BLUM MINIPRESS P User manual

BA-101/3EN M53.XXXX
Please keep a copy of the operating instructions.
MINIPRESS P
EN
HO
051140

2
BA-101/3EN M53.XXXX
A- Orientation diagram
Safety device:
Do not remove and replace
immediately with original parts if damaged.
L
1.9
6.4
3.10
3.23
3.21
3.18
3.17
3.19
1.7
1.2
1.2
2.4
2.1
2.2
2.3
2.5
3.20
3.8
5.3
3.11
1.7
6.6
3.3
DIN 911
SW 4
DIN 911
SW 4
DIN 911
SW 3
DIN 911
SW 6
1.8
6.1
6.2
3.5
3.7
3.6
3.12
4.3

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BA-101/3EN M53.XXXX
B - Table of contents
A- Orientation diagram 2
B - Table of contents 3
C - Reading guide 5
C.1 - How to use these operating instructions 5
D - Safety information 6
D.1- Remaining risks according to ISO EN 12100-2 6
D.2 - Safety decals 6
D.3 - Intended use 6
D.4 - Safety information 6
D.5 - Noise emission 7
D.6 - Dust emission 7
F- EC Declaration of Conformity / Techn. Data 9
F.1 - EC Declaration of Conformity 9
F.2 - Technical data 9
1 - Assembly machine setup 10
1.1 - Unpacking and assembly 10
1.1.1) Assembly machine space requirement 10
1.1.2) Unpacking assembly machine and attaching to a suitable table 10
1.1.3) Attaching base ruler 10
1.1.4) Attaching swivel stops 10
1.1.5) Attaching work table 11
1.2 - Connecting to compressed air system 11
1.2.1) Connecting air supply 11
1.2.2) Setting operating pressure 11
1.3 - Electrical connection 11
1.3.1) Electrical connection 11
1.4 - Dust extraction 12
1.4.1) Connecting extraction system to the assembly machine 12
1.4.2) Attaching the extraction system with the controller 12
2 - Description of operator panels 13
2.1 - Description of operator panels 13
2.1.1) Designation of operating elements 13
2.1.2) Feed switch 13
2.1.3) Hold down clamp switch 13
3 - Assembly 14
3.1 - Furniture hinge assembly 14
3.1.1) Required parts 14
3.1.2) Setting drill bit length 14
3.1.3) Setting drilling pattern 14
3.1.4) Inserting drill bits 14
3.1.5) Setting drilling depth 14
3.1.6) Drilling depth stop 15
3.1.7) Setting cam speed 15
3.1.8) Checking cam brake 15
3.1.9) Setting cam brake 15
3.1.10) Setting the stop system 15
3.1.11) Setting swivel stops 16
3.1.12) Placing door on the work top and pushing up against the stop or marking line 16
3.1.13) Setting hold down clamps to the material thickness 16
3.1.14) Attaching insertion ram to swing arm 16
3.1.15) Clipping furniture hinge on to the insertion ram 17
3.1.16) Drilling 17
3.1.17) Checking the tilt adjustment of the swing arm 17
3.1.18) Inserting the furniture hinge 17
4 - Assembly 18
4.1 - Cruciform mounting plate assembly 18
4.1.1) Required parts 18
4.1.2) Setting drill bit length 18
4.1.3) Setting drilling pattern 18
4.1.4) Installing drill bits into the chuck 18
4.1.5) Checking drilling depth setting 18
4.1.6) Setting the cam speed 18
4.1.7) Setting the stop system 18
4.1.8) Setting swivel stops 18

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BA-101/3EN M53.XXXX
B - Table of contents
4.1.9) Placing cabinet side on the work top and pushing up against the stop or marking line 19
4.1.10) Setting hold down clamps to the material thickness 19
4.1.11) Drilling 19
4.1.12) Loosing hold down clamps 19
5 - Assembly 20
5.1 - Drilling hole groups 20
5.1.1) Required parts 20
5.1.2) Setting drill bit length 20
5.1.3) Setting drilling pattern 20
5.1.4) Inserting drill bits into the chuck 20
5.1.5) Checking drilling depth setting 20
5.1.6) Setting cam speed 20
5.1.7) Setting stop system 20
5.1.8) Setting swivel stops 20
5.1.9) Drilling hole groups 20
5.1.10) Placing cabinet side on the work top and pushing up against the stop or marking line 20
5.1.11) Setting hold down clamps to the material thickness 20
5.1.12) Drilling 20
5.1.13) Loosing hold down clamps 20
6 - Maintenance and service 21
6.1 - Maintenance 21
6.1.1) Maintenance 21
6.1.2) Damaged coupling 21
6.1.3) Replacing the operational status indicator 21
7 - Troubleshooting 22
7.1 - Error during drilling 22
7.2 - Fitting insertion error 25
7.3 - Function errors 25
8 - Appendix 27
8.1 – User-supplied work top 27
9 - Diagrams 28
9.1 - Electrical diagram 1x 230 V 50 Hz 28
9.2 - Electrical diagram 3x 230 V 50 Hz 29
9.3 - Electrical diagram 3x 400 V 50 Hz 30
9.4 - Pneumatic diagram 31

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BA-101/3EN M53.XXXX
• Please keep a copy of the operating instructions.
• Completely read the operating instructions and the safety information before operating the assembly machine.
• We recommend that you use the orientation diagram for easier identification of the parts being described.
• Individual sections are indicated by capital letters which makes it easier to navigate the instructions.
C.1 - How to use these operating instructions
C - Reading guide
(3.1)Component description codes correspond to the section where the component and its function is described. For example, (3.1) is
described in section 3.
Comment:
This exclamation point indicates a comment. If this comment is not followed, then assembly machine components
as well as the work piece itself may be damaged or the assembly machine may be rendered inoperable and/or the
work piece unusable.
Safety information:
This exclamation point indicates important safety information that must be followed.
Dear valued Blum customer,
We would like to congratulate you on your decision to purchase the Blum assembly machine. You are now the owner of a modern,
high-quality assembly machine that will give you years of productive use with the proper care and maintenance.
We realise that your time is valuable. However, you should carefully read these operating instructions before you set up and use the
machine for the first time. In this way, you will best determine how to adjust the assembly machine to your needs as well as protect
yourself against injury. In addition, the operating instructions also contain important information about machine maintenance.
At the time of printing, these operating instructions contained up-to-date information for this model. Small deviations due to continual
development of the assembly machine design cannot be ruled out entirely. These operating instructions are an important component
to the assembly machine and must be transferred to the new owner if the machine is sold.
For your own safety, you should only use Blum-approved replacement parts and accessories. Blum is not liable for any damages
resulting from the use of unapproved products.
Blum GmbH retains the right to make changes to and/or cancel without replacement the technical design, equipment,
technical information, colour, materials, services provided and similar without prior notice and without explanation as well
as the right to discontinue production of a specific model also without prior notice.
!

6
BA-101/3EN M53.XXXX
• This machine complies with current safety standards. However, risks remain for
• the operator and second persons due to the stroke movement of the drilling unit and especially in case safety devices are removed
or control elements should fail.
• Other remaining risks are indicated by the safety decals and in the following safety rules. It is therefore absolutely necessary to fol-
low all safety instructions carefully.
D.1- Remaining risks according to ISO EN 12100-2
D - Safety information
D.2 - Safety decals
D.3 - Intended use
D.4 - Safety information
• The designated purpose of the assembly machine is the drilling and insertion of furniture fittings into work pieces made of wood,
particle board or plastic coated wood. The assembly machine should only be used in manufacturing. The manufacturer does not
assume liability for uses not described in the instruction manual.
• The machine is not explosion-proof. It should not be set up near a paint finishing system
• The intended purpose of laser module MZR.5300 is measurement and position determination on the work piece in conjunction
with MINIPRESS P. Only wood or particle board should be used as the work piece since they are non-reflective. Coated and/or
reflective work pieces may not be used. Laser module MZR.5300 may only be used in combination with MINIPRESS P in commer-
cial and industrial applications. The manufacturer does not assume liability for uses not described in this instruction leaflet or the
MINIPRESS P instruction leaflet.
• Before retooling, cleaning, maintenance or performing any work on drill bits, turn the main switch (3.1) to pos. 0 and disconnect the
assembly machine from the pneumatic connection.
Completely read the operating instructions and the safety information before operating the assembly machine
Wear proper eye and face protection when operating this machine
Only one person at a time must operate the machine.
The work area is located in front of the machine.
Electrical connections and maintenance should only be performed by a qualified electrician.
Disconnect electrical and pneumatic connections before making any repairs (plug / rapid hose coupling).
Keep hands away from the drill or swing arm during the drilling or insertion process.
Do not remove safety devices - danger of injury.
Keep hands away from the danger zone of the clamps and knurled screws. - danger of being crushed
Class 2 laser - Never look directly into the laser beam. The laser can cause eye damage.

7
BA-101/3EN M53.XXXX
• Only use sharp, clean drill bits.
• Particular care must be taken when working on sections that jut out over the work top. Attach a larger work table or use extensions.
Work pieces should not affect the stability of the assembly machine. Work pieces should be secured against tipping or falling. Use
suitable clamps or support brackets. Operating elements must remain accessible and their accessibility should be not obstructed.
• Secure the work piece during drilling/insertion. Use the assembly machine hold down clamps (optional) or if these are not sufficient
for the particular job, use suitable clamping equipment.
• Wear appropriate work clothing.
• You should always check that all safety devices and machine parts are functioning properly before use. Replace damaged parts
with original Blum parts.
• Make sure that no other tools or objects are on the work table aside from your work piece before turning on the assembly machine.
• Always turn the main switch (3.1) to POS. 0 after finishing work.
• CAUTION: For your own safety, use only those accessories which are recommended or indicated in the manual or Blum sales
literature.
• Do not make any alterations or modifications to the assembly machine.
• If there are any questions and/or problems, please contact the BLUM Customer Service Department.
• All national regulations regarding labour law, industrial safety as well as all disposal guidelines must be followed.
D - Safety information
D.5 - Noise emission
Noise emission levels as per EN ISO 11202 (11204) are:
Work place noise level is (work cycle): 80.4 dB(A) (measured at a height of 1.5 m and at 1 m forward of the worktable edge. The ambi-
ent correction factor K3A is 4 dB and is calculated according to EN ISO 11204 Appendix A. The difference between the extraneous
noise level and the sound intensity level at each measuring point is > 6dB)
The specified values are emission values, which means that they are not necessarily safe workplace values at the same time.
Although there is a correlation between emission and immission values, the necessity of additional precautions cannot be deduced
with certainty. Factors liable to influence current immission levels in the workplace include the length of exposure, the characteris-
tics of the workroom, and other noise sources. Also, admissible workplace levels may vary from country to country. The information
provided here is designed to enable users to assess the hazards and risks involved more accurately.
D.6 - Dust emission
If connected properly to a dust extraction system, dust emissions fall clearly below the technical standard value. The assembly ma-
chine is equipped with a connecting piece for hoses with an inside diameter of 100 mm. This provides negative pressure of 2000 Pa
for the maximum required average air velocity of 20 m/sec. If there is no extraction system connector with a diameter of 100 mm, the
supplied adapter can be used. For connection, make sure that a minimum air velocity of 20 m/sec is provided at the cross-section of
the 100 mm hose.
• The assembly machine must be connected to a dust extraction system. (The extraction system connection must be flexible and
hardly inflammable).
• Regularly remove remaining dust and chips using a vacuum cleaner.

8
BA-101/3EN M53.XXXX
BG Пробивнимашини
DA Bore- og beslagssætmaskiner
DE Bohr- und Beschlagsetzmaschine
EN Drilling and insertion machine
ET Puurimis- ja sisestusmasinad
FI Asennusporakoneet
FR Machine pour percer et poser des ferrures
EL  Μηχάνημαδιάτρησηςκαιτοποθέτησης
IT Macchina forainseritrice
LV  Urbšanasunfurnitūrasiestrādāšanasiekārta
LT  Gręžimo-montavimostaklės
NL Boor- en beslagmachines
PL  Maszynadonawiercaniaiosadzaniaokuć
PT Furadeira e máquina para a montagem de ferragens
RO Maşinădegăuritşimontatferonerie
SV Borr- och beslagsmonteringsmaskiner
SK  Vŕtacíalisovacístroj
SL Vrtalni stroj in stroj za okovje
ES Máquinas para taladrar y de instalación de herrajes
CS  Vrtacíalisovacístroje
HU Fúró-ésvasalatbepréselőgépek
MINIPRESS P
2010
V
Ser.No.: JB 00001
Ref.No.: M53.1000
Julius Blum GmbH - A - 6973
Bohr- und Beschlagsetzmaschine
lbs
kg / Hz kW

9
BA-101/3EN M53.XXXX
Julius Blum GmbH, Industriestr. 1, A-6973 Höchst herewith declare on our own responsibility that the product MINIPRESS (M53.
xxxx) with drilling heads (MZK.1000, MZK.1900, MZK.8000, MZK.8800) to which this Declaration refers, complies with the following
EU Directives:
EC Machine Directive 2006/42/EC
EC EMV Directive 2004/108/EC
The following harmonised European standards have been used to ensure proper implementation of the requirements specified in the
EU Directives:
EN ISO 12100-1, EN ISO 12100-2, EN 60204-1, EN 349, EN 983
In addition, the following standards have also been applied:
EN ISO 11202, EN ISO 11204, DIN 33893-2
Registered location:
Section wood
Testing and certification centre in BG - PRÜFZERT
Postfach 800480
70504 Stuttgart
GS testing certification no.: 051140
BG testing certification no.: 051141
Hoechst, 06.07.09 Documentation authorised agent:
Dipl.-Ing. Herbert Blum, Dipl.-Ing. (FH) Thomas Maier,
Managing Director www.blum.com
www.blum.com
F.1 - EC Declaration of Conformity
F - EC Declaration of Conformity / Techn. Data
F.2 - Technical data
1) General data
• Voltage: see serial tag
• Current: see serial tag
• Connected load
Motor: 1.1 kW
• RPM: see serial tag
• Air consumption: 1.5 litres
• Noise emission: 80.4 dB(A)
Important: Provide a 7 A mains backup fuse.
Installation location:
• Temperature range: 5 - 40 °C (39.2 - 104 °F)
• Rel. humidity: 35 - 55 %
3) Max. work piece thickness
• drilling only 45 mm
• Insertion
Depending on the fitting max. 20 mm to max. 32 mm
5) Max. drilling diameter
• Max. drilling diameter 45 mm
• For drill bits see BLUM complete catalogue
Only Blum-approved drill bits
may be used.
2) Weight and measurements
Weight: m= 47 kg
Dimensions: H= 771 mm
W= 684 mm
D= 690 mm
4) Max. drilling distance
• Drilling distance centre spindle: 0 - 70 mm
6) Accessories
• For accessories see BLUM complete catalogue

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BA-101/3EN M53.XXXX
1.1 - Unpacking and assembly
1 - Assembly machine setup
1.1.1) Assembly machine space requirement
H= 771 mm
W= 684 mm
D= 690 mm
1.1.2) Unpacking assembly machine and attaching to a suitable table
• Open box
• Use two people to lift the assembly machine onto the table
1.1.3) Attaching (1.2) base ruler
• Attach the MZE.130M00 package as per
included MZE.1300 (BA-199) installation instructions
• Recommended table height 80 - 90 cm
• Pre-drill holes and then attach assembly machine (1.1) using the screws.
• Do not setup or store assembly machine in a moist environment. The
space should be dry.
ATTENTION:
The assembly machine weighs approx. 47 kg.
The table should have the proper dimensions
ATTENTION:
The centre of gravity for the assembly machine is in the back
ATTENTION:
To lift assembly machine only use hitch and load pick up device!
H
BT
1.1
1.2
0
10
20
30
40
10
20
30
40
mm

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BA-101/3EN M53.XXXX
1 - Assembly machine setup
1.2 - Connecting to compressed air system
1.3 - Electrical connection
ATTENTION:
During the following procedure, the drill unit (3.23)
makes an upward motion
1.2.1) Connecting air supply
• Connect the air supply to the air filter unit (1.8) of the assembly machine
• Open stop valve
Important:
A rapid hose coupling must be inserted a max. 3 m from the machine in
the air pressure supply line.
1.2.2) Setting operating pressure
• The operating pressure is 6 bar
(Pmin = 5 bar)
(Pmin = 7 bar)
• Air consumption per work cycle is 1.5 litres
1.3.1) Electrical connection
ATTENTION:
The electrical connection must be performed by a qualified electrician!
1.1.5) Attaching work table
a) Accessory work top MZA.5300 table
• Set work table on runner plate
• Attach work table to runner plate
b) User-supplied work table (see Chapter 8 - Appendix)
ATTENTION:
The assembly machine should not be operated without the work top.
The work top must be securely fastened to the assembly machine using
the included fixing screws.
• The assembly machine is equipped with a mains plug. If the mains plug cannot be
used, the following steps should be carried out:
1.1.4) Attaching swivel stops
• Loosen clamping knob until the counter plate protrudes 10 mm
• Attach swivel stop to ruler at an angle and stand upright
• Tighten clamping knob
Note:
This procedure can also be used to set a stop between two available
stops.
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BA-101/3EN M53.XXXX
1.4 - Dust extraction
ATTENTION:
The machine must be connected to a dust extraction system!
1.4.1) Connecting extraction system to the assembly machine
• Insert the spiral hose with an inside diameter of 100 mm into the receiving tube and
secure it.
• Make sure that the average air velocity for the extraction system is at least 20 m/sec.
• If there is no extraction system connector with a diameter of 100 mm, the supplied
adapter (image 1.4.2) can be used. For connection, make sure that a minimum air
velocity of 20 m/sec is provided at the cross-section of the 100 mm hose.
1.4.2) Attaching the extraction system with the controller
ATTENTION:
The electrical connection must be performed by a qualified electrician.
• The extraction system can be connected to contact S1 7/8 to enable the system to
turn on automatically using the main switch.
(See chapter 9 - Diagrams)
• Set main switch (2.1) to Pos.0
• The attached plug should correspond to national standards. Provide a 7 A mains
backup fuse (see Chapter 9 - Diagrams).
Important:
The assembly machine is designed for the voltage printed on the label
of the connection cable.
For use with other assembly machine operating voltages, see Chapter
9 - Diagrams
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!

13
BA-101/3EN M53.XXXX
2.1 - Description of operator panels
2 - Description of operator panels
2.1.1) Designation of operating elements
• (2.1) Main switch
• (2.2) Feed switch
• (2.3) Hold down clamp switch
• (2.4) Operating mode display switch
ATTENTION:
The main switch does not disconnect the assembly machine
from the air pressure system.
Pos.0: Operational status indicator (2.4) does not light. Assembly machine in
set-up mode
- Motor cannot be started
- Stroke movement can be carried out
Pos.1: Operational status indicator (2.4) lights. Assembly machine is in opera-
tional mode
- Drilling and the fitting insertion can be carried out
- The marking line lights
Main switch can be secured against unauthorized drilling using a standard padlock.
2.1.2) Feed switch (2.2)
ATTENTION:
When pressing the feed switch, keep your hands away from the work
area (A) of the assembly machine.
Pressing the feed switch will carry out the currently selected
workprocess.
Set up:
Main switch at Pos.0 + feed switch pressed
Drill:
Main switch at Pos.1 + feed switch pressed
Insert fitting:
Swivel in swing arm + press feed switch
2.1.3) Hold down clamp switch (2.2)
Option: Hold down clamps are not standard equipment.
Pos. Clamps on:
Pressing the feed switch (2.2) automatically engages the hold down clamps.
Briefly touching the hold down clamp switch (2.3) will disengage the clamps.
Pos. Clamps off:
Pressing and turning the clamp switch to Pos. will turn off the hold down
clamps. When the feed switch (2.2) is pressed, the hold down clamps remain
engaged.
ATTENTION:
For long durability of the laser the main switch should be set on
pos. 0 when not operating.
+
+
+

14
BA-101/3EN M53.XXXX
3.1 - Furniture hinge assembly
3 - Assembly
3.1.1) Required parts
• Drill bits:
1x ø 35 mm clockwise (3.1) (marked in black)
2x ø 8 mm counterclockwise (3.2) (marked in red)
• Cover caps (3.3)
• Insertion ram MZM.00XX (3.4) (see catalogue to determine the proper insertion ram
for the respective furniture hinge)
• Furniture hinge
Important:
All drill bits must be the same length
3.1.2) Setting drill bit length
• The total length of the drill bits (from bit-tip to adjustment screw)
should be 57 mm
• To correct drill bit length, adjust screw accordingly using a screwdriver
3.1.3) Setting drilling pattern
• Pull out drilling head fixing knob (3.5)
• At the same time, move the lever (3.6) to the “Furniture hinge” symbol (3.7)
• Release drilling head fixing knob (3.5)
3.1.4) Inserting drill bits
• Main switch (2.1) at Pos. 0
• Push drill bits all the way into the chuck (The surface of the drill shaft must be placed
in the direction of the fixing screw)
• Use a hex wrench to tighten the fixing screws
• Insert cover caps into the unused chucks (3.3). This will keep the chucks clean and
prevent the fixing screws from coming out on their own.
3.1.5) Setting drilling depth
• Set drilling depth using the knurled screw (3.10)
(One turn equals 1.5 mm)
• Secure the knurled screw (3.10) (lock)
Important:
Do not unscrew completely from the drill chuck.
Complete unscrewing could damage the chuck.
3.4
3.2 3.1 3.2 3.3
3.7
3.5
3.6
Ø 8 Ø 35 Ø 8
3.1 3.2 3.3
3.1
3.3
3.23.2
3.2
3.10
!
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15
BA-101/3EN M53.XXXX
3 - Assembly
3.1.6) Drilling depth stop (3.11)
Another option to maintain a constant drilling depth is to install the drilling depth stop.
When the drilling depth stop is installed, the drilling depth is always 13 mm regardless
of the thickness of the work piece.
Installing the drilling depth stop:
• Main switch at Pos.0
• Remove drill
• Push drilling depth stop into the locking holes of the retainer ring (3.12) until it en-
gages and turn 90 degrees with force.
• Attach drill bit
3.1.7) Setting cam speed
The cam speed is set via a knurled head screw (3.13) on the back of the cylinder.
• Faster: Turn screw (3.13) to the left
• Slower: Turn screw (3.13) to the right
3.1.8) Checking cam brake
The cam brake slows down the cam speed just before the drill enters the wood. (This
extends the life of the drill and ensures tear-free drilling)
• Main switch (2.1) at Pos. 0
• Keep the assembly machine’s work area (A) free.
• Press the feed switch (2.2) and observe the cam movement.
3.1.9) Setting cam brake
The brake is set by turning the screw (3.14) on the cylinder.
• Hard wood: Turn screw (3.14) to the right:
Drill cam will brake harder.
• Soft wood: Turn screw (3.14) to the left:
Drill cam will brake less.
IMPORTANT:
The drill bit length must be set to 57 mm. (See point 3.1.2). The knurled
screw should not engage before the drilling depth is reached. (See point
3.1.5)
3.1.10) Setting the stop system
• Set the desired dimension using the hand wheel
• or set the stop system to the FH using this fixed setting (the drilling distance is 22.5
mm)
3.11
3.12
3.13
2.2
2.1
3.14
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16
BA-101/3EN M53.XXXX
3 - Assembly
3.1.11) Setting swivel stops (1.7)
Set the swivel stops (1.7) to the desired dimension and clamp.
3.1.12) Placing door on the work top and pushing up against the stop or marking
line
IMPORTANT:
Indicator edge is on the inside of the swivel part.
IMPORTANT:
The stop surface can be enlarged by swivelling the stop flap forward for
grooved work pieces and work pieces with radiuses (see picture).
3.1.13) Setting hold down clamps (3.17) to the material thickness
• Open clamping knob (3.18).
• Set the hold down clamps (3.17) so that the distance between the door and the clamp
guard (3.19) is a max. x = 3 mm.
• Loosely tighten clamping knob (3.18).
3.1.14) Attaching insertion ram to swing arm (3.8)
• Place insertion ram on to the two fixing screws (3.20) on the swing arm (3.8)
• Tighten the screws so that the insertion ram is secure.
L
1.2
1.7
!
!
X
3.18
3.17
3.19
3.8
3.20

17
BA-101/3EN M53.XXXX
3 - Assembly
3.1.15) Clipping furniture hinge on to the insertion ram
3.1.16) Drilling
• Main switch (2.1) at Pos. 1
• Hold down clamp (2.3) at Pos.
• Swing arm (3.8) must be swivelled up.
• Hold down door outside of danger area (A) and press against the swivel stop (1.7)
• Press feed switch (2.2) until drilling depth is reached.
• Release feed switch (2.2).
ATTENTION:
All items except for the work piece should be removed from the work
area of the assembly machine. Keep your hands out of work area (A).
3.1.17) Checking the tilt adjustment of the swing arm (3.8)
• Swivel down swing arm (3.8) to the stop.
• Check whether or not the furniture hinge is aligned with the drilling.
• If it is misaligned, this can be caused by two things:
a) Swivel arm (3.8) is not set vertical.
- Use the screw to correct this setting (3.21)
b) Insertion ram is off-centre:
- Correct this setting using the adjustment screws (3.22) on the insertion ram.
IMPORTANT:
If the feed switch (2.2) is only lightly pressed a few millimetres, the drill
and insertion assembly moves downwards at creep speed.
3.1.18) Inserting the furniture hinge
• Press the feed switch (2.2) until the furniture hinge is inserted completely.
• Release feed switch (2.2).
• Swivel up swing arm (3.8)
• Loosen the hold down clamps by touching the
hold down clamp switch (2.3)
• Remove door from the work top or push to the next stop.
ATTENTION:
Keep your hands and other objects away from assembly machine work
area (A)
L
3.8
1.7
2.1
2.2
2.3
3.21
3.8
!
L
2.3
2.1
2.2
1.7
3.8

18
BA-101/3EN M53.XXXX
4.1 - Cruciform mounting plate assembly
4 - Assembly
4.1.1) Required parts
• Drill bits:
1 x ø5 mm clockwise (4.1) (marked in black)
1 x ø5 mm counterclockwise (4.2) (marked in red)
• Cover caps (3.3)
• Cabinet Side
• Cruciform mounting plate with system screws
4.1.2) Setting drill bit length (see point 3.1.2)
IMPORTANT:
This step will align the 0 point offset for the cruciform mounting plate.
(See point 4.1.8)
4.1.3) Setting drilling pattern
• Pull drilling head fixing knob (3.5).
• At the same time, move the lever (3.6) to the “Hole Group” symbol (4.3)
• Release drilling head fixing knob (3.5).
4.1.4) Installing drill bits into the chuck (see point 3.1.4)
4.1.5) Checking drilling depth setting (see points 3.1.5 / 3.1.6)
4.1.6) Setting the cam speed (see points 3.1.7 / 3.1.8 / 3.1.9)
4.1.7) Setting the stop system
• Set the desired dimension using the hand wheel
• or set the stop system to SY using this fixed setting (the drilling distance is 37 mm)
4.1.8) Setting swivel stops (1.7)
a)If the bottom edge of the door should be flush with the bottom edge of the cabinet,
only the base ruler (1.2) needs to be re-positioned.
Repositioning the ruler:
• Loosen screws
• Move ruler 16 mm in the direction of the outside drill bit
• Secure screws
4.2 4.1 3.3 3.3 3.3
Ø 5 Ø 5
4.1
3.6
4.3
3.3
3.3
3.3 4.1 4.2
4.2

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BA-101/3EN M53.XXXX
4 - Assembly
b)If the bottom edge of the door should be shorter or longer than the bottom edge of
the carcase, the stops (1.7) must be set according to the measured difference. In ad-
dition, the base ruler (1.2) must also be re-positioned.
Positioning stops and rulers:
• Shift stops by measurement (x)
• Loosen screws
• Move ruler 16 mm in the direction of the outside drill bit
• Secure screws
4.1.9) Placing cabinet side on the work top and pushing up against the stop
or marking line
(See point 3.1.12)
4.1.10) Setting hold down clamps (3.16) to the material thickness
(See point 3.1.13)
4.1.11) Drilling
(See point 3.1.16)
4.1.12) Releasing hold down clamps
• Briefly press hold down clamp switch (2.3)
• Push cabinet side to the next stop.
IMPORTANT:
This step will align the 0 point offset for the cruciform mounting plate.
(see figure 4.1.8)




L
3.8
1.7
2.1
2.2
2.3
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20
BA-101/3EN M53.XXXX
5.1 - Drilling hole groups
5 - Assembly
5.1.1) Required parts
• Drill bits:
1x ø 5 mm clockwise (5.1) (marked in black)
2x ø 5 mm counterclockwise (5.2) (marked in red)
• Cover caps (3.3)
• Setup gauge (5.3)
• Cabinet Side
5.1.2) Setting drill bit length
(See point 3.1.2)
5.1.3) Setting drilling pattern
• Pull drilling head fixing knob (3.5).
• At the same time, move the lever (3.6) to the symbol (4.3)
• Release drilling head fixing knob (3.5).
5.1.4) Inserting drill bits into the chuck
(See point 3.1.4)
5.1.5) Checking drilling depth setting
(See point 3.1.5 / 3.1.6)
5.1.6) Setting cam speed
(See point 3.1.5 / 3.1.8 / 3.1.9)
5.1.7) Setting stop system
• Set the desired dimension using the hand wheel
• or set the stop system to SY using this fixed setting (the drilling distance is 37 mm)
5.1.8) Setting swivel stops (1.7)
(See point 3.1.11)
5.1.9) Drilling hole groups
• Place setup gauge (5.3) on the stop that has already been set (1.7) and set an ad-
ditional stop.
This results in a 7 hole group with a 32 mm hole spacing.
5.1.10) Placing cabinet side on the work top and pushing up against the stop
or marking line
(See point 3.1.12)
5.1.11) Setting hold down clamps (3.17) to the material thickness
(See point 3.1.13)
5.1.12) Drilling
(See point 3.1.16)
5.1.13) Releasing hold down clamps
• Briefly press hold down clamp switch (2.3)
• Push cabinet side to the next stop.
5.3
5.2 5.1 5.2 3.3 3.3
Ø 5 Ø 5 Ø 5
5.2
3.6
4.3
3.3
3.3
5.2 5.1 5.2
5.1 5.2
L
3.8
1.7
2.1
2.2
2.3