
5
Content
1.SAFETY NOTES ........................................................................7
1.1.Machine determination......................................................................................................................................................................................... 9
1.2.Protective suit and personal safety................................................................................................................................................................ 9
1.3.Safety notes for machine operator ............................................................................................................................................................. 10
1.4.Safety notes for the servicing and repairs .............................................................................................................................................. 10
1.5.Safety machine accessories ............................................................................................................................................................................. 11
1.5.1.Total Stop..............................................................................................................................................................................................11
1.5.2.Arm covers ...........................................................................................................................................................................................11
1.5.3.Saw band stretching and rupture inspection ...............................................................................................................12
1.5.4.Band saw cover .................................................................................................................................................................................12
1.6.Safety notes for the cooling............................................................................................................................................................................. 12
1.6.1.Instructions for first help .............................................................................................................................................................12
1.6.2.Safety information for the chip remover..........................................................................................................................13
1.7.Umístění štítku stroje / Maschinenschild position / Position of machine label............................................................. 13
1.8.Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols............. 14
2.MACHINE DOCUMENTATION................................................15
2.1.Technická data / Technische Daten / Technical data..................................................................................................................... 17
2.2.Rozměrové schéma / Aufstellzeichnung / Installation diagram.............................................................................................. 18
2.3.Popis / Beschreibung / Description............................................................................................................................................................ 19
2.4.Transportation and stocking ........................................................................................................................................................................... 20
2.4.1.Conditions for transportation and stocking...................................................................................................................20
2.4.2.Transport and stocking preparations..................................................................................................................................20
2.4.3.Transport and stocking ................................................................................................................................................................20
2.4.4.Transportní schéma / Transport schema / Transport scheme ........................................................................21
2.5.Activation..................................................................................................................................................................................................................... 22
2.5.1.Machine working conditions ...................................................................................................................................................22
2.6.Band saw unpacking and assembling...................................................................................................................................................... 22
2.6.1.Machine installing and levelling ............................................................................................................................................22
2.6.2.Machine disposal after lifetime...............................................................................................................................................22
2.6.3.Kotevní plan / Verankerungsplan / Grounding plan ................................................................................................23
2.7.Electrical connection............................................................................................................................................................................................ 24
2.7.1.Check the direction of the saw band..................................................................................................................................24
2.7.2.Check the correct connection to the electrical network.......................................................................................24
2.8.Filling of the cooling system........................................................................................................................................................................... 25
2.9.Check machine function.................................................................................................................................................................................... 25
2.10.Saw band ..................................................................................................................................................................................................................... 25
2.10.1.Saw band size.....................................................................................................................................................................................25
2.10.2.Selection of the saw band tooth system..........................................................................................................................25
2.10.3.Saw band running-in.....................................................................................................................................................................26
2.10.4.Tables for teeth selection ...........................................................................................................................................................27
3.MACHINE CONTROL..............................................................29
3.1.Saw band start.......................................................................................................................................................................................................... 31
3.1.1.Machine referring ............................................................................................................................................................................32
3.2.Control panel – description............................................................................................................................................................................. 32
3.3.Service parameters................................................................................................................................................................................................ 33
3.3.1.Service parameters 1 .....................................................................................................................................................................33
3.3.2.Service parameters 2 .....................................................................................................................................................................34
3.3.3.Service parameters 3 .....................................................................................................................................................................35
3.4.Machine operation – one cut automatic mode................................................................................................................................. 36
3.4.1.Cutting procedure in One cut automatic mode.........................................................................................................37
3.5.Machine control – automatic cycle............................................................................................................................................................ 38
3.5.1.Cutting programs ............................................................................................................................................................................38
3.5.2.Automatic cycle................................................................................................................................................................................39
3.5.3.Work cycle interruption ...............................................................................................................................................................41
3.6.System error messages....................................................................................................................................................................................... 42
3.7.Band saw adjustment .......................................................................................................................................................................................... 43
3.7.1.Vice adjustment................................................................................................................................................................................44
3.7.2.Frame adjustment...........................................................................................................................................................................44
3.7.3.Feeder adjustment..........................................................................................................................................................................44
3.7.4.Drive adjustment..............................................................................................................................................................................45
3.7.5.Cutting angle setting ....................................................................................................................................................................45
3.7.6.Setting of the cutting speed ....................................................................................................................................................46
3.7.7.Frame bottom stop position setting...................................................................................................................................46
3.7.8.Setting of optimum distance of the guiding cubes .................................................................................................47
3.7.9.Setting of the frame lowering speed..................................................................................................................................47
3.7.10.Saw frame lift stop setting .........................................................................................................................................................47
3.7.11.Brush setting .......................................................................................................................................................................................47
3.7.12.Material insertion .............................................................................................................................................................................48
3.7.13.Handling agent selection ...........................................................................................................................................................48
3.7.14.Insertion .................................................................................................................................................................................................48
3.7.15.Bundle material cutting...............................................................................................................................................................48
4.MACHINE MAINTENANCE .....................................................49
4.1.Saw band dismantling......................................................................................................................................................................................... 51
4.2.Saw band installation........................................................................................................................................................................................... 51
4.3.Saw band stretching and inspection......................................................................................................................................................... 52