Bosch PC600 User manual

Automationstechnik
Antriebs- und Steuerungstechnik
Digital input and output modules
Module description
PC600 / CL300 / CL400 / CL500
101
Version

PC600 / CL300 / CL400 / CL500
Digital input and output modules
Module description
1070 072 144-101 (95.04) GB
E1995
by Robert Bosch GmbH,
All rights reserved, including applications for protective rights.
Reproduction or handing over to third parties are subject to our written permission.
Discretionary charge 10.– DM

Safety instructions and reading help
V
1070 072 144 -101
Safety instructions and reading help
Read this instruction manual before comissioning the digital input and out
put modules. Keep this manual in a place where it is always accessible to all
users.
Standard operation
This instruction manual contains all of the information required for standard
operation of the described products. The products described serve as digi
tal input and output modules for a Bosch PLC.
The products described were developed, manufactured, tested and do
cumented in accordance with the relevant safety standards. There should
be no risk of danger to personnel or property if the specifications and safety
instructions relating to the project phase and installation and correct oper
ation of the product are followed.
Qualified personnel
This instruction manual is designed for specially trained PLC personnel.
The relevant requirements are based on the job specifications as described
by the ZVEI, see:
Anforderungsprofile für SPSFachkräfte
I + K SPEKTRUM 19
Hrsg.: ZVEI
Stresemannallee 19
60596 Frankfurt
Federal Republic of Germany
ISSN 0932-5018
This instruction manual is designed for PLC technicians. Specialist knowl
edge of the Bosch PLC is required.
Interventions in the hardware and software of our products which are not
described in this instruction manual may only be performed by our skilled
personnel.
Unqualified interventions in the hardware or software or noncompliance
with the warnings listed in this instruction manual or indicated on the prod
uct may result in serious personal injury or damage to property.

Safety instructions and reading help
VI 1070 072 144-101
Qualified personnel are persons who
Das planning personnel, are familiar with the safety guidelines used
in electrical engineering and automation technology.
Das operating personnel, are familiar with the equipment used in the
field of automation technology and are thus familiar with the operat
ing instructions in this manual.
Das commissioning personnel, are authorized to commission,
ground and classify electric circuits and devices/systems in accord
ance with the relevant safety standards.
Safety instructions on the control components
The following warnings and notices may be indicated on the control com
ponents themselves and have the following meaning:
Danger: High voltage!
Danger: Battery acid!
Electrostaticallysensitive components!
Disconnect at mains before opening!
Pin for connecting PE conductor only!
For screened conductor only!

Safety instructions and reading help
VII
1070 072 144 -101
Safety instructions in this manual
! .
These symbols are used throughout this manual subject to the following
conditions.
DANGER
This symbol is used to warn of the presence of dangerous electrical cur
rent. Insufficient or lacking compliance with these instructions can result in
personal injury.
Safety instructions accompanied by this symbol are serially numbered, for
example 0.1. The appendix provides translations of the safety notes shown
here in all the official EC languages.
DANGER
This symbol is used wherever an insufficient or lacking compliance with in
structions can result in personal injury.
Safety instructions accompanied by this symbol are serially numbered, for
example 0.1. The appendix provides translations of the safety notes shown
here in all the official EC languages.
CAUTION
This symbol is used wherever an insufficient or lacking compliance with in
structions can result in damage to equipment or files.
Safety instructions accompanied by this symbol are serially numbered, for
example 0.1. The appendix provides translations of the safety notes shown
here in all the official EC languages.
.
This symbol is used to inform the user of special features.
Symbols used
L
This sign shows that the manual is describing an activity which you have to
perform, e.g.:
LInsert disk 1 into the floppy disk drive.
!

Safety instructions and reading help
VIII 1070 072 144-101
Safety instructions
DANGER 0.1
Danger to persons and equipment!
Test every new program before operating the system!
CAUTION 0.2
Danger to the module!
Do not insert or remove the module when the control is switched on!
This can destroy the module. Switch off or remove the power supply
module of the control, external power supply and signal voltage before
inserting or removing the module!
CAUTION 0.3
Danger to the module!
All ESD protection measures must be observed when using the mo
dule! Avoid electrostatic discharges!
Observe the following protective measures for electrostatically endan
gered modules (EEM)!
DThe employees responsible for the storage, transport and handling
must be trained in ESD protection.
DEEMs must be stored and transported in the protective packaging
specified.
DEEMs may basically only be handled at special ESD work places set
up specifically for this purpose.
DEmployees, work surfaces and all devices and tools, which could
come into contact with EEMs must be same potential (e.g. earthed).
DWear an approved earthing strap around your wrist. The grounding
bracelet must be connected via a cable with integrated 1 M7resis
tance with the work surface.
DEEMs may on no account come into contact with chargeable ob
jects, these include most plastics.
DWhen inserting EEMs into devices and removing them, the power
source of the device must be switched off.
.We would greatly appreciate any contributions to improve this manual.
If you have any suggestions, please fill out the page provided at the
end of this manual.
!

Contents
IX1070 072 144 -101
Contents
Page
1 Digital input modules 1-1. . . . . . . . . . . . .
1.1 Input module E 220 V,
order no. 1070 046 267 1-8. . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Input module E 115 V,
order no. 1070 046 427 1-10. . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Input module E 24 V-,
order no. 1070 071 252 1-12. . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Input module E 24 V-,
order no. 1070 047 961
Input module E 24 V- SF,
order no. 1070 075 324 1-16. . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Input module E 24 V-,
order no. 1070 047 963
Input module E 24 V- SF,
order no. 1070 075 330 1-18. . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Input module E 24 V-, 2pin,
order no. 1070 044 312 1-20. . . . . . . . . . . . . . . . . . . . . . . . .
2 Digital output modules 2-1. . . . . . . . . . . .
2.1 Output module A 24/0.2-,
order no. 1070 047 964 2-8. . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Output module A 24/0.5-e,
order no. 1070 050 560 2-10. . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Output module A 24/0.5-,
order no. 1070 048 483
Output module A 24/0.5- SF,
order no. 1070 075 333 2-13. . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Output module A 24/2-,
order no. 1070 048 485
Output module A 24/2- SF,
order no. 1070 075 337 2-15. . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Output module A 24/2-,
order no. 1070 041 348 2-17. . . . . . . . . . . . . . . . . . . . . . . . .

Contents
X1070 072 144-101
Page
2.6 Output module A 24/2-,
order no. 1070 044 305 2-19. . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Output module A 24/2-e,
order no. 1070 050 634 2-21. . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Output module A 230/2
order no. 1070 048 862 2-23. . . . . . . . . . . . . . . . . . . . . . . . .
2.9 Output module AR/2A,
order no. 1070 044 834
Output module AR/2A SF,
order no. 1070 075 340 2-27. . . . . . . . . . . . . . . . . . . . . . . . .
A Appendix
A.1 Abbreviations A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Index A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Safety instructions A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.1 Dansk A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.2 Deutsch A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.3 %LLHNIK¼ A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.4 Español A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.5 Français A-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.6 Italiano A-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.7 Nederlands A-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.8 Português A-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.9 Suomi A-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.10 Svenska A-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Illustrations
XI1070 072 144 -101
Illustrations
Fig. Page
1-1 Input modules, specifications 1-3. . . . . . . . . . . . . . . . . . . .
1-2 Input modules, slots PC600 1-4. . . . . . . . . . . . . . . . . . . . .
1-3 Input modules, slots CL300 1-4. . . . . . . . . . . . . . . . . . . . .
1-4 Input modules, slots CL400 1-5. . . . . . . . . . . . . . . . . . . . .
1-5 Input modules, slots CL500 1-5. . . . . . . . . . . . . . . . . . . . .
1-6 Dip switch start address 1-6. . . . . . . . . . . . . . . . . . . . . . . .
1-7 Dip switch, value 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-8 Addressing, input module example 1-7. . . . . . . . . . . . . . .
1-9 Input module 1070 046 267,
terminal assignment 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-10 Input module 1070 046 267,
input circuit 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-11 Input module 1070 046 427,
terminal assignment 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-12 Input module 1070 046 427,
input circuit 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-13 Input module 1070 071 252,
terminal assignment 1-12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-14 Input module 1070 071 252, Switch 1-14. . . . . . . . . . . . . .
1-15 Rotary switch S2, input delay 1-14. . . . . . . . . . . . . . . . . . . .
1-16 Input module 1070 071 252,
input circuit 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-17 Input module 1070 047 961 and
1070 075 324, terminal assignment 1-16. . . . . . . . . . . . . .
1-18 Input module 1070 047 961 and
1070 075 324, input circuit 1-17. . . . . . . . . . . . . . . . . . . . . .
1-19 Input module 1070 047 963 and
1070 075 330, terminal assignment 1-18. . . . . . . . . . . . . .
1-20 Input module 1070 047 963 and
1070 075 330, input circuit 1-19. . . . . . . . . . . . . . . . . . . . . .
1-21 Input module 1070 044 312,
terminal assignment 1-20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-22 Input module 1070 044 312,
input circuit 1-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Illustrations
XII 1070 072 144-101
Fig. Page
2-1 Output modules, specifications 2-3. . . . . . . . . . . . . . . . . .
2-2 Output modules, slots PC600 2-4. . . . . . . . . . . . . . . . . . . .
2-3 Output modules, slots CL300 2-4. . . . . . . . . . . . . . . . . . . .
2-4 Output modules, slots CL400 2-5. . . . . . . . . . . . . . . . . . . .
2-5 Output modules, slots CL500 2-5. . . . . . . . . . . . . . . . . . . .
2-6 Dip switch start address 2-6. . . . . . . . . . . . . . . . . . . . . . . .
2-7 Dip switch, value 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8 Addressing, output modules example 2-7. . . . . . . . . . . .
2-9 Output module 1070 047 964,
terminal assignment 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10 Output module 1070 047 964,
output circuit 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-11 Output module 1070 050 560,
terminal assignment 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12 Output module 1070 050 560,
simultaneity/fan unit 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-13 Output module 1070 050 560,
output circuit 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-14 Output module 1070 048 483 and
1070 075 333, terminal assignment 2-13. . . . . . . . . . . . . .
2-15 Output module 1070 048 483 and
1070 075 333, output circuit 2-14. . . . . . . . . . . . . . . . . . . . .
2-16 Output module 1070 048 485 and
1070 075 337, terminal assignment 2-15. . . . . . . . . . . . . .
2-17 Output module 1070 048 485 and
1070 075 337, output circuit 2-16. . . . . . . . . . . . . . . . . . . . .
2-18 Output module 1070 041 348,
terminal assignment 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-19 Output module 1070 041 348,
output circuit 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-20 Output module 1070 044 305,
terminal assignment 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-21 Output module 1070 044 305,
output circuit 2-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-22 Output module 1070 050 634,
terminal assignment 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Illustrations
XIII1070 072 144 -101
Fig. Page
2-23 Output module 1070 050 634,
output circuit 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-24 Output module 1070 048 862,
terminal assignment 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-25 Output module 1070 048 862 2-25. . . . . . . . . . . . . . . . . . . .
2-26 Output module 1070 048 862,
output circuit 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-27 Output module 1070 044 834 and
1070 075 340, terminal assignment 2-27. . . . . . . . . . . . . .
2-28 Output module 1070 044 834 and
1070 075 340, output circuit 2-28. . . . . . . . . . . . . . . . . . . . .

Illustrations
XIV 1070 072 144-101

Flexible Automation Digital input modules
1-1
1070 072 144 -101
1 Digital input modules
CAUTION 1.1
Danger to the module!
Do not insert or remove the module when the control is switched on!
This can destroy the module. Switch off or remove the power supply
module of the control, external power supply and signal voltage before
inserting or removing the module!
CAUTION 1.2
Danger to the module!
All ESD protection measures must be observed when using the
module! Avoid electrostatic discharges!
Configuration
The digital input modules have 16, 32 or 95 inputs.
The direct and alternating voltages coming from the process are galvani
cally isolated from the internal logic by using optocouplers.
With modules with 16 or 32 inputs, every input is allocated an LED for indi
cating the signal status.
DLED lit : 1
DLED not lit : 0
Input modules with increased interference immunity
The following modules are available for operations in environments par
ticularly prone to interference.
DE 24 V- SF, 16 inputs, order no. 1070 075 330
DE 24 V- SF, 32 inputs, order no. 1070 075 324
These input modules meet or exceed the following normswhen connected
according to procedures:
DIEC 2554
DIEC 8012, 4
DDIN EN 61131, 2
DEN 602041
DVDE 0160
These input modules have a capacitive coupling between earth and screen
of 10 nF.

Flexible Automation
Digital input modules
1-2 1070 072 144-101
Connection
The connection of the transducers takes place via plugin terminals. This
enables modules to be changed without disconnecting the wiring.
Dmax. cable cross section : 1.5 mm2
Dmax. terminal current : 6 A

Flexible Automation Digital input modules
1-31070 072 144-101
Specifications
Order no. 1070 ... ...
046 267 046 427 071 252 047 961 075 324 047 963 075 330 044 312
Designation E 220 VE 115 VE 24 V- E 24 V- E 24 V- SF E 24 V- E 24 V- SF E 24 V-
Inputs 16 95 32 16
2pin yes no yes
Input voltage 220 V115 V24 V-
Frequency range 48 Hz to 63 Hz
Voltage range 0 0 to 65 V 0 to 35 V -3 V to +6 V
Voltage range 1 175 to 255 V 88 to 133 V +15 to +30 V
Input delay 0 1 5 ms settable 3 ms
Input delay 1 0 25 ms 30 ms settable 3 ms
Input current 5.5 mA 6 mA 4 mA 15 mA
Power input from
12 V intern.
0.5 mA per input set
Simultaneity 100%
Fan unit required yes no
Width 1 division
Fig. 1-1 Input modules, specifications

Flexible Automation
Digital input modules
1-4 1070 072 144-101
Slots
CAUTION 1.3
Danger to the module!
Do not insert or remove the module when the control is switched on!
This can destroy the module. Switch off or remove the power supply
module of the control, external power supply and signal voltage before
inserting or removing the module!
Expansion
unit EG
Basic unit
BGT
12345678910111213141234567891011121314
Slots PC600
Expansion
unit EG
12345678
Fig. 1-2 Input modules, slots PC600
Expansion
unit EG2
Basic unit
GG300
GG301
12345678910111213141234567891011121314
Slots CL300
Expansion
unit EG2/K
12345678
Basic unit
GG300K
GG301K
12345678
Fig. 1-3 Input modules, slots CL300

Flexible Automation Digital input modules
1-5
1070 072 144 -101
Expansion
unit EG2
Basic unit
GG2
12345678910111213141234567891011121314
Slots CL400
Expansion
unit EG2/K
12345678
Basic unit
GG2/K
12345678
Fig. 1-4 Input modules, slots CL400
Expansion
unit EG2
Basic unit
GG2
12345678910111213141234567891011121314
Slots CL500
Expansion
unit EG2/K
12345678
Basic unit
GG2/K
12345678
Fig. 1-5 Input modules, slots CL500

Flexible Automation
Digital input modules
1-6 1070 072 144-101
Addressing
Every input module must have a start address set on the module. The start
address is set with a dip switch.
CAUTION 1.4
Danger to the module!
Do not insert or remove the module when the control is switched on!
This can destroy the module. Switch off or remove the power supply
module of the control, external power supply and signal voltage before
inserting or removing the module!
CAUTION 1.5
Danger to the module!
All ESD protection measures must be observed when using the
module! Avoid electrostatic discharges!
Dip switch
start address
1
2
3
4
5
6
7
8
ON OFF
Fig. 1-6 Dip switch start address

Flexible Automation Digital input modules
1-7
1070 072 144 -101
Switch 1 2 3 4 5 6 7 8
Bit value 2021222324252627
Value 1 2 4 8 16 32 64 128
Fig. 1-7 Dip switch, value
.Switch 1 must always be OFF, as only even numbers are allowed for
start addresses.
The input modules occupy the following address ranges:
DInput module with 95 inputs occupies 12 bytes
DInput module with 32 inputs occupies 4 bytes
DInput module with 16 inputs occupies 2 bytes
To avoid gaps and double assignments, the start addresses should always
be allocated as follows:
DInput module with 95 inputs: 0, 12, 24, ...
DInput module with 32 inputs: 0, 4, 8, ...
DInput module with 16 inputs: 0, 2, 4, ...
The following table shows a sample assignment.
Module Start address Dip switch setting Bytes occupied
1 2 3 4 5 6 7 8
yp
95 inputs 0 OFF OFF OFF OFF OFF OFF OFF OFF 0.0 to 11.7
32 inputs 12 OFF OFF ON ON OFF OFF OFF OFF 12.0 to 15.7
16 inputs 16 OFF OFF OFF OFF ON OFF OFF OFF 16.0 to 17.7
16 inputs 18 OFF ON OFF OFF ON OFF OFF OFF 18.0 to 19.7
32 inputs 20 OFF OFF ON OFF ON OFF OFF OFF 20.0 to 23.7
95 inputs 24 OFF OFF OFF ON ON OFF OFF OFF 24.0 to 35.7
16 inputs 36 OFF OFF ON OFF OFF ON OFF OFF 36.0 to 37.7
Fig. 1-8 Addressing, input module example

Flexible Automation
Digital input modules
1-8 1070 072 144-101
1.1 Input module E 220 V, order no. 1070 046 267
220 V
N
N
N
N
N
N
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
220 V
L0
N
L1
L2
N
L3
N
L4
N
L5
N
L6
N
L7
N
L0
N
L1
N
L2
N
L3
N
L4
N
L5
N
L6
N
L7
N
N
N
N
N
N
N
N
N
N
N
N
L0
N
L1
L2
N
L3
N
L4
N
L5
N
L6
N
L7
N
L0
N
L1
N
L2
N
L3
N
L4
N
L5
N
L6
N
L7
N
E220V
Input
N

Fig. 1-9 Input module 1070 046 267, terminal assignment