4″ of thread)
10039 Special Retaining Bolt - 2-9/16″ Rd.
(7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of thread)
11 10041 Nut (3/4″ 10) - 2″ Hex 1
10042 Nut (7/8″ 9) - 2-9/16″ Rd.
Skid-Steer Mount

9
Drive unit and auger
exploded views and part lists
are detailed on separate pages
in this manual.
STEP 1: After removing bucket or other attachment from vehicle, secure quick attach plate
assembly (1) to vehicle per vehicle manufacturer's recommendations.
STEP 2: Attach knuckle assembly (2) to the drive unit (3) using pin (4). Secure pin (4)
with klik pins (6).
STEP 3: Attach knuckle assembly/drive unit to the quick attach plate assembly (1) using
pin (5). Secure pin (5) with klik pins (6).
STEP 4: Proceed to STEP 5 on page 14.
Assembly &
Installation
= Safety Sign
Location
1
2
3
8
7
4
6
5
6
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
CAUTION
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, and gloves are
recommended during
assembly, installation,
operation, maintenance,
removal, or movement of
the earth auger. Do not
allow long hair, loose
fitting clothing, or jewelry
to be around moving
parts.
WARNING
REF. NO. PART NO. DESCRIPTION QTY.
1 20656 Offset Quick Attach Plate Assembly 1
(incl. REF. NOS. 1-2, 5, and two pcs. of 6)
2 10022 Knuckle Assembly 1
3 ---- Drive Unit 1
4 10032 Pin (1-1/4″ x 7-5/8″) 1
5 9598 Pin (1-1/4″ x 7-1/8″) 1
6 1600 Klik Pin 4
7 10038 Special Retaining Bolt - 2″ Hex 1
(3/4″ 10 x 4″, Gr. 8, 3/4″ of thread)
10039 Special Retaining Bolt - 2-9/16″ Rd.
(7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of thread)
8 10041 Nut (3/4″ 10) - 2″ Hex 1
10042 Nut (7/8″ 9) - 2-9/16″ Rd.
Offset Skid-Steer Mount

10
Drive unit and auger
exploded views and part lists
are detailed on separate pages
in this manual.
STEP 1: After removing bucket or other attachment from vehicle, secure quick attach plate
assembly (1) to vehicle per vehicle manufacturer’s recommendations.
STEP 2: Attach knuckle assembly (2) to the drive unit (3) using pin (4). Secure pin (4)
with klik pins (6).
STEP 3: Attach knuckle assembly/drive unit to the quick attach plate assembly (1) using
pin (5). Secure pin (5) with klik pins (6).
Assembly &
Installation
= Safety Sign
Location
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
CAUTION
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, and gloves are
recommended during
assembly, installation,
operation, maintenance,
removal, or movement of
the earth auger. Do not
allow long hair, loose
fitting clothing, or jewelry
to be around moving
parts.
WARNING
REF. NO. PART NO. DESCRIPTION QTY.
1 20657 Offset Quick Attach Plate Assembly 1
(incl. REF. NOS. 1-2, 5 two pcs. of 6)
2 10022 Knuckle Assembly 1
3 ---- Drive Unit 1
4 10032 Pin (1-1/4″ x 7-5/8″) 1
5 9598 Pin (1-1/4″ x 7-1/8″) 1
6 1600 Klik Pin 4
7 10038 Special Retaining Bolt - 2″ Hex 1
(3/4″ 10 x 4″, Gr. 8, 3/4″ of thread)
10039 Special Retaining Bolt - 2-9/16″ Rd.
(7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of thread)
8 10041 Nut (3/4″ 10) - 2″ Hex 1
10042 Nut (7/8″ 9) - 2-9/16″ Rd.
Offset Euro Mount
6
5
2
1
6
4
3
8
7

Assembly &
Installation
STEP 1: Attach drive unit (1) to the knuckle sub-assembly (2) using pin (3). Secure pin
(3) with klik pins (4).
STEP 2: Remove bucket from dipperstick and curl cylinder pin connections. The
dipperstick pin will be used to attach the knuckle assembly to the dipperstick.
The curl cylinder pin will not be required for drive unit installation.
STEP 3: Space the two ear assemblies (5) to the width of the dipperstick and secure
them to the knuckle sub-assembly (2) using u-bolts (6) and nuts (7). The ear
assemblies should be spaced evenly from the center of the knuckle
sub-assembly and the safety signs should be facing out. Nuts (7) must be
torqued to 75 ft.-lbs. Nuts (7) should be checked and re-torqued after the first
hour of use.
STEP 4: Attach knuckle assembly/drive unit to the dipperstick using the dipperstick pin
removed from the bucket in STEP 2. Secure the bucket pin per vehicle
manufacturer’s recommendations.
= Safety Sign
Location
REF. NO. PART NO. DESCRIPTION QTY.
1 ----- Drive Unit 1
2 10219 Knuckle Sub-Assembly 1
3 10032 Pin (1-1/4″ x 7-5/8″) 1
4 1600 Klik Pin 2
5 ----- Ear Assembly 2
6 10220 U-Bolt (1/2″ 13 x 3-3/4″) 4
7 6196 Nut (1/2″ 13) 8
8 10038 Special Retaining Bolt - 2″ Hex 1
(3/4″ 10 x 4″, Gr. 8, 3/4″ of thread)
10039 Special Retaining Bolt - 2-9/16″ Rd.
(7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of thread)
9 10041 Nut (3/4″ 10) - 2″ Hex 1
10042 Nut (7/8″ 9) - 2-9/16″ Rd.
Drive unit and auger
exploded views and part lists
are detailed on separate pages
in this manual.
11
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
CAUTION
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, and gloves are
recommended during
assembly, installation,
operation, maintenance,
removal, or movement of
the earth auger. Do not
allow long hair, loose
fitting clothing, or jewelry
to be around moving
parts.
WARNING
2
5
6
7
1
8
9
3
4
Mini-Excavator Mount

12
Assembly &
Installation
Drive unit and auger
exploded views and part lists
are detailed on separate pages
in this manual.
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, and gloves are
recommended during
assembly, installation,
operation, maintenance,
removal, or movement of
the earth auger. Do not
allow long hair, loose
fitting clothing, or jewelry
to be around moving
parts.
STEP 1: Attach drive unit (1) to the knuckle sub-assembly (2) using pin (3). Secure pin
(3) with klik pins (4).
STEP 2: Remove bucket from dipperstick and curl cylinder pin connections. The
dipperstick pin will be used to attach the knuckle assembly to the dipperstick.
The curl cylinder pin will not be required for drive unit installation.
STEP 3: Space the two ear assemblies (5) to the width of the dipperstick and secure
them to the knuckle sub-assembly (2) using tube-clamps (6), bolts (7), and nuts
(8). The ear assemblies should be spaced evenly from the center of the
knuckle sub-assembly and the safety signs should be facing out. Nuts (8)
must be torqued to 50 ft.-lbs. Nuts (8) should be checked and re-torqued after
the first hour of use.
STEP 4: Attach knuckle assembly/drive unit to the dipperstick using the dipperstick pin
removed from the bucket in STEP 2. Secure the bucket pin per vehicle
manufacturer’s recommendations.
REF. NO. PART NO. DESCRIPTION QTY.
1 ----- Drive Unit 1
2 10247 Knuckle Sub-Assembly 1
3 10032 Pin (1-1/4″ x 7-5/8″) 1
4 1600 Klik Pin 2
5 ----- Ear Assembly 2
6 10242 Tube-Clamp 2
7 10243 Bolt (5/8″ 11 x 2″) 4
8 3092 Nut (5/8″ 11) 4
9 10038 Special Retaining Bolt - 2″ Hex 1
(3/4″ 10 x 4″, Gr. 8, 3/4″ of thread)
10039 Special Retaining Bolt - 2-9/16″ Rd.
(7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of thread)
10 10041 Nut (3/4″ 10) - 2″ Hex 1
10042 Nut (7/8″ 9) - 2-9/16″ Rd.
= Safety Sign
Location
CAUTION
WARNING
5
2
6
7
8
1
3
4
10
9
TLB & Excavator Mount

Assembly &
Installation
Drive unit and auger
exploded views and part lists
are detailed on separate pages
in this manual.
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, and gloves are
recommended during
assembly, installation,
operation, maintenance,
removal, or movement of
the earth auger. Do not
allow long hair, loose
fitting clothing, or jewelry
to be around moving
parts.
STEP 1: Drill four holes in the loader bucket to accommodate bucket mount assembly (1).
STEP 2: Bolt mount assembly to the left or right outside vertical surface of the bucket.
(See figure above.) Hardware to attach the mount assembly is not included in the
kit. You will need the following:
4 bolts (1/2″ diameter, Grade 5 or greater)
4 lock washers (1/2″)
4 nuts (1/2″)
STEP 3: Attach knuckle assembly (2) to the drive unit (3) using pin (4). Secure pin (4)
with klik pins (5).
STEP 4: Attach knuckle assembly/drive unit to mount assembly (1) using pin (6). Secure
pin (6) with bolt (7) and nut (8).
= Safety Sign
Location
CAUTION
WARNING
Consideration must be given to the installation location of bolt-on bucket mount
kit. The drive unit should be able to swing during normal operation without
interference from the bucket. The bucket must be constructed with sufficient
strength to safely handle the load forces generated during drilling. Position drive
unit to allow space for the hydraulic hose connections and routing of the hoses.
NOTE
REF. NO. PART NO. DESCRIPTION QTY.
1 9591B Bucket Mount Assembly 1
2 10022 Knuckle Assembly 1
3 ----- Drive Unit 1
4 10032 Pin (1-1/4″ x 7-5/8″) 1
5 1600 Klik Pin 2
6 9595 Pin (1-1/4″ x 6″) 1
7 3041 Bolt (3/8″ 16 x 3-1/2″) 1
8 2805 Self-locking Nut (3/8″ 16) 1
9 10038 Special Retaining Bolt - 2″ Hex 1
(3/4″ 10 x 4″, Gr. 8, 3/4″ of thread)
10039 Special Retaining Bolt - 2-9/16″ Rd.
(7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of thread)
10 10041 Nut (3/4″ 10) - 2″ Hex 1
10042 Nut (7/8″ 9) - 2-9/16″ Rd.
1
2
3
4
5
10
9
67
8
Bolt-on Bucket Mount
13

14
STEP 5: Grease the inside of the auger collar liberally and attach the auger with the
retaining bolt and nut that came attached to the drive unit spindle. This is a
special thread length bolt - use genuine Blue Diamond replacement parts only.
For hex spindle, use Blue Diamond PN 10038 (3/4″ 10 x 4″, Gr. 8, 3/4″ of
thread) special retaining bolt and nut PN 10041. NEVER use a bolt longer than
4″. For round spindle, use Blue Diamond PN 10039 (7/8″ 9 x 4-1/4″, Gr. 8, 3/4″
of thread) special retaining bolt and nut PN 10042. NEVER use a bolt longer
than 4-1/4″.
STEP 6: The hydraulic fittings on the top of the drive unit are #10 JIC male. Install 1/2″
Blue Diamond Hose Kit if your unit delivers less than 20 GPM. Install 3/4″ Blue
Diamond Hose Kit if your unit delivers 20 GPM or more. Blue Diamond Hose
Kits include abrasion sleeves. Since the motor is reversible, hose connections to
motor fittings are interchangeable.
STEP 7: If you did not purchase quick couplers with your unit, you must obtain and install
the proper hydraulic quick couplers for your particular vehicle.
STEP 8: After you have tightened the drive unit connections, run the hoses through the
hose holder on the quick attach plate and plug them into your auxiliary hydraulic
outlets.
STEP 9: Test the vehicle to make sure you have enough hose length to perform the full
range of the loader arms’ operating heights.
Remember hydraulic systems are under pressure whenever
the engine is running and may hold pressure after shutdown.
Before connecting or disconnecting hydraulic hoses, be sure
to relieve all pressure by cycling all hydraulic controls after
shutdown.
Never check pressurized system for leaks with your bare
hand. Wear proper hand and eye protection and use wood or
cardboard when searching for suspected leaks. Oil escaping
from pinhole leaks under pressure can penetrate skin and
create a serious medical emergency. If any fluid is injected
into the skin, gangrene, blood poisoning, even death may
result. Obtain medical attention immediately.
Assembly &
Installation
(continued)
WARNING
WARNING
Each time an auger or extension is attached to the drive unit, the inside of the
collar should be coated liberally with grease.
NOTE
All hoses and fittings used to connect the earth auger should be thoroughly
cleaned before use. Care should be taken to see that no thread sealer or metal
chips are forced to the inside of the joints when connections are being tightened.
NOTE
Fittings must be compatible with the fittings on your vehicle. Be sure the threads
match on the hydraulic quick couplers you are using.
NOTE
The hydraulic hoses should be equipped with a 45-degree fitting on the drive unit
end.
NOTE

Never position the auger point by hand or with any tool when
the vehicle is running. Never position the auger point by
putting your hands on the auger or the drive unit. 15
Operation
STEP 1: Contact local utility companies to make certain there are no buried gas lines,
electrical cables, etc., in the work area. Clear area of objects that could wrap
around the auger or might be thrown. Check for ditches, stumps, holes, or other
obstacles that could cause the vehicle to roll.
STEP 2: Lay out and mark where you want to drill your holes.
STEP 3: Lower the auger point slowly to the ground with the auger not powered.
STEP 4: With the auger point lowered to the ground and before engaging the auger, move
the vehicle slowly left, right, forward, or backward as needed until the auger
appears vertical to the ground.
STEP 5: Actuate the hydraulics to start the auger’s rotation in the clockwise direction and
increase the speed as required so dirt is conveyed from the hole.
This earth auger was designed for one-man operation from the
vehicle seat. It is the responsibility of the operator to see that
bystanders and all other people are at least twenty-five feet
(25') from the earth auger in operation or under power.
Serious personal injury or death may result if any attempt is
made to assist earth auger operation by hand.
Read and understand this Operator’s Manual carefully before attempting to operate the Blue
Diamond Earth Auger. You are responsible for furnishing this manual to others who may
use the unit. If you have any questions regarding the proper assembly, installation, or opera-
tion of this earth auger, contact your dealer or Blue Diamond Attachments.
Serious injury or death
can result from misuse of
this equipment.
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, and gloves are
recommended during
assembly, installation,
operation, maintenance,
removal, or movement of
the earth auger. Do not
allow long hair, loose
fitting clothing, or jewelry
to be around moving
parts.
Differences in diameter and length of auger when combined
with various heights of loader arms can allow the auger to
come into contact with skid-steer or operator when earth
auger is outside of cradle.
Before operating, check clearances between skid-steer and
auger, as well as operator and auger, across the full range of
loader arms’ operating heights.
Keep earth auger in cradle when not drilling.
To reduce the risk of personal injury, never transport with the
drive unit out of the cradle or while the auger is rotating.
WARNING
WARNING
DANGER
DANGER
DANGER
DANGER
Skid-steer mounted earth augers should not come in contact with the cradle during
drilling maneuvers. Drill with the quick attach plate in the horizontal position.
NOTE
The hydraulic actuation lever connected to the earth auger will have three
positions: clockwise rotation, stop (neutral), and counter-clockwise rotation. The
clockwise and counter-clockwise positions may be changed by switching the hose
connections.
NOTE

16
Operation
(continued)
STEP 6: The hydraulic flow rate or pressure should not exceed the earth auger’s specified
maximums. The hydraulic minimums must be met to deliver satisfactory
performance. Use only enough down pressure to assure positive penetration of
the auger into the ground. Ease up on down pressure if auger rotation slows
down drastically or stalls. Excessive down pressure will cause the auger to
frequently stall. See Hydraulic Requirements section for filtration, pressure, and
flow rate specifications.
STEP 7: When the auger has been lowered about 24 inches into the ground, raise the auger
almost out of the hole to clear the dirt, then drill deeper and raise the auger again.
Repeat this procedure until the desired hole depth is reached.
STEP 8: When the auger has reached the full depth required, allow the auger to dwell
momentarily at this depth at a slower speed to assist in cleaning out the hole.
STEP 9: Deactivate the earth auger, and raise it from the hole.
STEP 10: Move away from the hole, then remove loose dirt from the auger by momentarily
actuating the earth auger and spinning it at a faster speed than used for drilling.
STEP 11: If necessary, repeat STEPS 8 and 9 to obtain a cleaner hole.
Replacement of the retaining bolt should be as follows:
a) Shut off the vehicle engine, and remove the vehicle key.
b) Install a new Blue Diamond retaining bolt. This is a special thread length
bolt - use genuine Blue Diamond replacement parts only. For hex spindle,
use Blue Diamond PN 10038 (3/4″ 10 x 4″, Gr. 8, 3/4″ of thread) special
retaining bolt and nut PN 10041. NEVER use a bolt longer than 4″. For
round spindle, use Blue Diamond PN 10039 (7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of
thread) special retaining bolt and nut PN 10042. NEVER use a bolt longer
than 4-1/4″.
c) Tighten the retaining bolt and nut securely.
STEP 12: Deactivate the auger and place the drive unit in the cradle when moving between
holes.
The earth auger should be raised and lowered by changing the elevation and not
the tilt of the quick attach plate.
Do not shovel dirt away
from a rotating auger, as
the shovel can be caught
and thrown by the auger.
To prevent injury, keep an
area of at least twenty-five
feet (25’) around the auger
clear of bystanders and all
other people.
For “heavy” soil conditions, allow the auger to turn at slow speed while raising it
to the top of the hole.
Replace a broken,
damaged, or missing
auger retaining bolt ONLY
with an authorized factory
replacement. An auger
retaining bolt that is too
long increases the
possibility of personal
injury. The auger
retaining bolt must be of
the proper size and grade
to function properly.
DANGER
DANGER
WARNING
NOTE
NOTE
NOTE
If you have difficulty penetrating hard ground, refer to the Troubleshooting
section.
NOTE
Frequently check the condition of the auger teeth and point, and replace them
when wear is detected. Always keep spare parts on hand for replacements to
avoid damage to the auger head and auger flighting.
NOTE
Since the earth auger uses a Grade 8 retaining bolt, all vehicles must be protected
with relief valves or some other means of protection against excessive pressures.
Failure of the retaining bolt is a possible indication of excessive pressure.
NOTE
If the auger becomes lodged under rocks, roots, or other large obstructions, do
not attempt to pull the auger out of the ground. If this happens, reverse the auger
rotation (counter-clockwise), and slowly raise the auger. Once unstuck, continue
operation.
NOTE
In some soil conditions, or when excessive down pressure is applied, the auger
may screw itself into the ground and become stuck, causing the earth auger to
stall. Do not attempt to pull the auger out of the ground. Instead, reverse the
auger rotation (counter-clockwise), and slowly raise the auger. Once unstuck,
continue operation.

17
Troubleshooting
a) Low flow Check with flow meter.
If low, investigate the cause.
b) Fittings or connections Replace with proper fittings.
are too small or incompatible
c) Line restrictions Clear lines.
d) Dirty oil or oil filter Change oil and oil filter according
to vehicle manufacturer’s
recommendation.
e) Hydraulic pump worn See your dealer for repairs.
or damaged
a) Worn teeth or point Replace with new ones.
b) Ground too hard and dry Order hardfaced or carbide teeth
and point.
a) Low system pressure (PSI) Check with pressure gauge.
If low, investigate the cause.
a) Fittings loose or damaged Tighten or replace fittings.
b) Hoses loose or damaged Tighten or replace hoses.
c) Hydraulic motor seals See your dealer for repairs.
worn or damaged
a) Low quantity of Fill reservoir to proper level.
hydraulic oil Increase reservoir storage capacity.
b) Improper oil Replace with proper oil.
c) Dirty oil or oil filter Change oil and oil filter according
to vehicle manufacturer’s
recommendation.
d) Fittings loose or damaged Tighten or replace fittings.
e) Hoses loose or damaged Tighten or replace hoses.
f) Improper hose size Check hose diameter and length
requirements.
a) Hydraulic relief pressure Adjust vehicle hydraulic relief
setting too high pressure setting to within drive
unit specifications.
b) Hoses worn or damaged Replace hoses.
c) Hose rating too low for Replace with hoses with
hydraulic system pressure working pressure rated higher
than vehicle hydraulic pressure.
d) Hoses pinched Reroute hoses.
PROBLEM POSSIBLE CAUSE SOLUTION
Auger Will
Not Drill
Slow Speed
Lacks Drilling
Power
Oil Leaks
Oil Over
Heating
Hydraulic
Hose Failure
For additional assistance, please call your dealer or contact Blue Diamond direct:
Tel: [phone]
Fax: [phone]
E-mail: [email protected]

18
CHECK PLANETARY GEAR OIL LEVEL
Check oil level daily to assure proper lubrication is maintained. Check by removing the fill
plug - with the drive unit standing vertically. Oil should just cover the visible gear.
CHECK FOR CLEAN HYDRAULIC OIL
The majority of all hydraulic component failures are caused by contamination of the
hydraulic oil. At all times, keep dirt and other contaminates from entering the hydraulic
system during connecting and disconnecting the hydraulic system. Always use dust caps
and plugs on all quick disconnects when not in use.
CHECK ALL HYDRAULIC HOSE ASSEMBLIES
Check for cracked or brittle hoses. Replace hoses immediately if cracked or brittle.
Replacement of hoses before failure will prevent loss of hydraulic oil, hydraulic oil
contamination, and component damage caused by cavitation.
CHECK DRIVE UNIT AND ALL ACCESSORIES
Check for loose, bent, cracked, or worn bolts and fasteners. Check drive unit output spindle
for bends, cracks, breaks, or wear. Replace the bolts, fasteners, or output spindle if any of
these conditions exist.
CHECK AUGER
Check for loose or worn cutting teeth and point. Worn teeth or point can dramatically affect
auger penetration and greatly reduce the life of the auger. Always keep spare teeth and
points on hand. Liberally coat the auger with grease once the paint is removed to prevent
rusting.
CHECK ALL CONNECTING PINS
Check for bends, cracks, breaks, or wear. Replace if any of these conditions exist.
COAT THE INSIDE DIAMETER OF THE AUGER OR EXTENSION COLLAR
To prevent rust and reduce wear, liberally coat with grease the inside diameter of the auger
and extension collars each time they are attached.
CHANGE OIL
Change planetary gear reduction oil after first 50 hours of operation, then every 1000 hours
or 12 months, whichever comes first. Use heavy duty extreme pressure lubricant API-GL-5
85W-140 for filling the planetary gear reduction. Approximate oil capacity is two pints (.95
liters).
Maintenance DAILY
EACH TIME AN AUGER OR EXTENSION IS ATTACHED
AFTER 1ST 50 HOURS, THEN EVERY 1000 HOURS OR YEARLY

19
Drive Unit
Parts
= Safety Sign
Location
REF. NO. PART NO. DESCRIPTION QTY. MODELS
1 10061 (R), 105005 (H) Drive Unit 1 EX600 Hex or Rd.
10010 (R), 105010 (H) Drive Unit 1 EX1000 Hex or Rd.
10015 (R), 105015 (H) Drive Unit 1 EX1500 Hex or Rd.
10020 (R), 105020 (H) Drive Unit 1 EX2000 Hex or Rd.
2 10969 Housing Assembly 1 EX600, EX1000, EX1500, EX2000
3 21244 Hose Assembly 2 EX600, EX1000, EX1500, EX2000
4 20034 90 Degree Elbow 2 EX600, EX1000, EX1500, EX2000
5 10961 Hydraulic Motor 1 EX600
10962 Hydraulic Motor 1 EX1000
10963 Hydraulic Motor 1 EX1500
10964 Hydraulic Motor 1 EX2000
6 6156 Socket Head Bolt (1/2″ 13 x 1-1/2″) 4 EX600, EX1000, EX1500, EX2000
7 10052 Planetary Gear Reduction 1 EX600, EX1000, EX1500, EX2000 Hex
10053 Planetary Gear Reduction 1 EX600, EX1000, EX1500, EX2000 Rd.
8 10036 Bolt (9/16″ 12 x 2″, Gr. 5) 9 EX600, EX1000, EX1500, EX2000
9 10038 Special Retaining Bolt 1 EX600, EX1000, EX1500, EX2000 Hex
(3/4″ 10 x 4″, Gr. 8, 3/4″ of thread)
10039 Special Retaining Bolt 1 EX600, EX1000, EX1500, EX2000 Rd.
(7/8″ 9 x 4-1/4″, Gr. 8, 3/4″ of thread)
10 10041 Nut (3/4″ 10) 1 EX600, EX1000, EX1500, EX2000 Hex
10042 Nut (7/8″ 9) 1 EX600, EX1000, EX1500, EX2000 Rd.
11 9871 Output Seal 1 EX600, EX1000, EX1500, EX2000
12 10032 Pin (1-1/4″ x 7-5/8″) 1 EX600, EX1000, EX1500, EX2000
13 1600 Klik Pin 2 EX600, EX1000, EX1500, EX2000
13
4
10
11
12
13
5
2
6
7
8
9

20
Decals &
Safety Signs
PART NO. DIG2
Location: Quick Attach Plate, top
PART NO. 9875
Location: Drive Unit, top
PART NO. DIG8
Location: Auger
Clean or replace all safety
signs if they cannot be
clearly read and understood.
WARNING
PART NO. BD
Locations: Quick Attach Plate, sides
Drive Unit, front
PART NO. BD1
Locations: Drive Unit, sides
Model No. & Serial No.
Location: Drive Unit,
top
PART NO. DIG4
Location: Drive Unit, back
PART NO. DIG5
Location: Drive Unit, front