Boride U-LAP UTR-30 Operating instructions

UTR-30 & UTR-70 Recipro Air Lappers Repair Manual
U-LAP
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 Repair Instruction Manual
Content
• Exploded View --------------------------------------------------------------------Page 1
• Dis/Assembly Tools --------------------------------------------------------------Page 2
• A. Disassembly - Body ---------------------------------------------------------Page 3
• B. Disassembly - Main Shaft---------------------------------------------------Page 4
• C. Disassembly - Turbine ------------------------------------------------------Page 5
• D. Disassembly – Rear Part --------------------------------------------------Page 6
• E. Assembly – Turbine ---------------------------------------------------------Page 7
• F. Assembly – Main Shaft and Air Inlet Body -----------------------------Page 8
• G. Assembly – Body and Holder ---------------------------------------------Page 9
• Remark & Consuming Parts --------------------------------------------------Page 10
UTR 30-70 Repair Instruction Manual

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR
-20-30-70 Tools for Dis/Assembly 2
Tool No. Tool Name Tool No. Tool Name Tool No. Name
1 J-011 2.5 mm Hex Key 6 J-035 Rubber Hammer 11 J-002 Flat Nose Plier
2 J-008 2.0 mm Rod 7 J-039 6mm Roc 12
3 J-032 Cross shape Plier 8 J-037 Special tools Air Inlet Body 13
4 J-033 5 mm Hex Inner Spanner 9 J-007 C- Shape Spanner 14
5 J-034 7 mm Hex Inner Spanner 10 J-049 Long Nose Plier 15
J-011 J-008 J-032 J-033 J-034
J-035 J-037 J-007 J-039 J-049
J-002
1
No Order No Description Price
A 50053 Hex Wrench $2.10
1 50004 Set Screws (2PK) U-Lap 30/70 $2.10
2 50005 3mm Tip Holder U-Lap 30/70 $10.00
3 50006 Front V=Cover U-Lap 30/70 $10.00
3-A 50007 O-Ring U-Lap 30/70-3A $1.00
4 & 4-B 50050 Fixed Ball & Bushing U-Lap 30/70 4-4B $18.65
5 50014 Sliding Bushing U-Lap 30/70 $7.15
5-A 50015 O-Ring U-Lap 30/70-5A $4.00
5-B 50016 Washer U-Lap 30/70-5B $1.00
6 50017 Front Body U-Lap 70 Only $48.00
6 50069 Front Body U-Lap 30 Only $48.00
6-A 50018 O-Ring U-Lap 30/70-6A $1.00
7 50019 Mainshaft U-Lap 30/70 $19.00
8 50021 Screw (4 PK) U-Lap 30/70 $8.72
9 50022 Bearing U-Lap 30/70-9 $11.75
10-B 50072 Plastic Crank Set* U-Lap 30/70 $18.00
11 50024 Bolt U-Lap 30/70 - 11 $6.50
12 50025 Front Turbine Cab U-Lap 30/70 $4.00
13 50026 Turbine U-Lap 70 Only $25.00
13 50051 Turbine U-Lap 30 Only $25.00
13-A 50027 Cooper Washer U-Lap 30/70 - 13A $1.25
14 50028 Bearing U-Lap - 70 -14 $16.25
15 50029 Bearing Fixer U-Lap 30/70 - 15 $15.50
16 50031 O-Ring U-Lap 30/70 - 16 $1.70
18 50035 Bearing U-Lap 30/70-18 $14.16
19 50036 Nut U-Lap 30/70-19 $1.70
19-A 50037 Nutu-Lap 30/70-19A $1.00
22-A 50038 O-Ring U-Lap 30/70-22A $1.00
22-B 50039 Air Inlet Body U-Lap 30/70 $16.25
23 50041 Rear Turbine Cab Set U-Lap 70-23 $35.00
S-1 50042 Switch Body U-Lap 30/70 $10.00
S-3 50044 O-Ring U-Lap 30/70-S3 $1.00
S-4 50045 O-Ring U-Lap 30/70-S4 $1.00
S-5 50043 C-Ring U-Lap 30/70-S5 $1.45
N-1 50046 On-Off Control U-Lap 30/70 $11.75
H-A 50000 Air Hose Set H-A $12.40
H-B 50002 Quick Joint U-Lap 30/70 H-B $2.90
H-C 50001 Mufer Pipe U-Lap 30/70 H-C $4.90
UTR 30-70 Repair Parts List
* Plastic Crank Set includes Plastic Crank (#10), Bearing (#18-1) & Washer (#17)
* Parts not sold separately.

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 Tools for Dis/Assembly 2
Tool No. Tool Name Tool No. Tool Name Tool No. Name
1 J-011 2.5 mm Hex Key 6 J-035 Rubber Hammer 11 J-002 Flat Nose Plier
2 J-008 2.0 mm Rod 7 J-039 6mm Roc 12
3 J-032 Cross shape Plier 8 J-037 Special tools Air Inlet Body 13
4 J-033 5 mm Hex Inner Spanner 9 J-007 C- Shape Spanner 14
5 J-034 7 mm Hex Inner Spanner 10 J-049 Long Nose Plier 15
J-011 J-008 J-032 J-033 J-034
J-035 J-037 J-007
J-039 J-049
J-002
UTR 30-70 Tools for Disassembly
No. Order No. Description Price No. Order No. Description Price
J-011 50061 2.5mm Hex Key $2.35 J-039 50065 6mm Roc $7.35
J-008 50062 2.0mm Rod $4.20 J-037 50066 Special Tools Air Inlet Body $21.00
N/A N/A Philips Head Screwdriver N/A J-007 50067 C-Shape Spanner $21.00
J-033 50063 5mm Hex Inner Spanner $17.50 J-0049 50068 Long Nose Plier $21.00
J-034 50064 7mm Hex Inner Spanner $17.50 J-002 N/A Flat Nose Plier N/A
J-035 N/A Rubber Hammer N/A
50061 50062 N/A 50063 50064
N/A 50065
N/A
50067 60058
50066

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 A. Disassembly Body Required Tools：3
A-1 • Use the Hex Key to remove the front screw and
take out the tools holders
• Turn the front body
• Pull out the front body
• Use the plier to loosend the 4
screws (#8).
• Screw (#8)
• Pull out the plastic crank set
• After step A-6 to A-8。
• After pulling out the bushing set.
• Insert tool no. J-002 into the front cover, turn and
remove the front cover.
•（A-4 to A-5 have to be done only if you have to change
the sliding bush set.)
• Use tool no. J-049 to pull out the bushing set.
A-2
A-3
A-4
A-5
A-7
A-8
A-9
A-6
UTR 30-70 A: Disassemble Body
No. Order No. Description Price No. Order No. Description Price
J-011 50061 2.5mm Hex Key $2.35 J-039 50065 6mm Roc $7.35
J-008 50062 2.0mm Rod $4.20 J-037 50066 Special Tools Air Inlet Body $21.00
N/A N/A Philips Head Screwdriver N/A J-007 50067 C-Shape Spanner $21.00
J-033 50063 5mm Hex Inner Spanner $17.50 J-0049 50068 Long Nose Plier $21.00
J-034 50064 7mm Hex Inner Spanner $17.50 J-002 N/A Flat Nose Plier N/A
J-035 N/A Rubber Hammer N/A

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 B. Disassembly – Main Shaft Required Tools 4
B
Bearing 730ZZ
• Nut
• Use tool no. J-33 to remove the nut
• After removing the nut (#19) and washer
(#17).
• Use tool no. J-8 to remove the bolt
(#11)
• This is how it looks like
• After removing the bolt
• Use tool no. J-39 to remove the main
shaft.
• After removing the main shaft (#7)
B-1
B-2
B-3
B-4
B-5
B-6
UTR 30-70 B: Disassemble Main Shaft

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 C. Disassembly - Turbine Required Tools 5
C-1
Bearing 830ZZ
C-5
• Use tools no. J-34 to remove the nut (#19A)
• Before disassembly
• After removing the nut
• pull out the Plastic Crank (#10)
• Washer
• Remove the washer
• Pull out the Bearing Set
• This washer does not have to be
removed.
C
C-2
C-3
C-4
C-5
C-6
C-7
C-7
UTR 30-70 C: Disassemble Turbine

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 D. Disassembly – Rear Part Required Tools: 6
E-3
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-9
• Use the special tool no. J-037.
• Air Inlet Body (#22-B)
• Turn and loosen the air inlet body
• Remove the air inlet body
• Use the special tool no. J-007 C-
shape plier.
• Turn anti-clockwise .
• Remove the switch Body
•(If you have to replace the O-Ring.）
• Remove the C-Ring.
• Replace the O-Ring
D
• Remove the on/off switchD-8
UTR 30-70 D: Disassemble Rear Part

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 E. Assembly - Turbine Required Tools: 7
E-3
E-2 *Remark* Before assembly the bearing
set, make sure that:
1.（
（
凸
凸
surface）
）
is facing out.
2.（
（
Flat surface）
）
is facing inside.
• Turbine
• Washer.
• This is how it looks.
• Washer
• Put on the Plastic Crank
• Put on the Nut (#19A)
• Use tools no. J-34 to tighten
the nut, same for both side.
E-1 E-3
E-4
E-5
E-6
UTR 30-70 E: Aassemble Turbine

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 F. Assembly – Main Shaft & Air Inlet Body Required Tools: 8
E-3
F F-5
F-1
F-2
F-3
F-4
F-6
F-7
F-8
• Bolt & Nut location
• Insert the main shaft into
the plastic crank set.
• Insert the bolt (#11) to
connect the plastic crank
and main shaft.
• Put on the washer and nut
• Use tool no. J-33 to tighten the nut.
• After the assembled
• Put the Front Turbine Cab (#12) onto
the bearing
• After putting the front turbine cab on the
bearing, turned it to the middle in between
the two plastic crank.
• Insert the turbine set into the rear body.
• Use tool no. J-32 to tighten the
screw.
*REMARK*
F-9
Make sure that the air emerging hole
is targeted at the turbine tooth.
UTR 30-70 F: Assemble Main Shaft & Air Inlet Body

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 G. Assembly – Body Cover and Tool Holder 9
• Front and Rear Part.
• If you have removed the front cover (#3), please put it back
on.
• Insert the Rear Part into the Front Body
Cover.
• Tighten the front and rear
body by turning.
• Put on the tools holder and use the M3*8L
screw to lock it.
• After the assembled
G-1
G-2
G-3
G-4
UTR 30-70 G: Assemble Body Cover and Tool Holder

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 H. REMARK 10
I-1
I-2
I-3
• Plastic Crank Set
No-10A
• Bearing Set
No-15A
• Main Shaft
No-7. 9
• Bushing Set
No-5A
• After disassembled, make sure that you have cleaned up all parts before re-assembled.
• Make sure that the air emerging hole is facing the correct direction to the turbine as shown on the
picture (right). OK
NG
I. Consuming Parts
I-4
UTR 30-70 H. REMARKS
No-4, No-4B & No-5