Bodine 34R6BXPP User guide

07401151.B
www.bodine-electric.com
Bodine Electric Company
Type 34R6BXPP Motors & Gearmotors
AC 3-Phase, Inverter-Duty 230VAC or 460VAC
This apparatus is suitable for use in Hazardous Locations
Class I, Division 1, Groups C & D.
Instructions for Installation and Operation
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www.bodine-electric.com

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© Copyright 2021 Bodine Electric Company.
All rights reserved. All data subject to change without notice. Printed in U.S.A.
TABLE OF CONTENTS
This manual contains the basic information needed to install and operate a
Bodine type 34R6BXPP three-phase AC motor or gearmotor that is certified
for use in Class I Division 1 hazardous locations. This manual does not profess
to cover all details or variations in equipment, nor to provide for every possible
contingency associated with installation, operation, or maintenance. No
warranty of fitness for purpose is expressed or implied. It is the responsibility
of the user to determine whether the installation location is hazardous, and to
what degree it is hazardous. Should further information be desired or should
particular problems arise which are not covered sufficiently for the user’s
purpose, the matter should be referred to the Bodine Electric Company.
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Step 1: Mount the 34R6BXPP Motor or Gearmotor . . . . . . . . . . . . . . .6
Step 2: Attach a Conduit Outlet Box to the Motor . . . . . . . . . . . . . . . .8
Step 3: Make Electrical Connections . . . . . . . . . . . . . . . . . . . . . . .8
Step 4: Operate the 34R6BXPP Motor or Gearmotor . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Bodine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FIGURES
Figure 1a – Dimensions for Standard 34R6BXPP Motor . . . . . . . . . . . 6
Figure 1b – Dimensions for Standard 34R6BXPP-FX Gearmotor. . . . . . . 7
Figure 2 – A Typical Conduit Outlet Box . . . . . . . . . . . . . . . . . . . . 8
Figure 3 – Motor after Conduit Outlet Box Installation . . . . . . . . . . . 8
Figure 4a – Electric Connections –
Thermal Switch with Logic Control to Disable Motor Power . . . 10
Figure 4b – Electric Connections –
Thermal Switch with AC Relay to Interrupt Supply . . . . . . . 10
Figure 4c – Electric Connections –
Thermal Switch with 3 Pole AC Relay to Interrupt Supply . . . 11
RoHS COMPLIANCE
This document certifies that the Bodine Electric type 34R6BXPP motor
and type 34R6BXPP-FX gearmotors are manufactured with materials and
processes that comply with European Directive 2011/65/EU, as amended by
council directive 2015/863/EU, on the Restriction of Hazardous Substances
(RoHS).

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!WARNING
IMPORTANT SAFETY PRECAUTIONS
The use of electric machines, like that of all other utilization of concentrated
power, is potentially hazardous. The degree of hazard can be greatly reduced
by proper design, selection, installation, and use, but hazards cannot be
completely eliminated. The reduction of hazard is the joint responsibility
of the user, the manufacturer of the driven or driving equipment, and the
manufacturer of the machine.
The Bodine type 34R6BXPP motor and 34R6BXPP-FX gearmotor
were designed to meet the requirements of UL 674 and CSA C22.2
No. 145-M2017, electric motors for use in Division 1 Hazardous
Locations. The motor ratings were established for operating temperatures
from -20C to +40C. They have a T4A temperature code rating Reference UL
file number E318315. These products bear the UL mark shown above.
Please read through this operations manual in detail and observe those
paragraphs with the safety alert symbol.
This indicates a potentially hazardous situation, which,
if not avoided, could result in death or serious injury.
!WARNING/AVERTISSEMENT
• CAUTION–To reduce the risk of ignition of hazardous atmospheres,
disconnect the equipment from the supply circuit before opening. Keep
assembly tightly closed when in operation.
• Leads factory-sealed. Do not disassemble any part of this product as that
will compromise its safety in hazardous atmospheres.
• This product should be installed, inspected, and maintained by a qualified
electrician only, in accordance with all applicable electrical codes.
• ATTENTION–Pour réduire le risque d’inflammation des atmosphères
dangereuses, débranchez l’équipement du circuit d’alimentation avant de
l’ouvrir. Gardez l’assemblage bien fermé lorsqu’il est en fonctionnement.
• Fils scellés en usine. Ne démontez aucune pièce de ce produit car cela
compromettrait sa sécurité dans les atmosphères dangereuses.
• Ce produit doit étre installè, inspecté et entretenu par un électricien
qualifié seulement, conformément avec tous les codes de l’électricité
pertinents.

4www.bodine-electric.com
IMPORTANT
Read this manual completely and carefully before making any connections.
Pay special attention to all warnings, cautions, and safety rules. Failure to
follow the instructions could produce safety hazards, which could injure
personnel or damage the motor, gearmotor, or other equipment. If you
have any doubts about how to connect the motor or gearmotor, refer to the
detailed sections of this manual..
PRODUCT SPECIFICATIONS
The motors are 3-Phase AC induction motors. The 34R6BXPP is a 3-Phase AC
induction motor, available with or without an integral gearbox, and a normally
closed, self-resetting thermal switch attached to the motor windings.
Table 1 lists the specifications common to all variations of this product. Table
2 lists the specifications unique to each gear ratio that is offered.
TABLE 1
Parameter
Specification
Locations: Hazardous locations Class I, Division 1, Groups C & D, or
unclassified (non-hazardous) locations.
Temperature Code: T4A or T3C
Horsepower: ¼ HP
Volts: 230 VAC, 3 Phase or 460 VAC, 3 Phase (separate models)
Line Frequency: 60 Hz
Inverter Frequency: 10 – 120 Hz for motors, 10 – 90 Hz for gearmotors
Ambient Temperature: -20C to 40C
Insulation: F8
TABLE 2
LINE VOLTAGE RATINGS INVERTER DUTY RATINGS
Product Type Gear
Ratio
Speed
(rpm)
Torque
(lb-in)
Speed Range
(rpm)
Torque @
60 Hz
(lb-in)
34R6BXPP N/A 1600 9.9 214 – 3259 9.9, VT*
34R6BXPP-FX1 5:1 320 46 43 – 474 46, VT*
34R6BXPP-FX2 10:1 160 89 21 – 237 89, VT*
34R6BXPP-FX2 15:1 107 133 14 – 158 133, VT*
34R6BXPP-FX3 20:1 80 178 11 – 119 178, VT*
34R6BXPP-FX3 30:1 53 267 7.1 – 79 267, VT*
34R6BXPP-FX3 40:1 40 265 5.4 – 59 265, VT*
34R6BXPP-FX3 60:1 27 350 3.6 – 40 350, VT*
34R6BXPP-FX4 120:1 13 350 1.8 – 20 350, CT*
34R6BXPP-FX4 180:1 8.9 350 1.2 – 13 350, CT*
34R6BXPP-FX4 300:1 5.3 350 0.7 – 7.9 350, CT*
* VT = “Variable Torque, CT = “Constant Torque”

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INSTALLATION
This product should only be installed by a qualified person familiar with its
operation and associated hazards, and knowledgeable about the special
requirements for installation in hazardous locations. The National Electrical
Code (NEC), local electrical and safety codes, and when applicable, the
Occupational Safety and Health Act (OSHA) should be observed to reduce
hazards to personnel and property. NEC section 500 (Hazardous Locations) is
particularly important. See pages 6 and 7 for motor and gearmotor dimensions.
!WARNING/AVERTISSEMENT
• CAUTION–To reduce the risk of ignition of hazardous atmospheres,
disconnect the equipment from the supply circuit before opening. Keep
assembly tightly closed when in operation.
• Leads factory-sealed. Do not disassemble any part of this product as that
will compromise its safety in hazardous atmospheres.
• This product should be installed, inspected, and maintained by a qualified
electrician only, in accordance with all applicable electrical codes.
• ATTENTION–Pour réduire le risque d’inflammation des atmosphères
dangereuses, débranchez l’équipement du circuit d’alimentation avant de
l’ouvrir. Gardez l’assemblage bien fermé lorsqu’il est en fonctionnement.
• Fils scellés en usine. Ne démontez aucune pièce de ce produit car cela
compromettrait sa sécurité dans les atmosphères dangereuses.
• Ce produit doit étre installè, inspecté et entretenu par un électricien
qualifié seulement, conformément avec tous les codes de l’électricité
pertinents.

6www.bodine-electric.com
Step 1: Mount the 34R6BXPP Motor or Gearmotor
Install the 34R6BXPP motor or gearmotor onto a secure mounting surface
using the appropriate hardware for the desired mounting orientation, as
indicated in Figure 1a and 1b. For example, if a gearmotor is to be mounted
by the holes in the face where the output shaft exits, then four ¼-28 UNC-
2B screws are used (the max screw length is to be determined by the user).
Figure 1a – Dimensions for Standard 34R6BXPP Motor
9.534 Max
4.78 Max sq
.483±.010 2.06±.03
4x 3/8-16 UNC-2B
90° ± 1” apart
on ø5.875 ± .010 b.c.
4x 1/4-20 UNC-2B
.31 Min Deep
90.0° apart
on ø3.750 b.c.
ø 4.500 / 4.497
5.32±.02 sq
ø 3.000 / 2.997
ø .6250
.1875/.1855
x 1.38 long key
1” NPT x 11-1/2
threads per inch
.6245
.125
(.125)
(2.13) sq Flange
4.01 Max.
(7.16)
17 / 18
Number of
leads may vary
.50±.06 Typ.
4.885
Max
2x .800 2x .39 Base
mounting holes
4x 1/4-20 UNC-2B
.47 min deep
Base mounting holes 1.50
9.534 Max
4.78 Max sq
.483±.010 2.06±.03
4x 3/8-16 UNC-2B
90° ± 1” apart
on ø5.875 ± .010 b.c.
4x 1/4-20 UNC-2B
.31 Min Deep
90.0° apart
on ø3.750 b.c.
ø 4.500 / 4.497
5.32±.02 sq
ø 3.000 / 2.997
ø .6250
.1875/.1855
x 1.38 long key
1” NPT x 11-1/2
threads per inch
.6245
.125
(.125)
(2.13) sq Flange
4.01 Max.
(7.16)
17 / 18
Number of
leads may vary
.50±.06 Typ.
4.885
Max
2x .800 2x .39 Base
mounting holes
4x 1/4-20 UNC-2B
.47 min deep
Base mounting holes 1.50
The 5.875” B.C. meets NEMA-56C specifications with optional base mount kit, mod# 0931 installed

www.bodine-electric.com 7
4.78 Max sq
3.60±.015
2.00±.03
2x .800 2x 2.951
±.010
17 / 18
Number of
leads may vary
4.66±.02 sq
.862 Typ
[4]1/4-28 UNF-2B
.625 Min Deep
Base mounting
holes
4x 1/4-20 UNC-2B
.47 min deep
.1875/.1855 sq.
x 1.12 long key
Base mounting holes
3.380 Typ
ø.6250
.6245 3.390
±.006
.1875 /.1855 sq x
1.12 Long Key
3.380 Typ
.50±.06 Typ.
(2.13) sq Flange
(9.24)
11.617 Max
1” NPT x 11-1/2
Threads per inch
4.01 Max
1.590 Typ
(.90)
1.50
ø1.536±.016
Not Machined
4.885
Max
Figure 1b – Dimensions for Standard 34R6BXPP-FX Gearmotor
4.78 Max sq
3.60±.015
2.00±.03
2x .800 2x 2.951
±.010
17 / 18
Number of
leads may vary
4.66±.02 sq
.862 Typ
[4]1/4-28 UNF-2B
.625 Min Deep
Base mounting
holes
4x 1/4-20 UNC-2B
.47 min deep
.1875/.1855 sq.
x 1.12 long key
Base mounting holes
3.380 Typ
ø.6250
.6245 3.390
±.006
.1875 /.1855 sq x
1.12 Long Key
3.380 Typ
.50±.06 Typ.
(2.13) sq Flange
(9.24)
11.617 Max
1” NPT x 11-1/2
Threads per inch
4.01 Max
1.590 Typ
(.90)
1.50
ø1.536±.016
Not Machined
4.885
Max
If mounting from the four ¼-20 UNC-2B base holes, the screw length should
not exceed a maximum thread engagement depth of 0.45”. See Figure 1a and
1b for the location of the mounting holes on Bodine’s stock models. For custom
variations of our stock models, refer to Bodine’s “INFS” drawing instead.
Please visit our website for optional base mount accessory kit, model 0931.

8www.bodine-electric.com
Step 2: Attach a Conduit Outlet Box to the Motor
Proper installation of this product in a hazardous location requires the use of
a conduit outlet box listed for Class I, Division 1, Groups C & D. The conduit
outlet box is not supplied by Bodine with the motor, so it must be purchased
separately by the user. The conduit outlet box must have a hole with a 1”
NPT, 11.5 threads per inch female thread in order to fit onto the Bodine
motor. A minimum of 5 threads of engagement is required to meet the UL 674
standard. This conduit outlet box should be sized per NEC 314.16. Figure 2
shows one example of an appropriate conduit outlet box and Figure 3 shows
that box installed on a Bodine motor. Regardless of what box is used, follow
the manufacturer’s instructions for installing it onto the Bodine motor and for
attaching conduit to the exit hole.
Figure 3 –
Motor after Conduit
Outlet Box Installation
1 in., NPT, 11.5 threads
per inch female thread
O-ring Cover
A
A
Figure 2 – A Typical Conduit Outlet Box
Step 3: Make Electrical Connections
!WARNING/AVERTISSEMENT
• CAUTION–To reduce the risk of ignition of hazardous atmospheres,
disconnect the equipment from the supply circuit before opening. Keep
assembly tightly closed when in operation.
• Leads factory-sealed. Do not disassemble any part of this product as that
will compromise its safety in hazardous atmospheres.
• This product should be installed, inspected, and maintained by a qualified
electrician only, in accordance with all applicable electrical codes.
• ATTENTION–Pour réduire le risque d’inflammation des atmosphères
dangereuses, débranchez l’équipement du circuit d’alimentation avant de
l’ouvrir. Gardez l’assemblage bien fermé lorsqu’il est en fonctionnement.
• Fils scellés en usine. Ne démontez aucune pièce de ce produit car cela
compromettrait sa sécurité dans les atmosphères dangereuses.
• Ce produit doit étre installè, inspecté et entretenu par un électricien
qualifié seulement, conformément avec tous les codes de l’électricité
pertinents.

www.bodine-electric.com 9
These motors are 3-Phase AC induction motors. The 34R6BXPP is a 3-Phase
AC induction motor, with or without an integral gearbox, and with a normally
closed, self-resetting thermal switch attached to the motor windings and is
represented schematically in Figures 4a, 4b, and 4c on pages 10 and 11.
!WARNING/AVERTISSEMENT
• CAUTION–The motor may automatically restart, depending on how it is
wired to the power source, after the temperature has cooled sufficiently
to allow the protector contacts to reset and if AC power is present.
• ATTENTION–Le moteur peut redémarrer automatiquement, en fonction
de la façon dont il est câblé à la source d’alimentation, une fois que la
température a suffisamment refroidi pour permettre aux contacts de
protection de se réinitialiser et si une alimentation CA est présente.
Installation of this motor requires either a 3 phase AC voltage source, or a
controller (inverter) capable of operating a 3-Phase AC induction motor.
The controller must incorporate or be used in conjunction with one of the
following capabilities to prevent the motor from exceeding its temperature
ratings under overload conditions:
• A logic input that will interrupt the power to the motor windings when the
thermal switch opens
• A suitable electronic overload protection system integrated within the
controller
• A suitable relay circuit that can be driven by the thermal switch to
interrupt the controller’s power supply
• A motor protection system suitable for operation with a motor in the
hazardous locations environment

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The following three figures illustrate three different recommended
connections between the motor and the voltage source or control (inverter).
When a controller (inverter) is used, refer to the controller’s documentation
for additional information regarding operation of the system.
AC Supply
(N.O.)
(N.C.)
AC Inverter
(L1)
(L2)
(U)
(V)
(W)
Power Supply
Connections
Motor Phase
Connections
Class I, Division 1 Environment
34R6BXPP Motor or Gearmotor
Motor Phases/Thermal Switch Black
Thermal
Switch White
White
Blue
Red
Green-Yellow Tracer
Frame
U
W V
L1
L2
Figure 4b – Electric Connections – Thermal Switch with AC Relay to Interrupt Supply
Class I, Division 1 Environment
34R6BXPP Motor or Gearmotor
Motor Phases/Thermal Switch Black
Thermal
Switch White
White
Blue
Red
Green-Yellow Tracer
Frame
U
W V
AC Inverter
AC Supply
(L1)
L1
L2
Enable Input
Common
(L2)
(U)
(V)
(W)
Power Supply
Connections
Motor Phase
Connections
Figure 4a – Electric Connections – Thermal Switch with Logic Control to Disable Motor Power

www.bodine-electric.com 11
Class I, Division 1 Environment
AC Supply
34R6BXPP Motor or Gearmotor
Motor Phases/Thermal Switch
Black
L1
L2
L3
Thermal
Switch
White
White
Blue
Red
Green-Yellow Tracer Frame
U
W V
(N.C.)
(N.O.)
(N.C.)
(N.C.)
(N.O.)
(N.O.)
Figure 4c – Electric Connections – Thermal Switch with 3 Pole AC Relay to Interrupt Supply
THERMAL SWITCH NOTES:
Motor thermal switch must be connected to interrupt power to the controller
and / or motor windings when the contact opens to limit motor temperature.
Thermal switch contact ratings:
AC–250VAC @ 2.5A 1.0 P.F., 250VAC @ 1.6A 0.6 P.F.
DC–24VDC @ 3.5A 48VDC @ 1.5A
WARNING: motor will automatically restart if allowed by control logic.

12 www.bodine-electric.com
Step 4: Operate the 34R6BXPP Motor or Gearmotor
!WARNING/AVERTISSEMENT
• CAUTION–To reduce the risk of ignition of hazardous atmospheres,
disconnect the equipment from the supply circuit before opening. Keep
assembly tightly closed when in operation.
• Leads factory-sealed. Do not disassemble any part of this product as that
will compromise its safety in hazardous atmospheres.
• This product should be installed, inspected, and maintained by a qualified
electrician only, in accordance with all applicable electrical codes.
• ATTENTION–Pour réduire le risque d’inflammation des atmosphères
dangereuses, débranchez l’équipement du circuit d’alimentation avant de
l’ouvrir. Gardez l’assemblage bien fermé lorsqu’il est en fonctionnement.
• Fils scellés en usine. Ne démontez aucune pièce de ce produit car cela
compromettrait sa sécurité dans les atmosphères dangereuses.
• Ce produit doit étre installè, inspecté et entretenu par un électricien
qualifié seulement, conformément avec tous les codes de l’électricité
pertinents.
!CAUTION
• Check that gearmotor is securely mounted.
• Check all rotating members. Be sure keys, pulleys, etc. are securely
fastened and safety guards are in place.
• Check for proper mounting and alignment of products, and verify safe
loading on shafts and gears.
1. Start the Motor or Gearmotor
a. Turn the AC power supply on.
b. Turn the inverter on, if one is being used.
c. The motor should start running at rated speed (if no inverter is used) or the
set speed (if an inverter is used).
2. Adjust Speed
a. If an inverter is being used, adjust the speed control of the inverter and
observe if the motor also changes speed.
3. Stop the Motor or Gearmotor
a. Turn the inverter off, if one is being used.
b. Turn the AC power supply off.

www.bodine-electric.com 13
TROUBLESHOOTING
!WARNING/AVERTISSEMENT
• CAUTION–To reduce the risk of ignition of hazardous atmospheres,
disconnect the equipment from the supply circuit before opening. Keep
assembly tightly closed when in operation.
• Leads factory-sealed. Do not disassemble any part of this product as that
will compromise its safety in hazardous atmospheres.
• This product should be installed, inspected, and maintained by a qualified
electrician only, in accordance with all applicable electrical codes.
• ATTENTION–Pour réduire le risque d’inflammation des atmosphères
dangereuses, débranchez l’équipement du circuit d’alimentation avant de
l’ouvrir. Gardez l’assemblage bien fermé lorsqu’il est en fonctionnement.
• Fils scellés en usine. Ne démontez aucune pièce de ce produit car cela
compromettrait sa sécurité dans les atmosphères dangereuses.
• Ce produit doit étre installè, inspecté et entretenu par un électricien
qualifié seulement, conformément avec tous les codes de l’électricité
pertinents.
If you encounter a problem, read all instructions and double-check the
wiring. Even if the 34R6BXPP motor or gearmotor itself shows obvious signs
of damage, it may be that another component in the system or an incorrect
installation or incorrect electrical connection caused it to fail. In which case,
replacing the gearmotor alone and not tending to the root cause of the failure
may result in another damaged product.
If problems persist, contact your source of purchase or a Bodine Authorized
Service Center and describe the problem in detail. Do not disassemble the
product. Performing unauthorized repairs will void the warranty and invalidate
third-party certifications.

14 www.bodine-electric.com
BODINE LIMITED WARRANTY
The Bodine Electric Company warrants all products it manufactures to be free
of defects in workmanship and materials when used under Normal Operating
Conditions and when applied in accordance with nameplate specifications.
When Bodine motors and gearmotors have been purchased with and used
only with appropriately applied Bodine controls, this warranty shall be in
effect for a period of twenty-four months from date of purchase or thirty
months from date of manufacture, whichever comes first. Bodine motors and
gearmotors used with non-Bodine controls and Bodine controls used with
non-Bodine motors and gearmotors are covered by a standard twelve-month
warranty period.
The Bodine Electric Company will repair, replace, or refund at its option,
any of its products, which has been found to be defective and is within the
warranty period, provided that the product is shipped freight prepaid, with
previous authorization, to Bodine Electric, or to the nearest Bodine Authorized
Service Center. At its option, all return shipments are F.O.B. Bodine’s plant or
Authorized Service Center. Bodine is not responsible for removal, installation,
or any other incidental expenses incurred in shipping the products to or from
Bodine.
This warranty is in lieu of any other expressed or implied warranty - including
(but not limited to) any implied warranties of merchantability and/or fitness for
a particular use or purpose.
Bodine’s liability under this warranty shall be solely limited to repair or
replacement of the Bodine product within the warranty period and Bodine
shall not be liable, under any circumstances, for any consequential, incidental
or indirect damages or expenses associated with the warranted products.
Commutator and/or brush wear and its associated effects are normal
occurrence and are not covered by this warranty unless otherwise agreed
to by Bodine in writing.
Proof of purchase of motor or gearmotor and matching control as a system
must be provided with any claim.
Product Type:_____________________ Serial No.____________________
Date of Purchase:____________ Place of Purchase:_______________

Bodine offers the widest selection of variable-speed
AC, permanent magnet DC and brushless DC fractional
horsepower gearmotors and motors in the industry. For
complete specifications, 3D CAD drawings, or to order
online, visit bodine-electric.com.
[email protected] | www.bodine-electric.com | 201 Northfield Rd. | Northfield IL 60093 USA | Tel: 773.478.3515
Visit www.bodine-electric.com
for more information
07401151.B
Bodine offers over 1,400 standard
gearmotors, motors and
system-matched speed controls.
This manual suits for next models
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