Bomar Ergonomic 320.250 DGSH User manual

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Series Ergonomic
Ergonomic 320.250 DGSH
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

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2 Manual version: 1.05 / Mar. 2010
Manual rev.: 1
Service and information
Your BOMAR dealer
:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: +420 – 533 426 100
fax: +420 – 533 426 109
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays 700 – 1600
Version:
1.05 / Mar. 2010
rev. 1
BOMAR, spol. s r.o. ©– Subject to modifications and amendments.

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4 Manual version: 1.05 / Mar. 2010
Manual rev.: 1

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Content
1.SAFETY NOTES ........................................................................9
1.1.Machine determination.......................................................................................................................................................11
1.2.Protective suit and personal safety.............................................................................................................................. 11
1.3.Safety notes for machine operator .............................................................................................................................. 12
1.4.Safety notes for the servicing and repairs ...............................................................................................................12
1.5.Safety notes for the servicing and repairs on hydraulic unit....................................................................... 13
1.6.Safety machine accessories .............................................................................................................................................. 13
1.6.1.Total Stop..................................................................................................................................................................13
1.6.2.Arm cover .................................................................................................................................................................13
1.6.3.Band saw cover.....................................................................................................................................................14
1.6.4.Saw band stretching and rupture inspection ...................................................................................14
1.7.Safety notes for the cooling ............................................................................................................................................. 14
1.7.1.Instructions for first help .................................................................................................................................14
1.8.Umístění štítku stroje / Maschinenschild position / Position of machine label.............................. 15
1.9.Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols.......................................................................................................................................................................................... 16
2.MACHINE DOCUMENTATION................................................17
2.1.Technická data / Technische Daten / Technical data ......................................................................................19
2.2.Rozměrové schéma / Aufstellzeichnung / Installation diagram...............................................................20
2.3.Popis / Beschreibung / Description.............................................................................................................................21
2.4.Transportation and stocking............................................................................................................................................22
2.4.1.Conditions for transportation and stocking.......................................................................................22
2.4.2.Transport and stocking preparations......................................................................................................22
2.4.3.Transport and stocking....................................................................................................................................22
2.4.4.Transportní schéma / Transport schema / Transport diagram............................................23
2.5.Activation...................................................................................................................................................................................... 24
2.5.1.Machine working conditions .......................................................................................................................24
2.6.Band saw unpacking and assembling ....................................................................................................................... 24
2.6.1.Machine installing and levelling ................................................................................................................26
2.6.2.Machine disposal after lifetime...................................................................................................................26
2.6.3.First run of the power pack...........................................................................................................................26
2.6.4.Filling the reservoir with hydraulic oil ....................................................................................................27
2.6.5.Kotevní plan / Verankerungsplan / Grounding plan.....................................................................28
2.7.Electrical connection............................................................................................................................................................. 29
2.7.1.Check the direction of the saw band......................................................................................................29
2.7.2.Check machine connection into electrical network.....................................................................30
2.8.Filling of the cooling system............................................................................................................................................ 30
2.9.Check machine function .................................................................................................................................................... 30
2.10.Saw band.......................................................................................................................................................................... 30
2.10.1.Saw band size .................................................................................................................................................30
2.10.2.Selection of the saw band tooth system.......................................................................................30
2.10.3.Saw band running-in .................................................................................................................................31
3.MACHINE CONTROL..............................................................33
3.1.Main switch .................................................................................................................................................................................35
3.2.Control elements.....................................................................................................................................................................35
3.2.1.Ergonomic 320.250 DGSH without frequency converter..........................................................35
3.2.2.Ergonomic 320.250 DGSH with frequency converter..................................................................36
3.3.Machine control .......................................................................................................................................................................37
3.3.1.Cutting........................................................................................................................................................................37
3.3.2.Setting of the material length .....................................................................................................................37
3.3.3.Cutting speed adjustment.............................................................................................................................38
3.3.4.Angular cut setting.............................................................................................................................................38
3.4.Cutting pressure adjusting................................................................................................................................................ 39
3.5.Material insertion..................................................................................................................................................................... 40
3.5.1.Handling agent selection...............................................................................................................................40
3.5.2.Insertion.....................................................................................................................................................................40
3.5.3.Bundle material cutting...................................................................................................................................40
4.MACHINE SERVICE ................................................................43
4.1.Saw band dismantling ......................................................................................................................................................... 45
4.2.Saw band installation............................................................................................................................................................ 46
4.3.Saw band stretching and inspection.......................................................................................................................... 47
4.3.1.Saw band stretching..........................................................................................................................................47
4.3.2.Saw band inspection.........................................................................................................................................47
4.4.Adjustment.................................................................................................................................................................................. 48
4.4.1.Saw band petting................................................................................................................................................48
4.4.2.Hard metal guides adjustment...................................................................................................................48