Body Armor 4x4 5145 User manual

INSTALLATION INSTRUCTIONS
Page 1 of 4
Jeep Door Storage Bar
PART#5145
PARTS LIST:
1
Door Storage Bar
2
5/16in Wood Screws
4
Wrangler JL/JK 12mm Bushings
2
5/16in Lock Washers
4
Wrangler TJ 10mm Bushings
2
5/16in Flat Washers
2
Striker Plate Brackets
4
4mm x 20mm Button Head Bolts
2
Standoffs (Door Latch Pins)
4
4mm x 12mm x 1.0mm Flat Washers
4
Door Hinge Brackets
4
4mm x 20mm Wood Screws
4
8mm x 55mm Hex Bolts
4
4mm Lock Washers
10
8mm x 16mm x 1.6mm Flat Washers
4
4mm x 8.65mm x 0.8mm Flat Washers
4
8mm Nylon Lock Nuts
1
4mm Hex Wrench
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION. ASSISTANCE IS REQUIRED.
1. Find a wooden stud in the wall in the selected location. Hold up the Door Storage Bar to the wall. Level,
adjust and mark both upper and lower screw locations. Drill a pilot hole in marked locations.
(2) Striker Plate Brackets
(4) Door Pin Brackets
(2) Standoffs
(4) 10mm Bushings
(For the TJ)
(4) 12mm Bushings
(For the JK and JL)
Door Storage Bar

INSTALLATION INSTRUCTIONS
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2. Select the Door Storage Bar. Install upper Mounting Plate with (1) 5/16in x 1 1/2in Wood Screw, (Figure 1
& 2). Do not tighten hardware at this time.
3. Repeat Step 2 to install the lower plate, (Figures 3 & 4). Tighten all installed hardware.
4. Select (2) Hinge Brackets. Attach Brackets to the upper mounting holes in the Door Storage Bar with (2)
8mm x 55mm Hex Bolts, (4) 8mm Flat Washers and (2) 8mm Nylon Lock Nuts, (Figure 5).
5. Select remaining (2) Hinge Brackets. Determine the model of the vehicles. For JK and JL models attach
to the first and third holes, repeat Step 4 to install, (Figure 6). For TJ models attach to the second and
fourth holes, repeat Step 4 to install, (Figure 7).
6. For JK and JL models,select (4) 12mm Bushings and push them into the top of the tube on the Hinge
Bracket holes. For TJ models,select (4) 10mm Bushings and push them in the top of the tube on the
Hinge Bracket, (Figures 8 & 9).
7. Select (1) Standoff pin and attach to the Striker Bracket with (1) 4mm x 20mm Button Head Bolt and (2)
4mm Flat Washers, (Figure 10).
8. Using (1) piece of plywood (Not included), mount onto the (2) studs on either side of where the Striker
Plate to prevent the plates from damaging the walls. Use the door to determine the location on the wall.
Mark the locations for the screws. Install Striker Plate Brackets with (2) 4mm x 20mm Wood Screws, (2)
4mm Lock Washers and (2) 4mm x 8.65mm Flat Washers, (Figure 11). Repeat this Step to install wood
and plate for the other door.
9. Do periodic inspections of the installation to make sure that all hardware is secure and tight.
(Fig 1) Install screw to top of
Door Storage Bar to wall
(Fig 2) Door Storage Bar top screw installed
5/16in Lag Screws
5/16in Lock Washers
5/16in Flat Washers

INSTALLATION INSTRUCTIONS
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(2) 8mm x 55mm Hex Bolts
(4) 8mm Flat Washers
(2) 8mm Nylon Lock Nuts
(Fig 7) Hinge Bracket installation for TJ Models
(Fig 3) Install screw to bottom
of Door Storage Bar to wall
5/16in Lag Screw
5/16in Lock Washer
5/16in Flat Washer
(Fig 4) Door Storage Bar bottom screw installed
(Fig 5) Pin Brackets installation
on the top of the Storage Bar
(2) 8mm x 55mm Hex Bolts
(4) 8mm Flat Washers
(2) 8mm Nylon Lock Nuts
(Fig 6) Hinge Bracket installation
for JL and JK Models

INSTALLATION INSTRUCTIONS
Page 4 of 4
(Fig 9) Bushings and doors installed
(Fig 8) TJ models will use (4) 10mm Bushings, JK
and JL models will use (4) 12mm Bushings.
TJ models
(2) 10mm Bushings
JK and JL models
(2) 12mm Bushings
(Fig 10) Standoff installation
(Fig 11) Striker Plate installation to wall
(1) 4mm x 20mm Button Head Bolts
(2) 4mm x 12mm Flat Washers
(1) Standoff
(2) 4mm x 20mm Wood Screws
(2) 4mm Lock Washers
(2) 4mm x Flat Washers
Installation
Complete