BLUM IF59-A2 User manual

1
Interface
Installation instructions English
Type IF59-A2
For Infrared Transmission
For Radio Transmission

2
Copyright
Passing on as well as duplication of this documentation, evaluation and communication
of its content are prohibited without specific authorization. Contraventions are subject
to damages. All rights reserved.
The language version of the manufacturer (DE/EN) is decisive for the technical content.
Subject to technical change without notice.
Original operating instructions
© 2007 - 2018 by Blum-Novotest GmbH
All brands stated in this document are the property of the respective brand owners.
Article number of this documentation: 180168_EN

Table of Contents
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Table of Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Declaration of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Further applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 Complete system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 IF59-A2 at PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Switch-on / Off Level-Controlled . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 Switch-On / -Off Impulse-Controlled . . . . . . . . . . . . . . . . . . . . . . 20
3.2.3 Switch-On Autoflash - Switch-Off Timeout . . . . . . . . . . . . . . . . . 21
3.3 Electrical connection IF59-A2 and laser system / Z-Nano on one mea-
suring input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.1 DIP switch 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 DIP switch 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5. Setup radio system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.1 Pairing procedure via SET-key (manual pairing). . . . . . . . . . . . . . . . . . . . . 32

Table of Contents
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5.2 Pairing procedure via M-function (automatic pairing) . . . . . . . . . . . . . . . 35
6. Measuring sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6.1 TC - level controlled - SW8 = OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2 TC - level controlled - SW8=ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.3 TC - impulse-controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4 TC - Switch-On Autoflash / Switch-Off Timeout . . . . . . . . . . . . . . . . . . . . . 42
7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8. Order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
9. EC Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
10. Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

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Introduction
1. Introduction
1.1 Declaration of warnings
NOTICE
signifies measures to avoid material damages.
Please read and observe the notes included in these instructions.
Subject to technical change without any notice.
1.2 Keys
Information on secondary literature
Additional advice
LED shines LED flashes
Green Red Blue Orange Violet White

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Introduction
1.3 Further applicable documents
1.4 Abbreviations
Settings Status
ON
OFF
freely selectable
Default condition of standard version
Control-specific connection diagrams
These are available at Blum-Novotest.
Installation instructions IF59-30
UBoperating voltage
SSR Solid State Relais
SW Switch
1 2 3
ON
1 2 3
ON
1 2 3
ON
1 2 3 4
ON

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System overview
2. System overview
2.1 Complete system
The interface IF59-A2 is compatible for BLUM measuring devices with infrared and ra-
dio transmission.
The receiver enables wireless communication between the measuring devices and the
NC control.
Data transfer to the NC control via IF59-A2 interface.
Fig. 2-1
IC56 / IC57
TC50/51/52/ - A2 / -A3
IF59 - A2
TC53/TC54 - A2 / -A3
Z-Nano IR - A2 / -A3
Z-Nano
Aux

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System overview
Fig. 2-2
RC66
TC60/61/62/63 BG60/61
IF59 - A2
TC63/TC64
Z-Nano RC
Z-Nano
Aux

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System overview
2.2 Dimensions
Fig. 2-3
(1) DIP switch 1
(2) DIP switch 2
(3) Coding switch
(4) Button SET
(5) LED SET
35
31
75,5
39,5
572
1 2 3 4 5 6 7 8 9 10 111213 1415
TxD RxD GND
V24
X1X2
X3
IF59-2
1 2 3 4 5 6 7 8 9 10 1 2 3
WH BN GN YE GY PK BU VT
1 2 3 4 5 6 7 8 9 10
ON
1 2 3 4
ON
1 2 3 4 5 6 7 8 9 10
ON
1
2
3
4
5
6
7
8
9
0
12 V
Ba
Stat1 Stat1
Error
AUX
GND
GND GND
24V
TC
DUO
START
BG
TWIN
Stat2
Set
1
2
3
4
5

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System overview
2.3 Technical data
Tab. 2-1
Protection class IP50
Mounting DIN Rail (DIN EN 50 022-35)
Power supply UB15 ... 30 V DC / 100 mA
Inputs 4 x 10 mA
Outputs 4 x 50 mA Push-pull
1 x 50 mA Solid State Relay (SSR)
Interface RS232
Storage temperature -20 °C ... +70 °C
Operating temperature +5 °C ... +50 °C

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Electrical connection
3. Electrical connection
NOTICE
Damage and malfunction of the measuring system is possible caused by faulty cable
mounting
Connect or disconnect connecting cables or plug connections without power sup-
ply only.
Observe fail-safe cable laying according to the regulations for measuring system ca-
bles.
Connect the cable shielding on the control side with the machine earth. At adapter
connections the shielding must be directed over the plug housing and the com-
plete plug connection must be mounted isolated.
Observe intactness of gasket and adjusting groove of plug connector.
Tighten the plug connector firmly (Md = 2.0 ... 2.5 Nm).
NOTICE
Damage to the measuring system by short circuit possible.
The outputs cannot be connected in parallel!
Connect each individual wire to its own terminal.
NOTICE
Damage by improper installation of cables and hoses
When mounting cables and hoses, please provide sufficient strain relief.
Please note the minimum binding radius of cables and hoses.

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Electrical connection
NOTICE
Damages of the measuring system by chips are possible.
Never install cables and wires without protection in the working area.
Protect cables and wires in the working area against flying chips, e.g. by protection
hose, protection spring, cover, etc.
• Mounting: on DIN rail (DIN 50 022)
• Dismounting: pull back snap latch
3.1 Overview
Fig. 3-1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
TxD RxD GND
V24
X1X2
X3
IF59-2
1 2 3 4 5 6 7 8 9 10 1 2 3
WH BN GN YE GY PK BU VT
1 2 3 4 5 6 7 8 9 10
ON
1 2 3 4
ON
1 2 3 4 5 6 7 8 9 10
ON
1
2
3
4
5
6
7
8
9
0
12 V
Ba
Stat1 Stat1
Error
AUX
GND
GND GND
24V
TC
DUO
START
BG
TWIN
Stat2
Set
Z-Nano
AUX
NC/PLC
IC56
RC66
IC57
NC/PLC/PC

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Electrical connection
NOTICE
Measuring system malfunctioning and damage possible as a result of faulty earthing.
Use the enclosed BLUM accessory set!
Earth the measuring system as per the installation instructions for the accessory
set!
NOTICE
Material damages caused by wrong wiring of the interfaces at the machine control
The electrical connections, mentioned in this instruction, are exemplary and may vary
depending on the machine control.
Please refer to the documentation supplied by the machine manufacturer!
Consider the electrical wiring diagrams, suitable for your machine control!
NOTICE
Measuring error is possible.
If the signals BATTERY and ERROR are not monitored, measuring errors may occur.
Carry out multiple contacts.
NOTICE
Risk of collision
If the signal ERROR is not monitored in the PLC or the measuring cycles, the falling edge
(STATUS) must be used compulsorily for the measuring input.

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Electrical connection
3.2 IF59-A2 at PLC
3.2.1 Switch-on / Off Level-Controlled
Fig. 3-2 Switch-on / off Level-Controlled
IF59
PLC
M(Mode TC)
ERROR
BATTERY
1 2 3 4 5 6 7 8 9 1011 1213 1415
CNC
STATUS
STATUS
TC
24V
0V
1 2 3 4 5 6 7 8 9 10
ON
1 2 3 4
ON
1 2 3 4
ON
5 6 7 8 9 10
1234
ON

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Electrical connection
IR: Probe switch-off method: Optical off (flash)
Radio: Automatic pairing via input AUX is not possible.
Switch-on/-off via M-function
START = 24 V
M(Mode TC) = 1
M(Mode TC) = 0
Start release
Mode TC
Mode standby

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Electrical connection
Fig. 3-3 Switch-on / off Level-Controlled
IF59
PLC
M(Mode DUO)
ERROR
BATTERY
1 2 3 4 5 6 7 8 9 1011 1213 1415
CNC
STATUS
STATUS
DUO
24V
0V
1 2 3 4 5 6 7 8 9 10
ON
1 2 3 4
ON
or
r
1234
ON
1234
ON
5678910

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Electrical connection
IR: Probe switch-off method: Optical off (flash)
Radio: Automatic pairing via input AUX is not possible.
Switch-on/-off via M-function
START = 24 V
M(Mode DUO) = 1
M(Mode DUO) = 0
Start release
Mode DUO
Mode standby

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Electrical connection
Fig. 3-4 Switch-on / Off Level-Controlled, 2 M-Codes
IF59
PLC
M(Mode DUO)
M(Mode TC)
ERROR
BATTERY
1 2 3 4 5 6 7 8 9 1011 1213 1415
CNC
STATUS
STATUS
DUO
24V
0V
1 2 3 4 5 6 7 8 9 10
ON
1 2 3 4
ON
TC +
1234
ON
1234
ON
5678910

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Electrical connection
IR: Probe switch-off method: Optical off (flash)
Radio: Automatic pairing via input AUX is not possible.
Switch-on/-off via M-function
Measurement TC:
START = 24 V
M(Mode TC) = 1
M(Mode DUO) = 0
M(Mode TC) = 0
M(Mode DUO) = 0
Start release
Mode TC
Mode standby
Measurement DUO:
M(Mode TC) = 0
M(Mode DUO) = 1
M(Mode DUO) = 0
M(Mode TC) = 0
Mode DUO
Mode standby

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Electrical connection
3.2.2 Switch-On / -Off Impulse-Controlled
Fig. 3-5 Switch-On / -Off Impulse-Controlled
IR: Probe switch-off method: Optical off (flash)
IF59
PLC
M(Start)
M(Mode TC)
ERROR
BATTERY
1 2 3 4 5 6 7 8 9 1011 1213 1415
CNC
STATUS
STATUS
TC
24V
0V
1 2 3 4
ON
1 2 3 4 5 6 7 8 9 10
ON
1
2
3
4
ON
1 2 3 4
ON
1 2 3 4
ON
5 6 7 8 9 10