Bosch Rexroth IndraControl S67 Series User manual

The Drive & Control Company
Rexroth IndraControl S67
Digital Module
8 Inputs/Outputs – 0.5 A (8×M12)
Edition 03
Application Description
R911338697

Rexroth IndraControl S67
Digital Module
8 Inputs/Outputs – 0.5 A (8×M12)
Application Description
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
RS-f2fec9670f67e79b0a6846a500a1e9f8-3-en-US-3
Change Record Edition Release
Date Notes
Edition 01 2013-09 First edition
Edition 02 2014-07 Revision
Edition 03 2014-12 Corrections, supplements
Copyright © Bosch Rexroth AG 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐
produced or given to third parties without its consent.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Editorial Department Compact Control KS (KaWa/MePe)
Title
Type of Documentation
Document Typecode
Internal File Reference
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)

Table of Contents
Page
1 About this Documentation.............................................................................................. 5
1.1 General information................................................................................................................................ 5
1.2 Scope...................................................................................................................................................... 5
1.3 Validity of the Documentation................................................................................................................. 6
1.4 Structuring the Documentation............................................................................................................... 7
1.5 Terms and Abbreviations........................................................................................................................ 8
1.6 Customer feedback................................................................................................................................. 8
2 Important Instructions on Use........................................................................................ 9
2.1 Intended Use.......................................................................................................................................... 9
2.1.1 Introduction.......................................................................................................................................... 9
2.1.2 Use and Application Cases................................................................................................................. 9
2.2 Unintended Use.................................................................................................................................... 10
3 Using safety instructions.............................................................................................. 11
3.1 Safety instructions – Structure.............................................................................................................. 11
3.2 Explaining signal words and safety alert symbol.................................................................................. 11
3.3 Symbols used....................................................................................................................................... 12
4 Device Description....................................................................................................... 13
4.1 General information.............................................................................................................................. 13
4.2 Connections.......................................................................................................................................... 14
4.3 Labeling Options and Mounting............................................................................................................ 15
4.4 Display Elements.................................................................................................................................. 16
4.5 Labeling and Symbols at Rear Side..................................................................................................... 17
4.6 Type Plate............................................................................................................................................. 18
4.7 Schematic Diagram ............................................................................................................................. 18
4.8 Dimensions........................................................................................................................................... 20
4.9 Technical Data...................................................................................................................................... 20
4.9.1 Device Data....................................................................................................................................... 20
4.9.2 Module Supply................................................................................................................................... 21
4.9.3 Communication.................................................................................................................................. 21
4.9.4 Digital Inputs...................................................................................................................................... 21
4.9.5 Input Characteristic Curve................................................................................................................. 22
4.9.6 Digital Outputs................................................................................................................................... 22
4.9.7 Actuator Selection Specifications...................................................................................................... 22
4.9.8 Effect of Operating States................................................................................................................. 23
4.9.9 Counters 1 and 2 (Parameterizable)................................................................................................. 23
4.9.10 Parameterizable Functions................................................................................................................ 23
4.9.11 Parameterizable Functions of Counters............................................................................................ 24
4.9.12 Diagnostics........................................................................................................................................ 25
4.9.13 Process Image................................................................................................................................... 25
4.9.14 Displays............................................................................................................................................. 25
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG I/93
Table of Contents

Page
4.9.15 Electrical Isolation.............................................................................................................................. 25
4.9.16 Standards and Approvals.................................................................................................................. 26
5 Mounting the Module................................................................................................... 27
5.1 General Information.............................................................................................................................. 27
5.2 Mounting Notes..................................................................................................................................... 27
5.3 Required Tools and Accessories for Mounting..................................................................................... 27
5.4 Direct Mounting to the System.............................................................................................................. 28
5.5 Mounting on Carrier Rail (only with Bosch Rexroth Accessories)........................................................ 28
5.5.1 Fastening Carrier Rail Adapter on the Module.................................................................................. 28
5.5.2 Fastening the Module with Mounting Rail Adapter to a Mounting Rail.............................................. 29
5.6 Mounting on Profile Rail (only with Bosch Rexroth Accessories)......................................................... 30
5.6.1 Fastening Profile Adapter on the Module.......................................................................................... 30
5.6.2 Fastening the Module with Profile Adapter on Profile Rail................................................................ 31
5.7 Replacing the Labeling Fields............................................................................................................... 31
5.8 Mounting the Spacer in Case of Compact Arrangement...................................................................... 32
6 Connecting Data and Supply Cables........................................................................... 35
6.1 Notes.................................................................................................................................................... 35
6.2 Required Accessories........................................................................................................................... 36
6.3 Connecting S-BUS................................................................................................................................ 36
6.4 Connecting Supply Cables................................................................................................................... 37
6.5 Connecting Sensor/Actuator Cables..................................................................................................... 39
7 Commissioning............................................................................................................ 43
7.1 General Information.............................................................................................................................. 43
8 Parameterization.......................................................................................................... 45
8.1 General Information.............................................................................................................................. 45
8.2 Diagnostic Overview............................................................................................................................. 45
8.3 Input and Output Parameters............................................................................................................... 46
8.4 Operation Mode "DO Module".............................................................................................................. 47
8.5 Operation Mode "DI Module"................................................................................................................ 48
8.6 Operation Mode "DIO Module"............................................................................................................. 48
8.7 Operation Mode "DIO Module with Counter"........................................................................................ 49
8.8 Global Settings for Field Supply........................................................................................................... 50
8.9 Automatic Storage of System Parameters............................................................................................ 50
8.10 Firmware Update.................................................................................................................................. 51
9 Process Images........................................................................................................... 53
9.1 General Information.............................................................................................................................. 53
9.2 DO Operation Mode.............................................................................................................................. 54
9.2.1 Input Data.......................................................................................................................................... 54
9.2.2 Output Data....................................................................................................................................... 54
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
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Table of Contents

Page
9.3 DI Operation Mode............................................................................................................................... 55
9.3.1 Input Data.......................................................................................................................................... 55
9.3.2 Output Data....................................................................................................................................... 56
9.4 DIO Operation Mode............................................................................................................................. 56
9.4.1 Input Data.......................................................................................................................................... 56
9.4.2 Output Data....................................................................................................................................... 57
9.5 DIO Operation Mode + 1 Counter......................................................................................................... 58
9.5.1 Input Data.......................................................................................................................................... 58
9.5.2 Output Data....................................................................................................................................... 60
9.6 DIO Operation Mode + 2 Counter......................................................................................................... 61
9.6.1 Input Data.......................................................................................................................................... 61
9.6.2 Output Data....................................................................................................................................... 62
10 Counter Function......................................................................................................... 63
10.1 General information.............................................................................................................................. 63
10.2 Counter Control Via Inputs and Outputs............................................................................................... 63
10.3 Controlling and Monitoring Counter via Process Data.......................................................................... 64
10.3.1 General information........................................................................................................................... 64
10.3.2 Control Byte....................................................................................................................................... 64
10.3.3 Status Byte........................................................................................................................................ 65
10.3.4 Control Example of Two Counters via Process Data........................................................................ 66
11 Diagnostics via LED Signals........................................................................................ 69
11.1 General information.............................................................................................................................. 69
11.2 Operating Messages of the Module...................................................................................................... 69
12 Maintenance and Service............................................................................................ 73
12.1 General Information.............................................................................................................................. 73
12.2 Replacing the Module........................................................................................................................... 73
12.2.1 General Information........................................................................................................................... 73
12.2.2 Disconnecting the Wiring................................................................................................................... 73
12.2.3 Removing the Field Bus Coupler from the System............................................................................ 73
12.2.4 Removing the Field Bus Coupler from the Carrier Plate................................................................... 73
12.2.5 Removing the Field Bus Coupler from the Profile Adapter................................................................ 74
12.2.6 Connecting the Module...................................................................................................................... 74
12.3 Disposal................................................................................................................................................ 74
13 Using Interference-Free Module in Safety Applications............................................... 75
13.1 General Information.............................................................................................................................. 75
13.2 Important Instructions........................................................................................................................... 75
13.3 General Measures and Requirements for the Module Supply Concept............................................... 76
13.4 Measures and Requirements for Shielded Voltage Supply of the Module........................................... 77
13.5 Measures and Requirements for Unshielded Voltage Supply of the Module....................................... 78
13.6 Connecting the Module to Safety Control Devices............................................................................... 78
13.6.1 General Structure of a Potential Group............................................................................................. 78
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG III/93
Table of Contents

Page
13.6.2 Connection Samples......................................................................................................................... 79
14 Accessories.................................................................................................................. 81
14.1 General information.............................................................................................................................. 81
14.2 Assembled S-BUS Cables.................................................................................................................... 81
14.3 Ready-Made Supply Cables................................................................................................................. 83
14.4 Carrier Rail Adapter, Profile Adapter and Spacer................................................................................. 84
14.5 End Clamp............................................................................................................................................ 85
14.6 Protective caps..................................................................................................................................... 85
14.7 Module Labeling Strips......................................................................................................................... 85
15 Appendix...................................................................................................................... 87
15.1 Diagnostic Information.......................................................................................................................... 87
16 Service and support..................................................................................................... 89
Index............................................................................................................................ 91
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
IV/93
Table of Contents

1 About this Documentation
1.1 General information
Read this chapter thoroughly before using the application description.
1.2 Scope
The present documentation applies to the digital input and output module
S67-DIO8-M12×8 of the IndraControl S67 series.
For other components of the IndraControl S67 series, the following documen‐
tations are available:
Document Title Parts num‐
ber
Module-comprehensive
Application De‐
scription
Rexroth IndraControl S67 R911329572
Application De‐
scription
Rexroth IndraControl S67 DTM Input and Output
Modules
R911340954
Field bus coupler
Application De‐
scription
Rexroth IndraControl S67 Ethernet/IP Coupler 8
Digital Inputs (M8)
R911329564
Application De‐
scription
Rexroth IndraControl S67 Profibus Coupler 8 Dig‐
ital Inputs (M8)
R911329566
Application De‐
scription
Rexroth IndraControl S67 Profinet Coupler 8 Digi‐
tal Inputs (M8)
R911329568
Application De‐
scription
Rexroth IndraControl S67 Sercos Coupler 8 Digi‐
tal Inputs (M8)
R911338401
Modules
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Out‐
puts – 0.5 A (8×M8)
R911329560
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Out‐
puts – 2.0 A (8×M8)
R911329562
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Out‐
puts – 0.5 A (4×M12)
R911329556
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Out‐
puts – 2.0 A (4×M12)
R911329558
Application De‐
scription
Rexroth IndraControl S67 Digital Module High
Speed 8 Outputs – 0.1 A (4×M12)
R911342200
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Out‐
puts – 0.5 A (8×M12)
R911342196
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Inputs
(8×M8)
R911329552
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Inputs
(4×M12)
R911329550
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG 5/93
About this Documentation

Document Title Parts num‐
ber
Application De‐
scription
Rexroth IndraControl S67 Digital Module High
Speed 8 Inputs (4×M12)
R911342198
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Inputs
(8×M12)
R911342194
Application De‐
scription
Rexroth IndraControl S67 Digital Module 8 Inputs/
Outputs – 0.5 A (8×M8)
R911338695
Application De‐
scription
Rexroth IndraControl S67 Digital Module High
Speed 4 Inputs/Outputs – 0.2 A (4×M12)
R911342202
Application De‐
scription
Rexroth IndraControl S67 Analog Module – 4 In‐
puts Voltage/Current (4×M12)
R911329544
Application De‐
scription
Rexroth IndraControl S67 Analog Module – 4 In‐
puts for the RTD (4×M12)
R911329542
Application De‐
scription
Rexroth IndraControl S67 Analog Module – 4 In‐
puts TC Temperature Sensors (4×M12)
R911338699
Application De‐
scription
Rexroth IndraControl S67 Analog Module – 4 Out‐
puts Voltage/Current (4xM12)
R911329546
Application De‐
scription
Rexroth IndraControl S67 Universal Interface
Module - 4 Inputs/Outputs – 0.5 A (M12)
R911339361
Application De‐
scription
Rexroth IndraControl S67 HTL Encoder, Counter
Module 4 Digital Inputs/Outputs (4×M12)
R911342204
Application De‐
scription
Rexroth IndraControl S67 TTL, SSI Encoder
Module 4 Digital Inputs/Outputs (4×M12)
R911342206
Application De‐
scription
Rexroth IndraControl S67 Power Distributor
(6×M12)
R911329570
Tab. 1-1: Overview on the IndraControl S67 manuals
1.3 Validity of the Documentation
Overview on target groups and
product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the target
group "Mechanic/electrician" can execute the activity "Unpack, Mount and In‐
stall" using this documentation.
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
6/93
About this Documentation

Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning this documentation to the target groups, product phases
and target group activities
Purpose This documentation is intended for users commissioning a decentralized digi‐
tal input and output module of type S67-DIO8-M12×8. This documentation
contains general information on the input and output module. Mounting and
cabling of the input and output module are also described. The basic com‐
missioning steps and the configuration of the IndraControl S67 station are
then explained.
1.4 Structuring the Documentation
The first part of the documentation contains important information on the in‐
tended use as well as information on the safety instructions (chapter 2 "Im‐
portant Instructions on Use" on page 9 and chapter 3 "Using safety in‐
structions" on page 11).
For a short overview on the structure and the functions of the digital input and
output module, refer to chapter 4 "Device Description" on page 13.
For the mounting description of the digital input and output module, refer to
chapter 5 "Mounting the Module" on page 27.
For information on data and supply cables, refer to chapter 6 "Connecting
Data and Supply Cables" on page 35.
For the commissioning of the digital input and output module, refer to chapter
7 "Commissioning" on page 43.
For the parameterization of the module, refer to chapter 8 "Parameterization"
on page 45.
For information on the process images of the digital input and output module,
refer to chapter 9 "Process Images" on page 53.
For the counter functionality of the module, refer to chapter 10 "Counter
Function" on page 63.
For the diagnostic options regarding the digital input and output module, refer
to chapter 11 "Diagnostics via LED Signals" on page 69.
For information on the module exchange, refer to chapter 12 "Maintenance
and Service" on page 73.
For information on the module usage in safety applications, refer to chapter
13 "Using Interference-Free Module in Safety Applications" on page 75.
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG 7/93
About this Documentation

For information on the accessories for the digital input and output module, re‐
fer to chapter 14 "Accessories" on page 81.
For diagnostic information, refer to chapter 15 "Appendix" on page 87.
For information on the customer service help desk of Bosch Rexroth, refer to
chapter 16 "Service and support" on page 89.
1.5 Terms and Abbreviations
Term Explanation
CE The CE marking (Conformité Européenne) is used by the manufac‐
turer or EU importer according to the EU regulation 765/2008 and
"indicates that the product complies with the applicable require‐
ments specified in the Community harmonization legislation provi‐
ded for its affixing"
UL Underwriters Laboratories Inc., US organization for electrotechnical
product certification
CSA Canadian Standards Association. The CSA develops and main‐
tains more than 3000 standards and regulations related to safety,
design or performance
NEMA National Electrical Manufacturers. The NEMA constitutes the repre‐
sentation of interests as well as the professional organization of the
electrotechnical industry of North America
IndraWorks Configuration and commissioning tool developed by Bosch Rexroth
EDS Electronic Data Sheet (electronic data sheets to describe devices
in the automation technology)
GSD Device master data (contains characteristic communication fea‐
tures of a Profibus device as electronic device data sheet)
VPE Packaging unit
Tab. 1-2: Terms and abbreviations
1.6 Customer feedback
Customer requests, comments or suggestions for improvement are of great
importance to us. Please email your feedback on the documentations to
[email protected]. Directly insert comments in the
electronic PDF document and send the PDF file to Bosch Rexroth.
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
8/93
About this Documentation

2 Important Instructions on Use
2.1 Intended Use
2.1.1 Introduction
The Rexroth products represent state-of-the-art developments and manufac‐
turing. The products are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used for the intended purpose. If the products are
not used as intended, situations causing personal injury as well as material
damage can occur.
Rexroth shall not be liable for damages resulting from unintended
use. In such cases, the guarantee and the right to payment of
damages resulting from unintended use are forfeited. The user
alone carries all responsibility of the risks.
Before using Bosch Rexroth products, the following requirements must be
met to ensure intended use of the products:
● Personnel who in any way, shape, form or use one of our products must
first read and understand the relevant safety instructions and be familiar
with the intended use of the products
● If the product takes the form of hardware, they must remain in the origi‐
nal state, in other words, no structural changes are permitted. The de‐
compilation of software products or the alteration of source codes is not
permitted
● Do not install or operate damaged or faulty products
● Ensure that the products have been installed in the manner described in
the relevant documentation
2.1.2 Use and Application Cases
Depending on its parameterization, the S67-DIO8-M12×8 module serves for
output of digital signals that are specified by a high-level control (e.g. field
bus coupler) and/or for recording of digital field signals, e.g. from sensors.
The S67-DIO8-M12×8 module may not be used to control safety-related
functions, e.g. emergency-off mechanisms may not be operated with the
S67-DIO8-M12×8 module.
The digital module outputs are reactionless. An influence by internally exist‐
ing potential groups are thus ruled out. In a safety loop, the module may only
be used in combination with a safety control device (with diagnostic function).
If further modules are used, also these modules have to be non-reactive. The
module is not a fail-safe component. Please see chapter 13 "Using Interfer‐
ence-Free Module in Safety Applications" on page 75.
The S67-DIO8-M12×8 module shall only be used in combination with a field
bus coupler and I/O module of the IndraControl S67 series.
The S67-DIO8-M12×8 module was developed for applications requiring IP67
(NEMA type 6, 6P) degree of protection.
The S67-DIO8-M12×8 module is supported by S67 field bus couplers that
correspond to the technical index mentioned in the table. The technical index
is specified on the name plate. Also refer to chapter "Name Plate".
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG 9/93
Important Instructions on Use

Field bus coupler Technical index Operation modes
S67-PB-BK-DI8-M8 AC1 DI, DO, DIO
DIO and 1 counter
DIO and 2 counters
S67-PN-BK-DI8-M8 AB1
S67-ET-BK-DI8-M8 AB1
S67-S3-BK-DI8-M8 AC1
Tab. 2-1: Technical index and supported operating modes of the S67-DIO8-
M12×8 module
The S67-DIO8-M12×8 module may only be used with the acces‐
sories and mounting parts listed in this documentation. Compo‐
nents that are not expressly mentioned must neither be attached
nor connected. The same is valid for cables and lines.
Operation may only be carried out with the hardware component
configurations and combinations that are expressly specified and
with the software and firmware indicated and specified in the re‐
spective documentation and functional descriptions.
In case of non-compliance, the guarantee and warranty claims
shall automatically expire.
The S67-DIO8-M12×8 may only be operated under the mounting and instal‐
lation conditions, the position, and the ambient conditions (temperature, de‐
gree of protection, humidity, EMC, etc.) specified in the related documenta‐
tion.
2.2 Unintended Use
The use of the S67-DIO8-M12×8 module in applications other than the mod‐
ules specified or described in the documentation and the technical specifica‐
tions is considered as "unintended".
The S67-DIO8-M12×8 module must not be used if
● operation conditions which do not correspond to the specified ambient
conditions Operation under water, extreme temperature fluctuations or
extreme maximum temperatures is prohibited
● they are used in household devices or devices belonging to categories 1
to 7 and 10 specified in Appendix IA of the Directive 2002/96/EC
("WEEE")
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
10/93
Important Instructions on Use

3 Using safety instructions
3.1 Safety instructions – Structure
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Fig. 3-1: Safety instructions – structure
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word is used to draw attention to the safety instruction and also
provides information on the severity of the hazard.
The safety alert symbol (a triangle with an exclamation point), which pre‐
cedes the signal words danger,warning and caution is used to alert the read‐
er to personal injury hazards.
DANGER
In the event of non-compliance with this safety instruction, death or serious
injury will occur.
WARNING
In the event of non-compliance with this safety instruction, death or serious
injury will occur.
CAUTION
In the event of non-compliance with this safety instruction, minor or moderate
injury can occur.
NOTICE
In the event of non-compliance with this safety instruction, material damage
can occur.
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG 11/93
Using safety instructions

3.3 Symbols used
Pointers are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
12/93
Using safety instructions

4 Device Description
4.1 General information
The S67-DIO8-M12×8 module is a mixed module with five operating options:
●DO operation mode
Operation as digital output module (all channels).
The operation mode controls magnetic valves, contactors, encoders, re‐
lays and other electric loads.
●DI operation mode
Operation as digital input module (all channels).
This operation mode analyzes sensors, encoders, switches and proximi‐
ty switches
●DIO operation mode (delivery state)
Combined operation of digital inputs and outputs (can be parameterized
channel by channel).
This operation mode combines inputs and outputs on one module. All
channels are configured as digital inputs by default
●DIO operation mode + 1 counters
Combined operation of digital inputs and outputs with one counter func‐
tion.
The counter can be parameterized as event counter, gate time counter
or pulse duration counter
●DIO operation mode + 2 counters
Combined operation of digital inputs and outputs with 2 counter func‐
tions.
The counters can be parameterized as event counter, gate time counter
or pulse duration counter
The module is provided with comprehensive parameterization options for in‐
dividual channels as well as for the complete module. Module settings can be
either made field bus-dependent via the device description file (e.g. GSD,
GSDML) of a field bus or field bus-independent via an FDT/DTM frame appli‐
cation (e.g. IndraWorks).
For detailed information on the module parameterization using the
field bus, refer to the corresponding documentation (e.g. "Rexroth
IndraControl S67 Profibus Coupler 8 Digital Inputs (M8))".
For detailed information on the module properties, refer to chapter
4.9 "Technical Data" on page 20.
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG 13/93
Device Description

4.2 Connections
1 2
3
3
3
5
4
3
DIO8x8
Fig. 4-1: ID of the module connections
Position Description Function
1 S-BUS input
M12 plug, B-coded
To transmit data of the previous
IndraControl S67 component
2 S-BUS output
M12 socket, B-coded
Forwarding the S-BUS to the next
IndraControl S67 component or to the
termination of the S-BUS
3 Digital inputs, outputs
X1 – X8
M12 socket, A-coded
To connect digital actuators or sensors
and to use counting functions
4 Supply output
M12 socket, A-coded
To provide logic and/or sensor/actuator
supply for the following I/O module
5 Supply input
M12 plug, A-coded
Feeding in ULS (logic voltage) and UA
(sensor/actuator supply)
Tab. 4-1: ID of the module connections
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
14/93
Device Description

4.3 Labeling Options and Mounting
10 11
12
11
DIO8x8
Fig. 4-2: Identifying options for labeling and mounting
Position Description Function
10 Module labeling plate To identify the module in a field bus node
11 Mounting holes Mounting and grounding the module us‐
ing M4 screws
12 Labeling strips To identify connections
Tab. 4-2: Identifying options for labeling and mounting
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG 15/93
Device Description

4.4 Display Elements
19 18
DIO8x8
15
16
17
17
Fig. 4-3: Identifying module LEDs
Position LED Color Meaning
15 SB Green/red/
orange
S-BUS status
16 F Red Diagnostic information
17 0 to 7 Yellow/red Input or output signal present
18 UAGreen Sensor/actuator supply present
19 ULS Green Logic supply present
Tab. 4-3: Identifying module LEDs
For detailed information, refer to chapter 11.2 "Operating Messages of the
Module" on page 69.
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
16/93
Device Description

4.5 Labeling and Symbols at Rear Side
36
3
7 S67-DIO8-M12x8
I : 4A (U ) / 4A (U )
U : DC 24V
N
NA
LS
30
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Made in Germany
35
C
U
S
U
L
LISTED
24V DC
Class 2
22ZA
LS
LS
A
A
3
1
2
2
4
4
1
3
Power SupplyPowerSupply
1 | 24V U1 | 24V U
2 | 24V U2 | 24V U
3|0VU3 | 0V U
4|0VU4 | 0V U
3
4
In 24V Out
M12 A-coded
M12 A-coded
8xIn-/Output8x Input
X1...X81|
| GND
-+
4 | In-/Output4| Input
33
3
2
1 | 24V1
3|0VU3| 0V UA
1 2
4 3
2 3
1 4
2 | n. c.
In Out
1
2
3
4
51
2
3
4
5
System BusSystem 1 | RD+ / TD+1 | RD+ / TD+
2|RD-/TD-2 | RD - / TD -
3|TD-/RD-3 | TD - / RD -
4 | TD+ / RD+4 | TD+ / RD+
5 | GND5| GND
Housing: ShieldHousing: Shield
3
1
SB
M12 B-coded
Fig. 4-4: Labeling and symbols
Position Description
30 Manufacturer address
31 S-BUS pin assignment
32 Digital input/output pin assignment
33 Pin example
34 Pin assignment of supply input and output
35 Information on approval and CE mark
DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
Bosch Rexroth AG 17/93
Device Description

Position Description
36 Power consumption and voltage specifications
37 Module name
Tab. 4-4: Labeling and symbols
4.6 Type Plate
A type plate is located at the side of the S67-DIO8-M12×8 module. This type
plate contains important information used for tracing in case of claims or
complaints:
①Type code
②Parts number
③Technical index
④Date of manufacture
⑤Serial number
Fig. 4-5: Type plate
4.7 Schematic Diagram
The following schematic diagram provides an overview on the power supply
and the mode of operation of power supply connections as well as the digital
module inputs and outputs (see also chapter 6.4 "Connecting Supply Ca‐
bles" on page 37 and chapter 6.5 "Connecting Sensor/Actuator Cables" on
page 39).
Note that the field supply of the sensors and actuators is provided by UA and
distributed to all module connections (pin 1 each).
Bosch Rexroth AG DOK-CONTRL-S67DIO8M12*-AP03-EN-P
Rexroth IndraControl S67 Digital Module 8 Inputs/Outputs – 0.5 A (8×M12)
18/93
Device Description