Bomar BasicCut Series User manual

Series BasicCut
ProfiCut 275.230 GANC
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

2

VersionNo. 00.00.00
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: [phone]
fax: [phone]
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays
700 –1600
Version:
1.03 / February 2018
rev. 1
BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

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Content
1. BEZPEČNOSTNÍ POKYNY / SAFETY NOTES /
SICHERHEITSHINWEISE................................................................12
1.1. Machine determination...................................................................................................................14
1.2. Protective clothing and personal safety......................................................................................14
1.3. Safety notes for machine operator ..............................................................................................16
1.4. Safety notes for the servicing and repairs..................................................................................18
1.5. Safety notes for the cooling...........................................................................................................18
1.5.1. Instructions for first aid....................................................................................................18
1.6. Safety instructions for laser barriers............................................................................................ 20
1.7. Safety machine accessories .......................................................................................................... 20
1.7.1. Total Stop ..........................................................................................................................20
1.7.2. Arm cover..........................................................................................................................22
1.7.3. Saw band covers..............................................................................................................23
1.7.4. Feeding vice covers.........................................................................................................24
1.7.5. Saw band stretching and rupture inspection ............................................................26
1.7.6. Prevention of leakage of coolant.................................................................................27
1.8. Umístění štítku stroje / Maschinenschild position / Position of the machine label .......... 28
1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols.............................................................................................................................................. 29
2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /
DOKUMENTATION DER MASCHINE.............................................31
2.1. Technická data / Technische Daten / Technical data............................................................. 33
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram........................................... 34
2.3. Popis / Beschreibung / Description ............................................................................................ 35
2.4. Transportation and stocking......................................................................................................... 36
2.4.1. Conditions for transportation and stocking...............................................................36
2.4.2. Transport and stocking preparations..........................................................................36
2.4.3. Transport and stocking...................................................................................................36
2.4.4. Transportní schéma / Transportschema / Transport diagram............................37
2.5. Activation.......................................................................................................................................... 38
2.5.1. Machine working conditions .........................................................................................38
2.6. Band saw unpacking and assembling ........................................................................................ 38
2.6.1. Installation of the length stop for the material length setting...............................38
2.6.2. Attachment of the cooling liquid tub..........................................................................40
2.6.3. Kotevní plan / Verankerungsplan / Grounding plan................................................42
2.7. Machine installing and leveling.................................................................................................... 43
2.8. Machine disposal after lifetime .................................................................................................... 43
2.9. Electrical connection....................................................................................................................... 43
2.9.1. Check the direction of the saw band ..........................................................................44
2.10. Filling of the cooling system ............................................................................................... 44
2.11.Machine functions check............................................................................................................... 44
2.12. Saw band................................................................................................................................. 46
2.12.1. Saw band size .............................................................................................................46
2.12.2. Selection of the saw band tooth system...............................................................46
2.12.3. Saw band running-in.................................................................................................46
2.13. Table for teeth selection ...................................................................................................... 48
3. OVLÁDÁNÍ STROJE / MACHINE CONTROL / BEDIENUNG DER
MASCHINE ..................................................................................50
3.1. Starting the band saw.................................................................................................................... 52
3.2. Control panel –description .......................................................................................................... 53
3.3. Machine referring............................................................................................................................ 56
3.4. Machine control in manual mode............................................................................................... 58
3.4.1. Meaning of symbols on the manual mode screens.................................................58
3.4.2. Manual machine operation in the manual mode.....................................................59
3.4.3. Execution of semi-automatic cut in the manual mode...........................................59
3.4.4. Interruption of semi-automatic cut:.............................................................................63

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3.5. Machine control in automatic mode.......................................................................................... 64
3.5.1. Automatic cycle................................................................................................................64
3.5.2. Interruption of automatic cut.........................................................................................71
3.5.3. Loading material before starting the automatic cycle.............................................73
3.5.4. Course of material loading in the automatic cycle –risk of collisions................75
3.6. Machine setup ..................................................................................................................................78
3.6.1. SETUP.................................................................................................................................80
3.6.2. SERVICE (password) .........................................................................................................81
3.7. Error messages................................................................................................................................ 83
3.8. Band saw adjusting......................................................................................................................... 84
3.8.1. Nastavení řezného úhlu .................................................................................................84
3.8.2. Cutting speed setting......................................................................................................86
3.8.3. Speed adjusting of the arm lowering..........................................................................86
3.8.4. Optimal adjusting of the guide cubes span ..............................................................87
3.8.5. Vice jaws setting...............................................................................................................87
3.8.6. Setting the height of the saw arm over the material...............................................88
3.8.7. Brush adjustment.............................................................................................................90
3.8.8. Cutting pressure regulation............................................................................................91
3.8.9. Bundling system setting (optional accessory) ...........................................................93
3.9. Material insertion .............................................................................................................................97
3.9.1. Safety notes.......................................................................................................................97
3.9.2. Handling agent selection...............................................................................................97
3.9.3. Material insertion .............................................................................................................97
3.9.4. Bundle material cutting .................................................................................................. 97
4. ÚDRŽBA STROJE / MACHINE MAINTENANCE / WARTUNG 100
4.1. Saw band dismantling...................................................................................................................102
4.2. Saw band installation ....................................................................................................................104
4.3. Saw band stretching and inspection .........................................................................................106
4.3.1. Saw band stretching...................................................................................................... 106
4.4. Setting of the saw band run at the tensioning wheel ..........................................................107
4.4.1. Saw band inspection......................................................................................................107
4.5. Adjustment......................................................................................................................................108
4.5.1. Saw band run adjustment............................................................................................ 108
4.5.2. Hard metal guides adjustment on the machine..................................................... 108
4.5.3. Guiding cube adjustment............................................................................................. 109
4.5.4. Adjusting the limit switch of the saw band stretching............................................ 110
4.5.5. Saw frame lower position stop adjustment ..............................................................110
4.5.6. Adjustment of the limit switch of saw frame lower stop........................................ 112
4.5.7. Adjustment of a throttle valve .....................................................................................113
4.5.8. Adjustment of the regulating pressure to the cut................................................... 114
4.6. Cooling agents and chip disposal...............................................................................................115
4.6.1. Coolant inspection..........................................................................................................115
4.6.2. Cooling liquid preparation............................................................................................116
4.6.3. Chips disposal.................................................................................................................. 116
4.7. Gearbox oils and greases..............................................................................................................118
4.7.1. Gearbox oils.....................................................................................................................118
4.7.2. Lubrication greases ........................................................................................................119
4.7.3. Lubrication........................................................................................................................119
4.7.4. Hydraulic oils................................................................................................................... 120
4.7.5. Hydraulic unit service.....................................................................................................121
4.8. Machine cleaning...........................................................................................................................123
4.9. Worn pieces replacement............................................................................................................124
4.9.1. Hard metal guides replacement................................................................................. 124
4.9.2. Saw band guiding rollers replacement..................................................................... 125
4.9.3. Round brush replacement........................................................................................... 126
4.9.4. Stretching wheel replacement.................................................................................... 128
4.9.5. Driving wheel replacement.......................................................................................... 130
5. ZÁVADY / TROUBLESHOOTING / STÖRUNGEN .................133
5.1. Mechanical problems....................................................................................................................135
5.2. Electric problems............................................................................................................................137
5.3. Hydraulic problems .......................................................................................................................138

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6. SCHÉMATA / SCHEMATA / SCHEMATICS.........................142
6.1. Elektrické schema / Elektroschema / Wiring diagrams..........................................................144
6.2. Hydraulické schéma Hydraulisches Schéma Hydraulic diagram.........................................165
7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER.....................................168
7.1. ProfiCut 275.230 GANC................................................................................................................169
7.2. Kusovník / Piece list / Stückliste - ProfiCut 275.230 GANC ..................................................170
7.3. ProfiCut 275.230 GANC.................................................................................................................171
7.4. Kusovník / Piece list / Stückliste - ProfiCut 275.230 GANC ..................................................172
7.5. Odměřování/ Measuring/ Gehrungsmessung ........................................................................173
7.6. Kusovník / Piece list / Stückliste - Odměřování/ Measuring/ Gehrungsmessung...........174
7.7. Podstavec/ Base/ Untersatz.........................................................................................................175
7.8. Kusovník / Piece list / Stückliste – Podstavec/ Base/ Untersatz...........................................176
7.9. Chlazení / Cooling / Kühlung......................................................................................................177
7.10. Kusovník / Piece list / Stückliste - Chlazení / Cooling / Kühlung...............................178
7.11.Ovladací panel / Control panel / Bedienpult...........................................................................179
7.12. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult....180
7.13. Rozvaděč elektro/ Electro distributor/ Schaltschrank................................................... 181
7.14. Kryty/ Abdeckung/ Covers.................................................................................................183
7.15. Kusovník / Piece list / Stückliste - Kryty/ Abdeckung/ Covers....................................184
7.16. Vana/ Tank/ Wanne.............................................................................................................185
7.17. Podavač/ Feeder/ Vorschub..............................................................................................187
7.18. Kusovník / Piece list / Stückliste - Podavač/ Feeder/ Vorschub.................................188
7.19. Podavač/ Feeder/ Vorschub..............................................................................................189
7.20. Kusovník / Piece list / Stückliste - Podavač/ Feeder/ Vorschub.................................190
7.21. Odměřování/ Guhrungmessung/ Measurement .......................................................... 191
7.22. Válec upínací/ Fixing cylinder/ Spannzylinder ...............................................................193
7.23. Kusovník / Piece list / Stückliste - Válec upínací/ Fixing cylinder/ Spannzylinder..194
7.24. Válec upínací/ Fixing cylinder/ Spannzylinder ...............................................................195
7.25. Kusovník / Piece list / Stückliste - Válec upínací/ Fixing cylinder/ Spannzylinder..196
7.26. Konzola/ Console/ Konsole................................................................................................198
7.27. Válec/ Roller/ Zylinder.........................................................................................................199
7.28. Kusovník / Piece list / Stückliste - Válec/ Roller/ Zylinder ..........................................200
7.29. Díl připojovací/ Attachment part/ Anschlussteil ............................................................201
7.30. Upínání horní/ Top clam/ Spannvorrichtung oben .....................................................203
7.31. Kusovník / Piece list / Stückliste - Upínání horní/ Top clam/ Spannvorrichtung
oben204
7.32. Doraz/ Stop piece/ Anshlag..............................................................................................205
7.33. Díl připojovací/ Attachment part/ Anschlussteil ...........................................................206
7.34. Upínání horní/ Top clam/ Spannvorrichtung oben ..................................................... 207
7.35. Kusovník / Piece list / Stückliste - Upínání horní/ Top clam/ Spannvorrichtung
oben208
7.36. Konzola otočná/ Turnable consol/ Drehkonsole .........................................................209
7.37. Kusovník / Piece list / Stückliste - Konzola otočná/ Turnable consol/ Drehkonsole210
7.38. Svěrák/ Vice/ Schraubstock................................................................................................ 211
7.39. Kusovník / Piece list / Stückliste - Svěrák/ Vice/ Schraubstock ..................................212
7.40. Válec upínací/ Fixing cylinder/ Spannzylinder ...............................................................213
7.41. Kusovník / Piece list / Stückliste - Válec upínací/ Fixing cylinder/ Spannzylinder..214
7.42. Rameno/ Shoulder/ Sägerahmen.....................................................................................215
7.43. Kusovník / Piece list / Stückliste - Rameno/ Shoulder/ Sägerahmen .......................216
7.44. Pohon/ Drive/ Antieb ..........................................................................................................217
7.45. Kusovník / Piece list / Stückliste - Pohon/ Drive/ Antieb.............................................218
7.46. Vedení pásu / Belt guide / Sägebandführung...............................................................219
7.47. Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung 220
7.48. Kostka vodící/ Lead cube/ Führungsklotz.......................................................................221
7.49. Kusovník / Piece list / Stückliste - Kostka vodící/ Lead cube/ Führungsklotz.........222
7.50. Kostka vodící/ Lead cube/ Führungsklotz......................................................................223
7.51. Kusovník / Piece list / Stückliste Kostka vodící/ Lead cube/ Führungsklotz............224
7.52. Kartáč/ Brush/ Burste..........................................................................................................225
7.53. Kusovník / Piece list / Stückliste Kartáč/ Brush/ Burste ...............................................226
7.54. Kolečko/ Wheel/ Rolle........................................................................................................ 227
7.55. Napínání/ Tensioning/ Spannung....................................................................................229

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7.56. Kusovník / Piece list / Stückliste Napínání/ Tensioning/ Spannung......................... 230
7.57. Válec zvedací/ Lifting cylinder/ Hebezylinder................................................................231
7.58. Kusovník / Piece list / Stückliste Válec zvedací/ Lifting cylinder/ Hebezylinder .... 232

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Schémata
Schemas
Schematics
6. Schémata /
Schemata /
Schematics

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Schémata Schemas Schematics

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Schémata
Schemas
Schematics
6.1. Elektrické schema /
Elektroschema /
Wiring diagrams

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Schémata Schemas Schematics

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Schemas
Schematics

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Schémata Schemas Schematics

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Schemas
Schematics

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Schémata Schemas Schematics

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Schémata Schemas Schematics

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Schematics

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Schémata Schemas Schematics