BLUM MZK.1900 Manual

BA-092/0EN MZK.1900/8800
Please keep a copy of the instruction leaflet.
EN
The drilling head should only be used by trained personnel who have completely read and understood the
instruction leaflet.
MZK.1900 / MZK.8800

2BA-092/0EN MZK.1900/8800
A - Orientation diagram MZK.1900
3.6 ... Location for Driving pin
3.3 ... Locking mechanism
3.1 ... Safety lever
1.1 ... Locating pin
3.5 ... Compressed air outlet
2.3 ... Driving pin for standard chuck (MZK.1120)
2.6 ... Spacer
3.4 ... Air Pipe
3.7 ... Air pipe connector
3.1
1.1
1.1
3.1
3.3
3.6
3.5
2.3
3.7
2.6
3.4

3BA-092/0EN MZK.1900/8800
A - Orientation diagram MZK.8800
3.6 ... Location for drive pin
3.1 ... Safety lever
3.5 ... Compressed air outlet
3.3 ... Locking mechanism
3.1 ... Safety lever
2.3 ... Driving pin for standard chuck (MZK.1120)
2.6 ... Spacer
3.4 ... Air pipe
1.6 ... Cover cap for standard chucks
3.7 ... Air pipe connector
3.6
3.1
3.1
3.5
3.1
3.1
3.3
1.6
3.4
3.7
2.3
2.6

4BA-092/0EN MZK.1900/8800
B - Contents
A Orientation diagram MZK.1900 2
A Orientation diagram MZK.8800 2
B Contents 4
C How to use this instruction leaflet 5
D Safety information 6
E Technical data 7
1 Drilling head preparation 8
2 MINIPRESS / MINIDRILL preparation 10
3 Drilling head assembly 11
4 Working with the drilling head 12
5 Maintenance and service 16
6 Troubleshooting 17
7 Spare parts MZK.1900 18
7 Spare parts MZK.8800 19

5BA-092/0EN MZK.1900/8800
• Pleasekeepacopyoftheoperatinginstructions.
• Readtheinstructionleafletandthesafetyinformationbeforeoperation.
•Werecommendthatyouusetheorientationdiagramforeasieridentificationofthepartsbeingdescribed.
• Individualsectionsareindicatedbycapitallettersornumberswhichmakesiteasiertonavigatetheinstructions.
C.1 - How to use this instruction leaflet
C - Reading guide
(3.1)Component description codes correspond to the section where the component and its function is described.
For example, (3.1) is described in section 3.
Note:
This exclamation point indicates a note. If this note is not followed, then drilling head parts as well as the work
piece itself may be damaged or the drilling head may be rendered inoperable and/or the work piece unusable.
Safety information:
This exclamation point indicates important safety information that must be followed.
Dear valued Blum customer,
We realise that your time is valuable. However, you should carefully read this instruction leaflet before you set up and use the ma-
chine for the first time. In this way, you will best determine how to adjust the drilling head to your needs as well as protect yourself
against injury.
At the time of printing, this instruction leaflet contained up-to-date information for this model. Small deviations due to continual devel-
opment of the drilling head design cannot be ruled out entirely. This instruction leaflet is an important component to the drilling head
and must be transferred to the new owner if the machine is sold.
For your own safety, you should only use Blum-approved replacement parts and accessories. Blum is not liable for any damages
resulting from the use of unapproved products.
Blum GmbH retains the right to make changes to and/or cancel without replacement the technical design, equipment,
technical information, colour, materials, services provided and similar without prior notice and without explanation as well
as the right to discontinue production of a specific model also without prior notice.
The drilling head should only be used by trained personnel who have completely read and understood the instruction leaflet.
!

6BA-092/0EN MZK.1900/8800
D - Safety information
D.1 - Remaining risks according to EN ISO 12100-2
• Thedrillingheadcomplieswithcurrentsafetystandards.However,thereareremainingrisks.
• Thereareremainingrisksduetothestrokemovementofthedrillingunittotheoperatorandsecondarypersonnelifsafetydevices
are removed or control elements should fail.
• Otherremainingrisksareindicatedbythesafetydecalsandthefollowingsafetyinformation.Itisthereforeabsolutelynecessaryto
follow all safety instructions carefully.
D.2 - Safety decals
• Keephandsawayfromthedangerzoneoftheholddownclamps-pinchdanger.
• Donotremovesafetydevices-dangerofinjury.
• Keephandsawayfromthedrillorswingarmduringthedrillingorinsertionprocess.
• Disconnectelectricalandpneumaticconnectionsbeforemakinganyrepairs(plug/rapidhosecoupling).
• Onlyonepersonatatimeshouldoperatethemachine.
• Wearpropereyeandfaceprotectionwhenoperatingthismachine.
• Completelyreadtheinstructionleafletandsafetyinformationbeforeoperatingthemachine.
• Completelyreadtheinstructionleafletandsafetyinformationbeforeoperatingthemachine.
D.3 - Intended use
• Thisdrillingheadisonlyintendedfordrillingholesinworkpiecesofwood,particleboardorepoxycoatedwood.Thedrillinghead
should only be used in commercial and industrial applications. It was designed exclusively for use with the Blum MINIPRESS M,
MINIPRESS P and MINIDRILL. The manufacturer assumes no liability for uses not described in the instruction leaflet.
• Keephandsawayfromdrillbits.

7BA-092/0EN MZK.1900/8800
D - Safety information
• DisconnecttheMINIPRESS,MINIDRILLfromelectricalandpneumaticconnectionsbeforeretoolingorperforminganyworkondrill
bits. (see MINIPRESS, MINIDRILL instruction leaflet).
• Onlyusesharp,cleandrillbits.
• Particularcaremustbetakenwhenworkingonsectionsthatjutoutovertheworktop.Attachalargerworktableoruseextensions.
• Securetheworkpieceduringdrilling/insertion.
• Youshouldalwayscheckthatallsafetydevicesandmachinepartsarefunctioningproperlybeforeuse.Replacedamagedparts
with original Blum parts.
• MakesurethatnoothertoolsorobjectsareontheworktopasidefromyourworkpiecebeforeturningontheMINIPRESS,
MINIDRILL.
• Whenworkiscomplete,disconnecttheMINIPRESS,MINIDRILLfromelectricalandpneumaticconnections.
• Foryourownsafety,useonlythoseaccessorieswhicharerecommendedorindicatedintheinstructionleafletorBlumproduct
catalogue.
• Donotmakeanyalterationsormodificationstothedrillinghead.
• Ifthereareanyquestionsand/orproblems,pleasecontacttheBLUMCustomerServiceDepartment-www.blum.com.
D.4 - Safety information
E - Technical data
E.1 - Dimensions and weights
E.2 - Drilling dimensions
E.3 - Accessories
MZK.1900 MZK.8800
• Weight:    3.7kg/8.2lbs    3kg/6.6lbs
• Dimensions:    H=153mm/6-1/64"   H=120mm/4-23/32"
     W=355mm/13-31/32"   W=130mm/5-7/64"
     D=135mm/5-5/16"   D=355mm/13-31/32"
• Max.workpiecethickness:  40mm 1-9/16“
• Max.drillingdistance:  102mm 4-1/64“
• Max.drillingdiameter:  10mm 3/8“
For accessories see Blum complete catalogue

8BA-092/0EN MZK.1900/8800
1 - Drilling head preparation
1.1 - Locating pin installation (only for MZK.1900)
ThefollowingworkstepsareonlyrequiredfortheMZK.1900
drillinghead:
• SlideLocatingpin(1.2) into the drilling head from below
• Screwhandle(1.3) on to Locating pin
1.2-Requireddrillbits
• Drillbits:
4 x ø XX mm clockwise (1.7) (marked in black)
5 x ø XX mm counter clockwise (1.8) (marked in red)
• Covercaps
 (onlyrequiredifadrillbitisnotinsertedintothechuck)
1.3 Setting the drilling length
The total length of the drill bit (from bit-tip to adjustment screw)
shouldbe57mm/2-15/64."
To correct the drill bit length, adjust the screw accordingly using
a screwdriver.
Important
All drill bits must be the same length.
1.3
1.2
H1H2H1H2 H2 H1 H2 H1 H2
MZK.1900
H1 H2 H2 H1 H2H1 H2H1
MZK.8800
1.7
1.8
57mm
2-15/64“
25 +/- 2 mm / 31/32“
!

9BA-092/0EN MZK.1900/8800
1 - Drilling head preparation
1.4 - Inserting drill bits into the chuck
• Pushdrillbits(1.4) all the way into the chuck.
(The flat on the drill shank must be aligned with the fixing
screw)
• Useahexwrench(1.5) to tighten the fixing screws.
• Insertcovercaps(1.6)into the unused chucks. This will keep
the chucks clean.
• Colourcodedbits:
Clockwise - Right Hand (1.7) > black
Counter clockwise - Left Hand (1.8) > red
Attention
Do not touch, danger of being
cut
• Alwaysremovethedrillingheadfromtheassembly
machine
• Workglovesshouldbeworn
H2
H2
H2
H2
H2
H1
H1
H1
H1
H
H
H1
H1
H1
H1
H2
H2
H2
H2
1.4
1.4
1.8
1.7
1.5
1.5
MZK.1900
MZK.8800

10 BA-092/0EN MZK.1900/8800
2.1 - MINIPRESS preparation
• Mainswitch(4.1) off
• Disconnectmachinefromcompressedairandpowersupply.
• Swiveloutholddownclamp(4.4).
• Removealldrillbitsfromtheassemblymachine.
• Removealldrillingdepthstops.
• Toensurethatthedrillingdepthwiththeattacheddrillinghead
does not have to be re-set with the drilling depth screw, a
spacer (2.6) attached.
• Attachthespacer (2.6) to the drilling depth setting screw.
2 - MINIPRESS preparation
2.2 - Inserting the driving pin
Therearetwotypesoflockingdevices:
a)Driving pin for standard chuck MZK.1120 (2.3)
enclosed
b)DrivingpinforquickconnectchucksMZK.1130(2.4)
must be ordered separately
• Thecorrespondingdrivingpin(2.3/2.4) is inserted (like a drill
bit) into the centre spindle
• Removedrillsleeve(2.5).
• Removecovercap(1.6).
2.3 - Attaching the spacer
ATTENTION
The spacers must be flush with the knurled screw
(2.7) and completely engaged.
• Thisensuresthesamedrillingdepthasbeforewithoutadrill-
ing head.
4.1
2.7
2.8 4.3
4.2
4.4
4.4
2.7
2.6
2.8
2.3 2.4
2.5

11 BA-092/0EN MZK.1900/8800
3 - Drilling head assembly
3.1 - Attaching the drilling head
The drilling head can be attached in two settings:
a)Range 32 - 102 mm
Drilling centre can be set 32mm min 102mm max
b)Range 0 - 38 mm
Drilling centre can be set 0mm min 38mm max
• Swivelupperspexguard.
• Insertretainerbolts(3.2) into drilling head.
• Switchlockinglever(3.3)tothe"closed"position
The drilling head has an offset of 32 mm.
3.2 - Connecting the compressed air outlet
3.2.1) Connecting the compressed air outlet
• Connecttheairpipe(3.4) to the compressed air outlet (3.5) of
the drilling head.
• Connecttheotherendoftheairpipetotheconnector(3.7)
and the compressed air supply (3.4).
1
2
3.2
3.6
3.3
3.2
32 - 102 mm
1
3.4
3.5
2
3.7

12 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
• Mainswitch(4.1) off
• Connecttheairsupplytotheairfilterunitoftheassembly
machine
• Holddownclamp(4.2)atPos"OFF."
• Placethecabinetsideoutsideofworkarea(drilling/insertion
machine) on to the work top and secure.
• Swivelindrillingdepthtemplate(2.8).
• Swiveloutholddownclamp(4.4).
• Pressandholdthefeedswitch(4.3).
• Slidethecabinetsidetothedrillandcheckwhetherornotthe
drills touch the top side of the workpiece (AH).
• Releasethefeedswitch(4.3).
4.1 - Checking the drilling depth setting
• Ifthedrillingtipsdonotreachthetopfaceoftheworkpiece
(AH), correct the setting.
• Turntheknurledscrew(2.7).
Decrease the depth: Turn knurled screw (2.7) to the
right
Increase the depth: Turn knurled screw (2.7) to the
left
 (oneturnequalsa1.5mmdepthsetting.)
• Tightenandlocktheknurledscrew(2.7).
• Re-triggertestcamandcheckthesetting.
4.2 - Correcting the drilling depth setting
Important
Swivel out the drilling depth setting template (2.8)
to achieve a drilling depth of 13 mm.
4.3
AH
2.7
2.6
2.8 !
4.1
2.7
2.8 4.3
4.2
4.4
4.4

13 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
The brake is set by turning the
screw 4.8).
• Hard wood: Turnscrew(4.8)totheright:
Drilling is carried out slowly.
• Soft wood: Turnscrew(4.8)totheleft:
  Drillingiscarriedoutquickly.
This extends the life of the drill and ensures tear-free drilling.
4.4 - Setting the head stroke speed
4.3 - Checking the head stroke speed
• Removetheworkpiecefromtheworktop
• Swiveloutdrillingdepthsettingtemplate(2.8).
• Keepthemachine’sworkarea(A) free.
• Pressthefeedswitch(4.3) and observe the head stroke
movement.
4.5 - Setting swivel stops
Set a swivel stop (4.5) to the desired start dimension and
tighten. (Indicator edge is on the inside of the swivel part.)
Important
If long system drillings are to be made, then
use several stops to ensure a higher degree of
accuracy over the long length.
A setting template (4.6) can also be used to set several stops.
The prescribed distance is 9 x 32 mm.
4.8
2.8
A
4.5
4.6 !

14 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
4.6 - Sliding the workpiece to the stop
• Loosenclampingscrew(4.7).
• Settheclampssothatthedistancexbetweentheworkpiece
side (AH) and the clamp guard is a max. of 3 mm.
• Leaveamin.of1cmdistancebetweenholddownclampand
drilling head (y).
• Secureclampingscrew(4.7).
4.7 - Setting clamps to the material thickness
• Mainswitch(4.1) on
• Holddownclamp(4.2)atPos"ON."
• Holddownworkpieceoutsideofdangerareaandpress
against the stop.
• Pressfeedswitch(4.3) until drilling depth is reached.
•Duringdrilling,locatingpin(1.1) is again moved to the starting
position
4.8 - Drilling
ATTENTION
Be sure to remove any objects from the work area
(A) of the machine, except the work piece!
Keep your hands out of work area (A).
Y
X
4.7
AH
A
AH

15 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
4.9-Usingthelocatingpinstosendtothenextcycle
Recommendation:
Uselocatingpins(1.1) for short system drillings for
sending to the next cycle. If long system drillings are
used, then use several stops and position them using
the setting template (MZK.1906 EINSTLE) (4.6). This
will ensure a higher degree of accuracy over the long
length.
• Movelocatingpins(1.1) downwards and centre in the last drill-
ing of the previously made system drilling.
• Drillingseepoint4.8.
• Attachextensionruler
• Positionsettingtemplateontheswivelstop(4.5).
• Positionswivelstop(4.5) on the extension ruler. The distance
is provided by the setting template 4.6.
• Thetemplate(MZK.1906EINSTLE)(4.6) is optional and not
included as a standard part when the drilling heads are deliv-
ered.
4.10-Usingthesettingtemplatetosendtothenextcycle
1.1
4.6
4.5
!

16 BA-092/0EN MZK.1900/8800
5.1 - Maintenance
• Cleandrillingdustfrommachineanddrillingheadonaregularbasistoensureoptimalfunctionalityand/ordurabilityofdevices.
• Replacebrokenordamagedpartsimmediately.
• OnlyuseBLUMoriginalparts.
5 - Maintenance and service

17 BA-092/0EN MZK.1900/8800
Error Cause Solution Note
Drilling head can-
not be attached
Incorrect retainer is attached Attach correct retainer
(seeretrofitkitM30.1313.UMBO-K)
Incorrect driving pin used Usecorrectdrivingpin See point 2.2
Chips between retainer, drilling head
and drilling head attachment
Remove chips none
Locking mechanism 3.3 is closed Set locking mechanism to open See point 3.1
Drill bit cannot
be tightened or
removed
Drill bit surface for tightening too large
Dimension (9.3 mm)
Only use Blum-approved drill bits. See
Blum product catalogue or www.blum.com
See chapter 1
Bit interior fouled by chips Blow out drilling head and bits, remove bit
coverings
See chapter 1
Dirt and dust between locking ring and
bits
Blow out drilling head and bits, remove bit
coverings
See chapter 1
System drilling not
parallel to ruler
Drilling head turns out of position
Retainer and gearbox casing are not
screwed in correctly
Retighten screws See instructions
MA-454
Drilling head is not secured correctly
(Ioose)
Close locking mechanism (3.3) See instructions
MA-454
Longer system drill-
ings are uneven
The system drilling has been drilled
using the locating pins, the range of
locating pins (1.1) is too wide.
Drill longer system drillings using stops See chapter 4
Stops are not set correctly Check stop settings See chapter 4
locating pins were not centred cleanly locating pins must be reset See chapter 4
Drilled through into
the work table
Drilling depth spacing was not attached Attach drilling depth spacing See chapter 2
Drilling depth does
not match
Incorrect drill bit used Only use Blum-approved drill bits. See
Blum product catalogue or www.blum.com
See chapter 1
Drill bit not tightened correctly Soiling See chapter 1
Drill bit length is not set properly See chapter 1
6 - Troubleshooting

18 BA-092/0EN MZK.1900/8800
7 - Spare parts MZK.1900

19 BA-092/0EN MZK.1900/8800
7 - Spare parts MZK.8800

PrintedinAustria·IDNR:908.825.0·BA-092/0ENMZK.1900/8800·DokId:BAU0014355004Idx:01
Julius Blum GmbH
Beschlägefabrik
6973 Höchst, Austria
Tel.: +435578705-0
Fax: +435578705-44
E-Mail:[e-mail]
www.blum.com