Bomar Proline Series User manual

Series Proline
Proline 520.450 ANC
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

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VersionNo. 00.00.00
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: [phone]
fax: [phone]
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays
700 –1600
Version:
1.11 / Oct 2017
rev. 1
BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

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Content
1. SAFETY NOTES.....................................................................12
1.1. Machine determination...................................................................................................................14
1.2. Protective suit and personal safety ..............................................................................................14
1.3. Safety notes for machine operator..............................................................................................15
1.4. Safety notes for the servicing and repairs.................................................................................. 17
1.5. Safety notes for the servicing and repairs on hydraulic unit..................................................17
1.6. Safety machine accessories ...........................................................................................................17
1.6.1. Total Stop..................................................................................................................................................18
1.6.2. Arm covers ...............................................................................................................................................19
1.6.3. Saw band stretching and rupture inspection...................................................................................19
1.6.4. Band saw cover .......................................................................................................................................19
1.6.5. Brush cover.............................................................................................................................................. 20
1.7. Safety notes for the cooling.......................................................................................................... 20
1.7.1. Instructions for first help....................................................................................................................... 20
1.8. Umístění štítku stroje / Maschinenschild position / Position of machine label ................. 20
1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols...............................................................................................................................................21
2. MACHINE DOCUMENTATION..............................................23
2.1. Technická data / Technische Daten / Technical data............................................................. 25
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram........................................... 27
2.3. Popis / Beschreibung / Description ............................................................................................ 28
2.4. Transportation and stocking......................................................................................................... 29
2.4.1. Conditions for transportation and stocking ....................................................................................29
2.4.2. Transport and stocking preparations................................................................................................ 29
2.4.3. Transport and stocking......................................................................................................................... 29
2.4.4. Transportní schéma / Transport schema / Transport scheme .................................................30
2.5. Activation...........................................................................................................................................31
2.5.1. Machine working conditions ................................................................................................................31
2.6. Band saw unpacking and assembling .........................................................................................31
2.6.1. Machine installing and levelling ..........................................................................................................31
2.6.2. Machine disposal after lifetime...........................................................................................................32
2.6.3. First run of the power pack ................................................................................................................. 32
2.6.4. Filling the reservoir with hydraulic oil................................................................................................32
2.6.5. Kotevní plan / Verankerungsplan / Grounding plan..................................................................... 34
2.7. Electrical connection....................................................................................................................... 35
2.7.1. Check the direction of the saw band ................................................................................................ 35
2.7.2. Check machine connection into electrical network ....................................................................... 36
2.8. Filling of the cooling system......................................................................................................... 36
2.9. Check machine function................................................................................................................ 36
2.10. Saw band................................................................................................................................. 37
2.10.1. Saw band size......................................................................................................................................... 37
2.10.2. Selection of the saw band tooth system .......................................................................................... 37
2.10.3. Saw band running-in ............................................................................................................................ 38
2.10.4. Tables for teeth selection..................................................................................................................... 39
3. MACHINE CONTROL............................................................40
3.1. Starting the band saw.................................................................................................................... 42
3.2. Control panel ................................................................................................................................... 43
3.3. Machine referring............................................................................................................................ 47
3.4. Machine control in manual mode............................................................................................... 49
3.4.1. Meaning of symbols on the manual mode screens ......................................................................49
3.4.2. Manual machine operation in the manual mode ...........................................................................51
3.4.3. Execution of semi-automatic cut in the manual mode .................................................................51
3.4.4. Interruption of semi-automatic cut: ..................................................................................................54
3.5. Machine control in automatic mode.......................................................................................... 55
3.5.1. Automatic cycle...................................................................................................................................... 55
3.5.2. Interruption of automatic cut:..............................................................................................................61
3.5.3. Loading material before starting the automatic cycle.................................................................. 62
3.5.4. Course of material loading in the automatic cycle –risk of collisions.....................................66
3.6. Machine setup ..................................................................................................................................71
3.6.1. SETUP ........................................................................................................................................................71
3.6.2. SERVIS (password) ................................................................................................................................. 73

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3.7. Error messages................................................................................................................................ 74
3.8. Machine adjustment........................................................................................................................75
3.8.1. Adjusting band guides ......................................................................................................................... 75
3.8.2. Cutting speed adjusting....................................................................................................................... 75
3.8.3. Speed adjustment of the arm lowering ........................................................................................... 75
3.8.4. Adjustment of pressure to the cut..................................................................................................... 76
3.8.5. Setting of start position of the saw frame before a cut ............................................................... 76
3.8.6. Frame bottom stop position setting ................................................................................................. 78
3.8.7. Brush adjustment................................................................................................................................... 79
3.9. Device for regulation of clamping pressure (optional accessory) .......................................79
3.10. Supporting roller .................................................................................................................... 81
3.11.Material insertion ............................................................................................................................ 82
3.11.1. Handling agent selection..................................................................................................................... 82
3.11.2. Insertion ................................................................................................................................................... 82
3.11.3. Bundle material cutting ........................................................................................................................ 82
4. MACHINE SERVICE...............................................................83
4.1. Saw band dismantling.................................................................................................................... 85
4.2. Saw band instalation ...................................................................................................................... 85
4.3. Saw band stretching and inspection .......................................................................................... 86
4.3.1. Saw band stretching ............................................................................................................................. 86
4.4. Saw band run adjustment on stretching wheel ........................................................................87
4.4.1. Saw band run inspection ..................................................................................................................... 87
4.4.2. Saw band setting ................................................................................................................................... 87
4.5. Saw frame lower stop position adjustment............................................................................... 88
4.6. Limit switch of the saw frame lower position adjustment...................................................... 88
4.6.1. Check setting .......................................................................................................................................... 88
4.6.2. Limit switch setting ................................................................................................................................ 88
4.7. Cooling agents and chips disposal ............................................................................................. 88
4.7.1. Coolant device inspection ................................................................................................................... 89
4.7.2. Chips disposal......................................................................................................................................... 89
4.8. Hydraulic, Greases and oils........................................................................................................... 89
4.8.1. Gearbox oils ............................................................................................................................................ 90
4.8.2. Lubricant greases................................................................................................................................... 90
4.8.3. Lubrication................................................................................................................................................91
4.8.4. Hydraulic oils............................................................................................................................................ 91
4.8.5. Hydraulic unit service............................................................................................................................ 92
4.9. Machine cleaning............................................................................................................................ 93
4.10. Worn pieces replacement ................................................................................................... 93
4.10.1. Hard metal guides replacement ........................................................................................................ 93
4.10.2. Round brush replacement................................................................................................................... 94
4.10.3. Saw band guiding rollers replacement ............................................................................................ 94
4.10.4. Stretching wheel replacement............................................................................................................ 97
4.10.5. Driving wheel replacement ................................................................................................................. 99
4.10.6. Cooling pump replacement...............................................................................................................100
5. ZÁVADY / TROUBLESHOOTING .........................................102
5.1. Mechanical problems....................................................................................................................104
5.2. Electric and hydraulic problems .................................................................................................106
5.3. Hydraulic problems .......................................................................................................................107
6. SCHÉMATA / SCHEMAS / SCHEMATICS ...........................109
6.1. Elektrické schéma / Elektroschema / Electric scheme – 3×400 V, PE+N, 50 Hz.............. 111
6.2. Elektrické schéma / Elektroschema / Electric scheme – 3×400 V, PE, 50 Hz...................130
6.3. Elektrické schéma / Elektroschema / Electric scheme – 3×230 V, PE, 50 Hz...................153
6.4. Hydraulické schéma / Hydraulikschema / Hydraulic diagram ..........................................172
7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER.....................................177
7.1. Proline 520.450 ANC.....................................................................................................................179
7.2. Kusovník / Piece list / Stückliste - Proline 520.450 ANC .......................................................180
7.3. Ovladací panel / Control panel / Bedienpult............................................................................181
7.4. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult .............182
7.5. Ovladací panel / Control panel / Bedienpult...........................................................................183
7.6. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult .............184

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7.7. Sloup / Pole / Säule.......................................................................................................................185
7.8. Kusovník / Piece list / Stückliste - Sloup / Pole / Säule..........................................................186
7.9. Odměřování / Pole / Säule..........................................................................................................187
7.10. Kusovník / Piece list / Stückliste - Odměřování / Pole / Säule...................................188
7.11.Odměřování / Measuring / Gehrungsmessung......................................................................189
7.12. Sloup / Pole / Säule ............................................................................................................. 191
7.13. Kusovník / Piece list / Stückliste - Sloup / Pole / Säule................................................192
7.14. Svěrák / Vice / Schraubstock .............................................................................................193
7.15. Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock................................194
7.16. Skluz / Slide / Rutsch ...........................................................................................................195
7.17. Válec svěráku / Vice cylinder / Schraubstockzylinder..................................................197
7.18. Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder /
Schraubstockzylinder ....................................................................................................................198
7.19. Rameno / Saw arm / Sagerahmen...................................................................................199
7.20. Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sagerahmen.....................200
7.21. Rameno / Saw arm / Sagerahmen...................................................................................201
7.22. Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sagerahmen.....................202
7.23. Kartáč / Brush / Bürste ....................................................................................................... 203
7.24. Kusovník / Piece list / Stückliste - Kartáč / Brush / Bürste..........................................204
7.25. Kolečko / Wheel / Rolle......................................................................................................205
7.26. Konzola / Console / Konsole ............................................................................................206
7.27. Kryt / Cover / Abdeckung ................................................................................................. 207
7.28. Zámek / Lock / Schloss ......................................................................................................208
7.29. Držák / Holder / Halter ......................................................................................................209
7.30. Vedení pásu / Belt guide / Sägebandführung............................................................... 211
7.31. Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung .212
7.32. Kostka regulace / Regulation cube / Regelungswürfel................................................213
7.33. Kostka vodící / Lead cube / Führungsklotz ....................................................................215
7.34. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz.......216
7.35. Vedení / Guide / Backenführung......................................................................................217
7.36. Kostka vodící / Lead cube / Führungsklotz ....................................................................219
7.37. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz...... 220
7.38. Vedení / Guide / Backenführung......................................................................................221
7.39. Pohon / Drive / Antrieb .....................................................................................................223
7.40. Kusovník / Piece list / Stückliste - Pohon / Drive / Antrieb........................................224
7.41. Napínání / Tensioning / Spannung.................................................................................225
7.42. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung....................226
7.43. Válec / Roller / Zylinder ..................................................................................................... 227
7.44. Kusovník / Piece list / Stückliste - Válec / Roller / Zylinder........................................228
7.45. Podavač / Feeder / Vorschub...........................................................................................229
7.46. Kusovník / Piece list / Stückliste - Podavač / Feeder / Vorschub .............................230
7.47. Element válečkový / Roller element / Rollenelement...................................................231
7.48. Závora optická / Optical gate / Lichtschranke..............................................................232
7.49. Válec svěráku / Vice cylinder / Schraubstockzlinder...................................................233
7.50. Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder /
Schraubstockzlinder .....................................................................................................................234
7.51. Trať / Track / Bahn ..............................................................................................................235
7.52. Kusovník / Piece list / Stückliste - Trať / Track / Bahn.................................................236
7.53. Válec svěráku / Vice cylinder / Schraubstockzylinder................................................. 237
7.54. Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder /
Schraubstockzylinder ...................................................................................................................238
7.55. Plot / Fence / Zaun.............................................................................................................239
7.56. Kusovník / Piece list / Stückliste - Plot / Fence / Zaun................................................240
7.57. Válec pomocný / Auxiliary cylinde / Hilfszylinder.........................................................241
7.58. Válec zvedací / Lifting cylinder / Hebezylinder ............................................................243
7.59. Kusovník / Piece list / Stückliste - Válec zvedací / Lifting cylinder / Hebezylinder244
7.60. Podstavec / Base / Untersatz............................................................................................245
7.61. Kusovník / Piece list / Stückliste - Podstavec / Base / Untersatz ..............................246
7.63. Volitelné příslušenství .........................................................................................................247
7.63.1. Regulace tlaku svěráku/ Vice pressure regulation/ Schraubstock – druckregelung ...........247
7.63.2. Upínání horní/ Top clam/ Spannvorrichtung oben .....................................................................249
7.63.3. Kusovník / Piece list / Stückliste - Upínání horní/ Top clam/ Spannvorrichtung oben .......250
7.63.4. Upínání horní/ Top clam/ Spannvorrichtung oben ......................................................................251
7.63.5. Kusovník / Piece list / Stückliste - Upínání horní/ Top clam/ Spannvorrichtung oben .......252
7.63.6. Upínání horní/ Top clam/ Spannvorrichtung oben.....................................................................253
7.63.7. Kusovník / Piece list / Stückliste - Upínání horní/ Top clam/ Spannvorrichtung oben .......254
7.63.8. Upínání horní/ Top clam/ Spannvorrichtung oben.....................................................................255

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7.63.9. Kusovník / Piece list / Stückliste - Upínání horní/ Top clam/ Spannvorrichtung oben....... 256

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Schémata Schemas Schematics
6. Schémata /
Schemas /
Schematics

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Schemas
Schematics

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Schémata Schemas Schematics
6.1. Elektrické schéma /
Elektroschema /
Electric scheme –3×400 V, PE+N, 50 Hz

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Schémata
Schemas
Schematics

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Schémata Schemas Schematics

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Schemas
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Schémata Schemas Schematics

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Schémata Schemas Schematics

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