Bomar transverse 610.440 GANC User manual

Operating Instructions for Band Saw
transverse 610.440 GANCwith FC
Before transporting and using the machine, please read
the instructions thoroughly!
Serial number:

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
Service and Information
In case of technical difficulties or spare parts order, please contact your dealer:
Or contact Bomar, spol. s r.o. directly:
BOMAR, spol. s r.o.
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
Telephone: [phone]
Fax: [phone]
e-mail: [e-mail]
WWW: http://www.bomar.cz
We are available Mondays to Fridays from 700 to 1600.
Version 1.13 / February 2008
BOMAR, spol. s r.o. ©- Subject to modifications and amendments

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
3
Content
1. INTRODUCTION..................................................................................................................7
2. BAND SAW USING .............................................................................................................7
3. TECHNICAL DATA..............................................................................................................8
4. SAFETY NOTES..................................................................................................................9
4.1. GENERAL .....................................................................................................................9
4.2. PROTECTIVE SUIT AND PERSONAL SAFETY ........................................................................9
4.3. SAFETY NOTES FOR MACHINE OPERATOR........................................................................10
4.4. SAFETY NOTES FOR THE SERVICING AND REPAIRS............................................................12
4.5. SAFETY MACHINE ACCESSORIES ....................................................................................13
5. SEZNAM BEZPEČNOSTNÍCH ZNAČEK ............................................................................15
6. TRANSPORTATION AND STOCKING ...............................................................................17
6.1. CONDITIONS FOR TRANSPORTATION AND STOCKING .........................................................17
6.2. SAFETY NOTES ...........................................................................................................17
6.3. TRANSPORT AND STOCKING PREPARATIONS ....................................................................18
6.4. TRANSPORT AND STOCKING ..........................................................................................18
7. ACTIVATION.....................................................................................................................19
7.1. MACHINE WORKING CONDITIONS....................................................................................19
7.2. MACHINE INSTALLING AND LEVELLING.............................................................................19
7.3. ELECTRICAL CONNECTION ............................................................................................20
7.4. FILLING OF THE COOLING SYSTEM..................................................................................21
7.5. CHECK MACHINE FUNCTIONS.........................................................................................22
8. CONTROL PANEL –DESCRIPTION..................................................................................23
9. STARTING THE BAND SAW .............................................................................................26
9.1. SWITCH ON THE BAND SAW ...........................................................................................26
9.2. FEEDER REFERENCE POSITION ......................................................................................26
10. MATERIAL INSERTION.....................................................................................................27
10.1. SAFETY NOTES ...........................................................................................................27
10.2. HANDLING AGENT SELECTION........................................................................................27
10.3. MATERIAL INSERTION...................................................................................................27
10.4. BUNDLE MATERIAL CUTTING ..........................................................................................28
11. BAND SAW ADJUSTING...................................................................................................29
11.1. SAFETY NOTES ...........................................................................................................29
11.2. ANGULAR CUT SETTING ................................................................................................29
11.3. OPTIMAL ADJUSTING OF THE GUIDE CUBES SPAN .............................................................30
11.4. CUTTING SPEED ADJUSTMENT .......................................................................................30
11.5. SWARF CONVEYOR OPERATION .....................................................................................30
11.6. PRESSURE ADJUSTING TO THE CUT ................................................................................31
12. SEMI-AUTOMATIC CYCLE................................................................................................32
12.1. SAFETY NOTES ...........................................................................................................32
12.2. SEMI-AUTOMATIC MODE................................................................................................32

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
4
12.3. CYCLE BREAKING ........................................................................................................33
12.4. SPEED ADJUSTING OF THE ARM LOWERING......................................................................33
13. AUTOMATIC MODE ..........................................................................................................34
13.1. SAFETY NOTES ...........................................................................................................34
13.2. CYCLE PRESET ...........................................................................................................34
13.2.1. Preset............................................................................................................................. 34
13.2.2. Program storing ............................................................................................................. 35
13.2.3. Program selection........................................................................................................... 35
13.2.4. Editing ........................................................................................................................... 36
13.2.5. New Preselection inserting .............................................................................................. 37
13.2.6. Clearing memory ............................................................................................................ 38
13.3. AUTOMATIC CYCLE WITH MATERIAL CUTTING ...................................................................39
13.4. AUTOMATIC CYCLE WITHOUT MATERIAL CUTTING..............................................................39
13.5. CYCLE BREAKING ........................................................................................................40
13.6. SETTING THE SPEED OF THE SAW ARM LOWERING ............................................................40
14. SERVICE MENU................................................................................................................41
14.1. ENTRANCE TO SERVICE MENU .......................................................................................41
14.2. VICE PARAMETERS ......................................................................................................41
14.3. COOLING PARAMETERS ................................................................................................41
14.3.1. Cooling type ................................................................................................................... 41
14.3.2. Cooling mode ................................................................................................................. 42
14.4. CUTTING PARAMETERS.................................................................................................42
14.5. SWARF CONVEYOR OPERATION .....................................................................................43
14.6. MACHINE PARAMETERS ................................................................................................43
14.7. LANGUAGE .................................................................................................................44
14.8. LENGTH UNITS SELECTION ............................................................................................44
14.9. REGULATOR ...............................................................................................................44
14.10. LENGTH CORRECT .......................................................................................................44
14.11. SERVICE MENU CLOSING ..............................................................................................45
15. BLANKS REMOVING FROM THE BAND SAW...................................................................46
15.1. SAFETY NOTES ...........................................................................................................46
15.2. HANDLING AGENT SELECTION........................................................................................46
15.3. BLANKS REMOVING ......................................................................................................46
16. SELECTION AND REPLACEMENT OF THE SAW BAND ...................................................47
16.1. SAFETY NOTES ...........................................................................................................47
16.2. SAW BAND SIZE...........................................................................................................47
16.3. SELECTION OF THE SAW BAND TOOTH SYSTEM:................................................................47
16.4. SAW BAND RUNNING -IN...............................................................................................49
16.5. SAW BAND DISMANTLING ..............................................................................................50
16.6. SAW BAND INSTALLATION .............................................................................................51
16.7. SAW BAND STRETCHING AND INSPECTION .......................................................................52
16.7.1. Saw band stretching........................................................................................................ 52
16.7.2. Saw band inspection ....................................................................................................... 52
17. COOLING AGENTS AND CHIPS DISPOSAL .....................................................................53
17.1. SAFETY NOTES ...........................................................................................................53
17.2. COOLING LIQUID PREPARATION .....................................................................................53
17.3. COOLANT DEVICE INSPECTION.......................................................................................54
17.4. CHIPS DISPOSAL .........................................................................................................55
18. GREASES AND OILS........................................................................................................56

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
5
18.1. GEARBOX OILS............................................................................................................56
18.2. HYDRAULIC OILS .........................................................................................................57
18.3. LUBRICANT GREASES ...................................................................................................57
19. SERVICE ..........................................................................................................................58
19.1. MACHINE CLEANING .....................................................................................................58
19.2. LUBRICATION ..............................................................................................................58
19.3. COOLING LIQUID INSPECTION ........................................................................................58
19.4. HYDRAULIC OIL LEVEL CHECK........................................................................................59
20. ADJUSTMENT ..................................................................................................................60
20.1. GUIDING CUBES ADJUSTMENT .......................................................................................60
20.2. HARD METAL GUIDES ADJUSTMENT ................................................................................60
20.3. SAW BAND RUN ADJUSTMENT ON STRETCHING WHEEL ......................................................61
20.4. BRUSH ADJUSTMENT....................................................................................................62
20.5. ADJUSTING OF THE LIMIT SWITCH OF THE SAW BAND STRETCHING ......................................62
20.6. SAW FRAME LOWER POSITION STOP ADJUSTMENT ............................................................63
20.7. LIMIT SWITCH ADJUSTMENT OF THE SAW FRAME LOWER POSITION ......................................63
20.8. ADJUSTMENT OF THE SECURING CUBE OF THE TURNING LEVER ..........................................64
20.9. PRESSURE SWITCH ADJUSTMENT ...................................................................................65
20.10. PRESSURE ADJUSTMENT OF THE HYDRAULIC SYSTEM .......................................................66
20.11. ADJUSTMENT OF THE CUTTING PRESSURE REGULATION ....................................................67
20.12. ADJUSTMENT OF A THROTTLE VALVE ..............................................................................68
21. WORN PIECES REPLACEMENT .......................................................................................69
21.1. HARD METAL GUIDES REPLACEMENT ..............................................................................69
21.2. PUSHING BEARING REPLACEMENT..................................................................................71
21.3. FIXED BEARING REPLACEMENT OF THE SAW BAND GUIDING................................................73
21.4. SAW BAND GUIDING PULLEYS REPLACEMENT ...................................................................74
21.5. ROUND BRUSH REPLACEMENT .......................................................................................76
21.6. STRETCHING WHEEL REPLACEMENT ...............................................................................77
21.7. DRIVING WHEEL REPLACEMENT .....................................................................................79
21.8. COOLING PUMP REPLACEMENT ......................................................................................80
22. ROZMĚROVÉ SCHÉMA / AUFSTELLZEICHNUNG / INSTALLATION DIAGRAM ................82
23. ELEKTRICKÁ SCHÉMATA / ELEKTROSCHEMAS / WIRING DIAGRAMS ..........................83
24. KUSOVNÍK ELEKTROSOUČÁSTÍ / STÜCKLISTE DER ELEKTROTEILEN / PIECE LIST OF
ELEKTROPARTS ..............................................................................................................99
25. HYDRAULICKÁ SCHÉMATA / HYDRAULIKSCHEMA / HYDRAULIC DIAGRAM ...............100
26. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ / ZEICHNUNGEN FÜR
BESTELLUNG DER ERSATZTEILE / DRAWING ASSEMBLIES FOR SPARE PARTS ORDER
.......................................................................................................................................103
26.1. HLAVNÍ SVĚRÁK /HAUPTSCHRAUBSTOCK /MAIN VICE.....................................................104
26.2. UPÍNACÍ VÁLEC /SPANNZYLINDER /CLAMPING CYLINDER -251.102.................................108
26.3. PODÁVACÍ SVĚRÁK /VORSCHUBSCHRAUBSTOCK /FEEDING VICE .....................................110
26.4. VÁLEC PODAVAČE /VORSCHUBZYLINDER /FEEDER CYLINDER -251.075 ..........................114
26.5. VÁLEČKOVÁ TRAŤ /ROLLENBAHN /ROLLER CONVEYOR ..................................................116
26.6. OTOČNÁ KONZOLA /GEHRUNGSKONSOLE /TURNING CONSOLE........................................118
26.7. PILOVÉ RAMENO /SÄGERAHMEN /SAW ARM ................................................................. 120
26.8. PŘEVODOVKA /GETRIEBE /GEARBOX ..........................................................................122

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
6
26.9. ZVEDACÍ VÁLEC /HUBZYLINDER /LIFTING CYLINDER ......................................................124
26.10. NAPÍNÁNÍ PILOVÉHO PÁSU /SÄGEBANDSPANNUNG /SAW BAND STRETCHING .....................126
26.11. VEDENÍ PILOVÉHO PÁSU /SÄGEBANDFÜHRUNG /SAW BAND GUIDING................................128
26.12. PRAVÁ VODÍCÍ KOSTKA /RECHTER FÜHRUNGSKLOTZ /RIGHT GUIDING CUBE .....................130
26.13. LEVÁ VODÍCÍ KOSTKA /LINKER FÜHRUNGSKLOTZ /LEFT GUIDING CUBE.............................132
26.14. KARTÁČEK /SPÄNEBÜRSTE /BRUSH ............................................................................134
27. UMÍSTĚNÍ BEZPEČNOSTNÍCH ZNAČEK / VERTEILUNG DER SICHERHEITSZEICHEN /
POSITION OF SAFETY SYMBOLS ..................................................................................136
27.1. PILA /BANDSÄGE /BAND SAW 1..................................................................................136
28. TROUBLESHOOTING TABLE .........................................................................................140
28.1. MECHANICAL PROBLEMS.............................................................................................140
28.2. ELECTRIC AND HYDRAULIC PROBLEMS ..........................................................................142
29. SPECIAL ACCESSORY...................................................................................................144
29.1. BUNDLING SYSTEM ....................................................................................................144
29.2. VICE PRESSURE REGULATION......................................................................................144
29.3. MICRONISER.............................................................................................................144
29.4. TENZOMAT ...............................................................................................................145
30. ROLLER CONVEYORS AND ACCESSORIES ..................................................................146
30.1. ROLLER CONVEYORS ................................................................................................. 146
30.2. ROLLER CONVEYORS PREPARED FOR POWERING ...........................................................146
30.3. POWER AND CONTROL UNITS FOR POWERED CONVEYORS ...............................................147
30.4. LENGTH STOPS .........................................................................................................148
30.5. CONNECTION PARTS ..................................................................................................149
30.6. CONNECTION SETS ....................................................................................................149
30.7. ACCESSORIES OF ROLLER CONVEYORS ........................................................................149
30.8. COVERS...................................................................................................................150
30.9. CONNECTION SCHEMA OF ROLLER CONVEYOR WITH BAND SAW ........................................151
DECLARATION OF CONFORMITY .........................................................................................154

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
82
22. Rozměrové schéma / Aufstellzeichnung / Installation diagram
Rozměrové schéma 1 / Aufstellzeichnung 1 / Installation diagram 1

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
83
23. Elektrická schémata / Elektroschemas / Wiring diagrams

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
84
Elektrické schéma / Elektroschema / Wiring diagram 1

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
85
Elektrické schéma / Elektroschema / Wiring diagram 2

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
86
Elektrické schéma / Elektroschema / Wiring diagram 3

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
87
Elektrické schéma / Elektroschema / Wiring diagram 4

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
88
Elektrické schéma / Elektroschema / Wiring diagram 5

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
89
Elektrické schéma / Elektroschema / Wiring diagram 6

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
90
Elektrické schéma / Elektroschema / Wiring diagram 7

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
91
Elektrické schéma / Elektroschema / Wiring diagram 8

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
92
Elektrické schéma / Elektroschema / Wiring diagram 9

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
93
Elektrické schéma / Elektroschema / Wiring diagram 10

Version 1.13 / February2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
94
Elektrické schéma / Elektroschema / Wiring diagram 11

Version 1.13 / February 2008
BOMAR, spol. s r.o. transverse 610.440 GANC+FC
Těžební 1236/1
62700 Brno
CZECH REPUBLIC
95
Elektrické schéma / Elektroschema / Wiring diagram 12