Blue Seal Evolution G592 User manual

232419-6
GAS CHARGRILL
G592
G594
G596
G598
INSTALLATION AND OPERATION MANUAL

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. February 2011.
MANUFACTURED BY
Moffat Limited
Christchurch
New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [email protected]
Main Office: (tel) [phone]
(fax) [phone]
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [email protected]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [email protected]
Sales: (tel): [phone]
(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)
(tel): [phone]
(fax): [phone]
Service: (tel): 800 858 4477 (Toll Free)
(tel): [phone]
(fax): [phone]
REST OF WORLD
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]

Contents
G592-B Gas Chargrill, 300mm wide - Bench Model.
G594-LS-[2] Gas Chargrill, 600mm wide.
G596-LS-[2] Gas Chargrill, 900mm wide.
G598-LS-[2] Gas Chargrill, 1200mm wide.
Introduction .............................................................................................. 2
Specification .............................................................................................. 3
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Dimensions ................................................................................................ 5
Installation ................................................................................................ 7
Installation Requirements
Unpacking
Location
Clearances
Assembly
Fitting Leg Stand to Chargrill
Gas Connection
Commissioning
Operation................................................................................................. 11
Operation Guide
Description of Controls
Lighting the Pilot Burners
Lighting the Main Burners
Cleaning and Maintenance ...................................................................... 13
General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Fault Finding............................................................................................ 16
Gas Conversion and Specifications ......................................................... 17
Conversion Procedure
Gas Specifications
Replacement Parts List............................................................................ 24

2
Introduction
We are confident that you will be delighted with your BLUE SEAL CHARGRILL, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal CHARGRILL, there are two important
things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN APROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
OF FIRE.
• THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
• ITIS RECOMMENDED THAT AREGULAR INSPECTION IS MADE BY ACOMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
• DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
C AUTION :
This appliance is;
• For professional use and is to be used by qualified persons only.
• Only authorised service persons are to carry out installation, servicing and
gas conversion operations.
• Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
• DO NOT operate the appliance without the legs supplied fitted.

3
Specifications
Model Numbers Covered in this Specification
G592-B Gas Chargrill, 300mm wide - Bench Model.
G594-[2] Gas Chargrill, 600mm wide.
G596-[2] Gas Chargrill, 900mm wide.
G598-[2] Gas Chargrill, 1200mm wide.
NOTE: [2]: LS - On Leg Stand.
B - Bench Models.
General
A commercial heavy duty, fully modular, gas fired chargrill created for modular kitchens and can be
supplied in 4 different sizes with branding grates or optional griddle plates. Fitted with 300mm section
stainless steel burners. Individual ‘Hi'-'Lo' gas control to each burner and is fitted with piezo ignited
permanent pilot and flame failure protection for each burner.
Gas Supply Requirements
(*) NOTE:
• The chargrill burner operating pressure is to be measured at the manifold test point
with one burner for G592 model or two burners for other models operating at full
setting.
• NAT, LPG & Butane Only - The operating pressure is ex-factory set and is not to be
adjusted, apart from when converting between gasses, if required.
• TOWN GAS Only - The burner operating pressure is to be adjusted using the Town Gas
adjustable gas regulator supplied.
• Refer to the ‘Gas Conversion and Specifications' section in this manual for further
details.
Natural Gas LP Gas / Butane
G592 G594 G596 G598 G592 G594 G596 G598
Input Rating
(N.H.G.C.)
33.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133.0 MJ/hr 33.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr
31,270 Btu/hr 62,500 Btu/hr 94,700 Btu/hr 126,000 Btu/hr 31,270 Btu/hr 62,500 Btu/hr 94,700 Btu/hr 126,000 Btu/hr
Supply Pressure 1.13 - 3.40 kPa
(4.5” - 13.5” w.c.)
2.75 - 4.50 kPa
(11” - 18.0” w.c.)
Burner Operating
Pressure
1.0 kPa (*) 0.95 kPa (*) 2.5 kPa (*) 2.6 kPa (*)
(4” w.g.) (3.8” w.c) (9.8” w.g.) (10.0” w.c.)
Gas Connection See 'Gas Connection' information below.
Town Gas
G592 G594 G596 G598
Input Rating
(N.H.G.C.)
33.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133.0 MJ/hr
31,270 Btu/hr 62,500 Btu/hr 94,700 Btu/hr 126,000 Btu/hr
Supply Pressure 0.75 - 1.50kPa
(3” - 6” w.c.)
Burner Operating
Pressure
Gas Connection See 'Gas Connection' information below.
0.63kPa (2.5” w.c.) (*)

4
Specifications
Gas Connection
Bench Models (G592 Model Only)
Gas supply connection point is located at the rear of the appliance, approximately 100mm from the
left hand side, 23mm from the rear and 39mm from the floor and is reached from the rear of the
appliance. (Refer to the ‘Dimensions’ section).
Connection is ½" BSP male (For G592 model).
Bench Models (G594 / G596 / G598 Models Only)
Gas supply connection point is located at the rear of the appliance, approximately 216mm from the
left hand side, 31mm from the rear and 55mm from the floor and is reached from the rear of the
appliance. (Refer to the ‘Dimensions’ section).
Connection is ¾" BSP male (For all other models).
Leg Stand Models (G594 / G596 / G598 Models Only)
Gas supply connection point is located at the rear of the appliance, approximately 216mm from the
left hand side, 31mm from the rear and 553mm from the floor and is reached from beneath the
appliance. (Refer to the ‘Dimensions’ section).
Connection is ¾" BSP male (For all other models).

5
Dimensions
G592-B
NOTE: The G592 are available in Bench Model (- B) Option Only.
G594-B
G596-B
G598-B
Front Side Plan
= Rating Plate Location for
this option.
R
R

6
Dimensions
G594-LS
G596-LS
G598-LS
R
= Rating Plate Location for
this option.
R

7
Installation
Installation Requirements
NOTE:
• It is most important that this appliance is installed correctly and that operation is
correct before use. Installation shall comply with local, gas, health and safety
requirements.
• This appliance shall be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of health harmful substances in the room, the
appliance is installed in.
Blue Seal chargrills are designed to provide years of satisfactory service, and correct installation is essential
to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.
Australia: - AS5601 - Gas Installations.
New Zealand: - NZS5261 - Gas Installation.
Installations must be carried out by authorised persons only. Failure to install equipment to the
relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only allowed to
be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Unpacking
• Remove all packaging.
• Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
• Remove protective plastic coating from the side panels.
• Check that the following parts have been supplied with the chargrill:
1 x Gas Regulator.
1 x Gas Type Conversion Kit.
• Report any deficiencies to the distributor who supplied the chargrill.
• Check that the available gas supply is correct to that shown on the rating plate attached to the
underside of the R/H side, front hob lower trim.
Location
1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.
2. Installation must include adequate ventilation to prevent dangerous build up of combustion products.
3. Never directly connect a ventilation system to the appliance flue outlet.
4. Position the chargrill in its approximate working position.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation
system to the appliance flue outlet.
G592 G594 G596 G598
Natural Gas 9 m3/hr 18 m3/hr 27 m3/hr 36 m3/hr
LPG / Butane 9 m3/hr 18 m3/hr 26 m3/hr 35 m3/hr
Combustion Air Requirements
Town Gas 9 m3/hr 18 m3/hr 27 m3/hr 36 m3/hr

8
Installation
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
Assembly
Bench Models (G592 Model Only)
1. Check that all the feet are securely fitted.
Bench Models (G594 / G596 / G598 Models Only)
1. Check that all the feet are securely fitted.
2. Adjust the feet to make the Chargrill steady and level.
Mounting the Chargrill direct onto Bench / Worktop (Non-Combustible materials Only)
NOTE:
• Ensure that the bench / worktop has been suitably modified to accept the gas
connection at the rear of the chargrill.
• Ensure that the bench top surface is made of a non-combustible material.
a. Remove the grates, griddle plates and radians
from the chargrill.
b. Lower the chargrill onto it’s rear face.
c. Remove the legs and leg plates from the
underside of the chargrill.
d. Lift the chargrill back into the upright position
and place onto the bench / worktop.
e. Refit all the grates, griddle plates and radians
to the chargrill, ensuring that they are correctly
fitted.
Leg Stand Models Only
• Leg Stand Models will require assembly. Refer to the 'Fitting of Adjustable Feet /
Rollers to Leg Stand Units' information below for assembly instructions.
• The rear leg housings can be fitted with:-
a. Adjustable feet to assist with levelling of the appliance on uneven floors.
b. Rear rollers to enable the appliance to be easily moved for positioning and
cleaning purposes.
c. The front and rear leg mounting points can be removed for fitting direct onto a
bench top work surface etc without legs fitted.
Optional Accessories (Refer to Replacement Parts List)
• Plinth Kit. For installation details, refer to the instructions supplied with each kit.
Combustible Surface Non Combustible Surface
Left / Right hand side 200mm 0mm
Rear 150mm 0mm
Chargrill
Leg
Leg Plate
Fig 1