BLUM ZX-Speed User manual

1
ZX‐Speed
Toolsettingprobe
Operatinginstructions English
Type 322010001|322010002
ToolMeasurement
Hardwired
Multidirectional
Wear‐FreeMeasuringSys‐
tem
ToolBreakageDetection
ToolLengthMeasurement
ToolRadiusMeasurement
AxesCompensation

2
Copyright
Passingonaswellasduplicationofthisdocumentation,evaluationandcommunicationofits
contentareprohibitedwithoutspecificauthorization.Contraventionsaresubjecttodamages.
Allrightsreserved.
Decisiveforthetechnicalcontentsisthelanguageversionofthemanufacturer(DE/EN).
Subjecttotechnicalchangewithoutanynotice.
Originaloperatinginstructions
©2015‐2017byBlum‐NovotestGmbH

©byBlum‐Novotest 3322000010S|V1B|07/2017
1.Introduction ..............................................4
1.1Keys ................................................................4
2.Safety ....................................................5
3.Systemoverview ...........................................6
3.1Description ..........................................................6
3.2Displayelements......................................................6
3.3Dimensions..........................................................7
3.4Technicaldata........................................................8
4.Mountingandcommissioning................................9
4.1Mountingvariants ...................................................10
4.1.1Mountingvariantwithcable(outgoing)onside ....................10
4.1.2Mountingvariantwithcable(outgoing)downward.................11
4.1.3Mountingvarianthorizontal....................................12
4.1.4Mountingvariantwithnozzle ...................................12
4.2Adjustmentofprobe .................................................13
4.2.1Cable(outgoing)onside.......................................13
4.2.2Cable(outgoing)downward ....................................14
4.3Pre‐assemblingprobecontact ..........................................15
4.4Mountingprobecontact ..............................................16
5.Electricalconnection.......................................18
5.1Outputsignals .......................................................19
6.Notesconcerningmeasuringsequence........................20
7.Maintenance .............................................21
7.1Cleaningoftoolsettingprobe ..........................................21
7.2Changingoftheprobecontact .........................................22
8.Troubleshooting ..........................................23
9.Ordernumbers ...........................................24
10.Shippinginstructions/storage ..............................25
11.ECDeclarationofIncorporation..............................26
12.Service ..................................................27

Introduction
322000010S|V1B|07/20174©byBlum‐Novotest
1. Introduction
Pleasereadandobservethenotesincludedintheseinstructions.
Subjecttotechnicalchangewithoutanynotice.
1.1 Keys
CAUTION!
signifiesadanger,whichmaycauseinjuries,ifitisnotavoided.
NOTICE
signifiesmeasurestoavoidmaterialdamages.
Adviceforsecondaryliterature
Additionaladvice
Don’tusecompressedairforthisstep.
TheCE‐labelconfirms,thattheproductasdescribedcomplieswiththeproduct‐spe‐
cificEuropeanregulations.
green red
Mdtighteningtorque
UBoperatingvoltage

Safety
©byBlum‐Novotest 5322000010S|V1B|07/2017
2. Safety
CAUTION!
Damagesofthemeasuringsystemduetomisusearepossible.
Handlethemeasuringsystemlikeaprecisiontool.
Keepthemeasuringsystemclean.
Limitthemeasuringblockovertravelbyprogramming,seechapter6..
Readandobserveallnotesofthemachinetoolmanufacturer.Donotdisablesafetyinter‐
lockings.
NOTICE
Damageofthemeasuringsystembyashortcircuitispossible
Aggressiveliquidsmaydestroyseals.
Donotoperatethemeasuringsysteminaworkingenvironmentwithaggressivecoolants!
Coolantsmustnotcontainaggressivecontents,thatcandamageplasticsorrubberparts
(e.g.:acetone,alcohol,ethanol,methanol,cleaningbenzine,solvents,...).
Coolantsmaynotexceedaph‐levelof9.5.
Pleasecontactusifyouhaveanyquestions!Wealsohavesolutionsforspecialapplications.

Systemoverview
322000010S|V1B|07/20176©byBlum‐Novotest
3. Systemoverview
3.1 Description
Fig.3‐1
3.2 Displayelements
Tab.3‐1
14 131516
11
12
7
1
8
9
(1) Measuringsurface
(7) Probecontact
(8) Adapterwithpredeterminedbreak‐
ingpoint
(9) Chipprotection
(11) LED
(12) Roundedwasher
(13) Cable
(14) Spiralhose
(15) Hosenut
(16) DINENISO4762M3x14(DIN912)
Colour LED(11)
Standby
Probeinitialposition
Probedeflected

Systemoverview
©byBlum‐Novotest 7322000010S|V1B|07/2017
3.3 Dimensions
Fig.3‐2
aadjustmentrangeX/Y
Fig.3‐3Downwardsfacingcable
5
9
Ø11
Ø5,2
35
43
9,5
0,02 A
4 6
Ø 20
Ø 30
5,3 5,3
11°
11°
X/Y
Z-
63,5
46,9
1°
1°
a
A
9,5
5
9,2
Ø5,2
Ø16,5

Systemoverview
322000010S|V1B|07/20178©byBlum‐Novotest
3.4 Technicaldata
Tab.3‐2
Protectionclass IP68
PowersupplyUB12 ... 30 V DC (stabilized) / 100 mA
Outputs 12 ... 30 V / 50 mA
Approachdirection ±X,±Y,‐Z
Measuringforce
•directionX/Y:
•directionZ:
1.7 N
3N
max.stroke/deflection
•directionX/Y:
•directionZ:
±11°(5.3mm)
6mm
Repeatability 0.4 µm 2
Max.probingspeed 2 m/min
Min.tooldiametera1mm
Mass,incl.cable10m700g
Min.bendingradiuscable
• static
•flexible
26 mm
60 mm
Storagetemperature ‐20 °C ... +70 °C
Operatingtemperature +5 °C ... +50 °C
aDependingontoolgeometryandmaterialaswellasprobingspeed,thetoolmaynotbedamagedbythe
probingforce.

Mountingandcommissioning
©byBlum‐Novotest 9322000010S|V1B|07/2017
4. Mountingandcommissioning
CAUTION!
Physicalinjuriesandmaterialdamagesofthecomponentscausedbyvoltage
Makesurethatthecomponentsarevolt‐freeduringinstallationwork.
CAUTION!
Physicalinjuriesandmaterialdamagescausedbycompressedair
Makesurethatthecomponentsaredepressurisedduringinstallationwork.
Avoidvisualandskincontactwithairblow.
NOTICE
Damagescausedbyimproperinstallation/dismounting
Pleaseonlyuseoriginalreplacementpartsaswellastheprovidedspecialtools.
Considerthemaximumtighteningtorque.

Mountingandcommissioning
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4.1 Mountingvariants
4.1.1 Mountingvariantwithcable(outgoing)onside
NOTICE
Damagetomeasuringsystembylackingcablefixationpossible.
Fixthespiralhosewithapipeclampascloseaspossibleonthedevice.
Observetheminimumbendingradius,seechap.3.4.
NOTICE
Ifthecableislayedflexibly:
Providesufficientstrainrelief.
Limitthemovablepartofthespiralhosebypipeclamps.
Tochangeorremovethespiralhosebeforethemountingofthetouchprobe,bringthehose
nutonslightstrainandturnitcounterclockwise.
Fig.4‐1
(15) Hosenut
15

Mountingandcommissioning
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4.1.2 Mountingvariantwithcable(outgoing)downward
NOTICE
Damagetomeasuringsystembylackingcablefixationpossible.
Providesufficientstrainrelief.
Observetheminimumbendingradius,seechap.3.4.
Fig.4‐2AdjustmentunitP83.0175‐044.081(option)
Fig.4‐3Mountingsystem(option)
35
35
M3
Ø 17,5 ... 25

Mountingandcommissioning
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4.1.3 Mountingvarianthorizontal
Incaseofhorizontalmountingofthestylus,acoverwillbenecessary.
Makesurethatnochipspileupatthestylus.Dependingontheenvironmentalconditions,the
cleaningintervalisneededmorefrequently.
Fig.4‐4
4.1.4 Mountingvariantwithnozzle
Fig.4‐5
Installationinstructionofmountingsystem|nozzle
22
23
(22) P83.0175‐045.284
(23) P83.0175‐045.26x

Mountingandcommissioning
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4.2 Adjustmentofprobe
4.2.1 Cable(outgoing)onside
Fig.4‐6
Adjustmentpossibilitywithroundedwasher,inordertocompensatepossibleangleerrorsof
theinstallation.
1. Inserttheroundedwasherintotherecessofthebottomofthehousing.
2. Adjusttheprobebyreciprocallooseningandtighteningofthediagonallyoppositehexagon
screws(Md= 1.1 Nm).
1°
1°
12
16
0,5
(12) Roundedwasher
(16) DINENISO4762‐M3x14(DIN912)

Mountingandcommissioning
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4.2.2 Cable(outgoing)downward
Fig.4‐7AdjustmentunitP83.0175‐044.081(option)
Adjustmentpossibilitywithroundedwasher,inordertocompensatepossibleangleerrorsof
theinstallation.
1. Inserttheroundedwasherintotherecessofthebottomoftheadjustingwasher.
2. MakesurethattheO‐ringisinsertedandwithoutanydamage.
3. Adjusttheprobebyreciprocallooseningandtighteningofthediagonallyoppositehexagon
screws(Md= 1.1 Nm).
0,6°
0,6°
7,8
21 18
19
20
(18) Roundedwasherforprobewith
downwardsfacingcable
(19) O‐ring
(20) Adjustingwasherforprobewithdownwards
facingcable
(21) DINENISO4762‐M3x20(DIN912)

Mountingandcommissioning
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4.3 Pre‐assemblingprobecontact
NOTICE
Damagetothepredeterminedbreakingpointbyimpropermountingpossible.
Mountingprobecontact‐Adapterwithpredeterminedbreakingpoint:
Lockwithaflatwrenchonspannerflat(Md=0.5Nm).
Thepredeterminedbreakingpointmaynotbedamagedduringmounting.
Fig.4‐8
10
8
C
7
D
(7) Probecontact
(8) Adapterwithpredeterminedbreak‐
ingpoint
(10) Predeterminedbreakingpoint
(C) Flatwrench6mm
(D) Allenkey1.5mm

Mountingandcommissioning
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4.4 Mountingprobecontact
NOTICE
Damagetothemeasuringsystembyimpropermountingpossible.
Themeasuringelementmaynotbedeflectedduringmounting.
Whenmountingpleasealwaysusetheprovidedtools.
NOTICE
Damagetothemeasuringsystembyimpropermountingmaybepossible.
Pleaseensurethecorrectusageandpositionofthemountingtoolswhenchangingthe
probecontact,seeFig.4‐9.
Fig.4‐9
Fig.4‐10
55
7
8
9
10 CD
5
(5) DINENISO4027‐M3(DIN914)
(7) Probecontact
(8) Adapterwithpredeterminedbreak‐
ingpoint
(9) Chipprotection
(10) Predeterminedbreakingpoint
(C) Flatwrench6mm
(D) Allenkey1.5mm

Mountingandcommissioning
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Probecontactwithadapterispre‐assembled,seeFig.4‐8.
1. Screwtheprobecontactwiththeadapterandthechipprotectionlightlyontotheprobe.
2. Pushthechipprotectionallthewayupwardssothatthelowerspannerflatisaccessible.
Mounttheadapterbyusingaflatwrench(Md=1.0Nm).
3. Movethechipprotectiondownwards.Fixthechipprotectionwiththesetscrews
(Md=0.5Nm).
4. Calibratethemeasuringsystembythecalibrationcycle.

Electricalconnection
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5. Electricalconnection
NOTICE
Damageandmalfunctionofthemeasuringsystemispossiblecausedbyfaultycablemount‐
ing
Connectordisconnectconnectingcablesorplugconnectionswithoutpowersupplyonly.
Observefail‐safecablelayingaccordingtotheregulationsformeasuringsystemcables.
Connectthecableshieldingonthecontrolsidewiththemachineearth.Atadapterconnec‐
tionstheshieldingmustbedirectedovertheplughousingandthecompleteplugconnec‐
tionmustbemountedisolated.
Observeintactnessofgasketandadjustinggrooveofplugconnector.
Tightentheplugconnectorfirmly(Md= 2.0 ... 2.5 Nm).
NOTICE
Damagetothemeasuringsystembyshortcircuitpossible.
Theoutputscannotbeconnectedinparallel!
Connecteachindividualwiretoitsownterminal.
NOTICE
Damagesofthemeasuringsystembychipsarepossible.
Neverinstallcablesandwireswithoutprotectionintheworkingarea.
Protectcablesandwiresintheworkingareaagainstflyingchips,e.g.byprotectionhose,
protectionspring,cover,etc.
Fig.5‐1
Tab.5‐1
CNC
24V
0V
x.xx
YE STATUS
BN
1,5m
10m
WH
GY STATUS
Colour/Pin Connection Designation Data
white GND Ground 0V
brown UBPowersupply 12 ... 30 V (stabilized) / 100 mA
yellow STATUS Outputstatic 12 ... 30 V / 50 mA
grey STATUS Outputstatic 12 ... 30 V / 50 mA
Housing ‐‐‐ Shielding

Electricalconnection
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5.1 Outputsignals
Fig.5‐2
LED Status
1 mm
0 mm
Z
X/Y
STATUS
STATUS
H
L
H
L
GN GNRD

Notesconcerningmeasuringsequence
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6. Notesconcerningmeasuringsequence
NOTICE
Damagetothemeasuringsystemduetocollisionispossible.
Limitthemeasuringblockovertravelbyprogramming,(seeTab.6‐1).
Tab.6‐1
NOTICE
Measuringerrorispossible.
Observemax.feedrateofthemachinemanufacturer.
Executecalibrationandtoolmeasurementatthesameconstantfeedrate.
Probecontact XY: <4.5mm
Z: <5mm