Bosch Rexroth IndraControl VAK 10.1 User manual

Instructions
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VAK 10.1, VAK 40.1
Drawer Keyboard
R911338463
Edition 01

Title
Rexroth IndraControl
VAK 10.1, VAK 40.1
Drawer Keyboard
Type of Documentation
Instructions
Document Typecode
DOK-SUPPL*-VAK*X0.1***-IT01-EN-P
Internal File Reference
RS-4419d9c696addd670a6846a50164998b-1-en-US-3
Record of Revision
Edition Release Date Notes
First edition 02.2013 --
Copyright
© Bosch Rexroth AG 2013
This document, as well as the data, specifications and other information set forth in it,
are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to
third parties without its consent.
Liability
The specified data is intended for product description purposes only and shall not be
deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
All rights are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development automation systems control hardware HB (MaKo/PiGe)
Bosch Rexroth AG DOK-SUPPL*-VAK*X0.1***-IT01-EN-P
Rexroth IndraControl VAK 10.1, VAK 40.1 Drawer Keyboard

Table of Contents
Page
1 About this Documentation................................................ 3
2 Product Identification and Scope of Delivery................... 4
2.1 Product Identification....................................................................................... 4
2.2 Scope of Delivery............................................................................................ 5
3 Using the Safety Instructions........................................... 5
3.1 Safety Instructions – Structure........................................................................ 5
3.2 Explaining Signal Words and Safety Alert Symbol.......................................... 5
4 Intended Use................................................................... 6
5 Spare Parts, Accessories and Wear Parts...................... 6
6 Ambient Conditions.......................................................... 7
7 Technical Data................................................................. 7
8 Standards........................................................................ 8
8.1 Used Standards............................................................................................... 8
8.2 CE Marking...................................................................................................... 9
8.2.1 Declaration of Conformity ............................................................................... 9
8.3 UL/CSA Certified............................................................................................. 9
9 Interfaces....................................................................... 10
9.1 General Information....................................................................................... 10
9.2 Overview....................................................................................................... 10
DOK-SUPPL*-VAK*X0.1***-IT01-EN-P
Rexroth IndraControl VAK 10.1, VAK 40.1 Drawer Keyboard
Bosch Rexroth AG
Table of Contents
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Page
10 Mounting........................................................................ 10
10.1 Installation Notes........................................................................................... 10
10.2 Mounting........................................................................................................ 10
10.3 Housing Dimensions..................................................................................... 13
10.3.1 Front View..................................................................................................... 13
10.3.2 Side View...................................................................................................... 14
10.3.3 Top View ...................................................................................................... 14
10.4 Electrical Wiring............................................................................................. 15
11 Commissioning.............................................................. 15
12 Device Description......................................................... 15
12.1 General Information....................................................................................... 15
12.2 Operation Displays........................................................................................ 16
13 Error Causes and Elimination........................................ 16
14 Maintenance.................................................................. 16
15 Ordering Information...................................................... 17
16 Disposal......................................................................... 17
16.1 Recycling....................................................................................................... 17
16.2 Packaging materials...................................................................................... 17
17 Service and Support...................................................... 17
Index.............................................................................. 19
Bosch Rexroth AG
Table of Contents
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1 About this Documentation
Overview – target groups and product phases
The activities, product phases and target groups that refer to the present documenta‐
tion are marked in red color in the following figure.
Example: In the product phase "Mounting (assembly/installation)", the target group
"mechanic/electrician" can execute the activity "install" using this documentation.
Disposal company
Selection Operation
Engineering Commissioning De-
commissioning
To test
To optimize
To create
the NC program
To remove
faults
To maintain
To operate
To simulate
To configure
To program
To parameterize
To install
To mount
To unpack
To construct
To design
To prepare
To select
Design engineer
Mechanic/
electrician)
Process
specialist
Machine
operator
Service
Presales Aftersales
Programmer
Technologist
Product
phases
Target
groups
Activities
Mounting
(assembly/installation)
Programmer
Mechanic/
electrician
To dismount
To dispose
Commissioning engineer
Technologist
Process specialist
Maintenance
technician
Fig.1-1: Assigning the present documentation to the target groups, product phases
and activities of the target group
Purpose
This document instructs the technical staff of the machine manufacturer on how to per‐
form the mechanic and electrical installation in a safe way and on how to commission
the device.
Required qualifications: Individual who is able to assess the tasks assigned and identify
possible safety risks owing to qualification in the subject, knowledge and experience.
The individual should also be familiar with the standards and regulations.
Availability
This document is part of the present product delivery. This document has to be availa‐
ble to the user at any time. The product has to be passed on together with this docu‐
ment only.
DOK-SUPPL*-VAK*X0.1***-IT01-EN-P
Rexroth IndraControl VAK 10.1, VAK 40.1 Drawer Keyboard
Bosch Rexroth AG
About this Documentation
3/21

Scope
This document is valid for all variants whose type designation code starts with "VAK
10.1" or "VAK 40.1".
The type designation code specifications are located on the type plate of the device,
see also chapter 2.1 "Product Identification" on page 4.
Further documents
Title Codes and notes
Rexroth IndraControl
VAK 10.1/40.1
Drawer Keyboard
DOK-SUPPL*-VAK*40.1***-PR02-EN-P
R911311650
Project Planning Manual
Fig.1-1: Further documents
2 Product Identification and Scope of Delivery
2.1 Product Identification
The type plate is located on the rear panel.
Bosch Rexroth AG D-64711 Erbach
Made in Germany
MA6/210-7402-M
U
N
IN 3AC 230V 50/60 Hz
I
N
OUT 10/7,5/5/5/1,5/1,5 A max.
I-C-B-T-V
SW-Version V0,002
MNR: 1070086300 -105 04W03
1070
SN: 123456789
13026
2
3
6
7
7
10
11
12
13
14
9
8
5
4
1
Bosch rexroth Electric Drives and Controls GmbH
D-64711 Erbach Made in Germany
BTV40.1AHB-256S-P5C-
UN-FW
UNIN 3AC 230V 50760Hz
IN
OUT 10/7,5/5/5/1,5/1,5A max.
I-C-B-T-V
SW-Version V0,002
MNR:1070170021 -101 03W19
7261
IND.CONT.EQ 17YB
SN: 123456814
15
16
MadeinGermany
UN: AC 230V / 115V
IN: 0,7A/ 1,4A
MNR: 1070086255 -101 V-Nr: 1
TYP: PCPNL PEN400J1287 IS110-T
Bosch Rexroth Electric Drives and Controls GmbH
D-64711 Erbach
SN: 004012652
7261
IND.CONT-EQ 17YB
XXXXXXXXXXXXXXXXX
I-C-B-H-T-V
FD: 05W01
123
4
8
9
5
10
6
12
11 13
14
15
16
1Logotype 2Division or plant number
3Type code (type designation code) 4Parts number
5State of revision 6Date of manufacture (yyWww)
7Nominal voltage 8Nominal current
9Test marking 10 Version number
11 CE marking 12 Underwriters Laboratories Inc. mark
13 Serial number as barcode 14 Serial number
15 Designation of origin 16 Company address
Fig.2-1: Type plates, example
Bosch Rexroth AG
Product Identification and Scope of Delivery
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Rexroth IndraControl VAK 10.1, VAK 40.1 Drawer Keyboard
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2.2 Scope of Delivery
● Drawer keyboard
● Instructions
● Mounting kit
3 Using the Safety Instructions
3.1 Safety Instructions – Structure
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Fig.3-1: Safety instructions – structure
3.2 Explaining Signal Words and Safety Alert Symbol
The safety instructions in this documentation contain specific signal words (danger,
warning, caution, notice) and, if necessary, a safety alert symbol (according to
ANSI Z535.6-2006).
The signal word is meant to draw the reader's attention to the safety instruction and sig‐
nifies the degree of danger.
The safety alert symbol (a triangle with an exclamation point), which precedes the sig‐
nal words danger,warning and caution is used to alert the reader to personal injury haz‐
ards.
DANGER
In case of non-compliance with this safety instruction, death or serious injury will occur.
DOK-SUPPL*-VAK*X0.1***-IT01-EN-P
Rexroth IndraControl VAK 10.1, VAK 40.1 Drawer Keyboard
Bosch Rexroth AG
Using the Safety Instructions
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WARNING
In case of non-compliance with this safety instruction, death or serious injury can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury could
occur.
NOTICE
In case of non-compliance with this safety instruction, property damage could occur.
4 Intended Use
The drawer keyboards are used to extend the input in connection with Bosch Rexroth
visualization devices.
The two drawer keyboards are designed for use in the following cases:
● To operate graphic user interfaces
● To navigate within graphic user interfaces
The drawer keyboards may only be operated under the mounting and installation condi‐
tions, the position, and the ambient conditions (temperature, degree of protection, hu‐
midity, EMC etc.) specified in this documentation.
Keyboard damage due to unapproved lubricant and
cleaner.
NOTICE
Before use, check new lubricants or cleaners for compatibility with the material of the
devices.
5 Spare Parts, Accessories and Wear Parts
No spare parts or accessory parts are available for drawer keyboards.
Bosch Rexroth AG
Spare Parts, Accessories and Wear Parts
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6 Ambient Conditions
In operation Transport Storage
Max. ambient
temperature
+5 ℃ up to +45 ℃ -20 ℃ up to +60 ℃
Max. tempera‐
ture gradient
Temporal temperature changes up to 3 K per minute
Humidity Min. rel. humidity 5%
Max. rel. humidity 85%
Min. absolute humidity 1
g/m3
Max. absolute humidity 25
g/m3
Condensation not allowed
Corresponds to climatic
class 3K3 acc. to EN
60721-3-3
Min. rel. humidity 5%
Max. rel. humidity 75%
Min. absolute humidity 1
g/m3
Max. absolute humidity 25
g/m3
Condensation not allowed
Corresponds to climatic
class 2K2 acc. to EN
60721-3-2
Min. rel. humidity 5%
Max. rel. humidity 85%
Min. absolute humidity 1
g/m3
Max. absolute humidity 25
g/m3
Condensation not allowed
Corresponds to climatic
class 1K2 acc. to EN
60721-3-1
Air pressure Up to 3000 m above sea level acc. to EN 61131-2
Mechanical
strength
Max. vibration:
Frequency range: 10 up to
150 Hz
Excursion:
0.075 mm for 10 to 57 Hz
Acceleration:
1g for 57 to 150 Hz
acc. to EN 60068-2-6
Max. shock:
15 g 11 ms
acc. to EN 60068-2-27
no disturbance of the function
Degree of pol‐
lution accord‐
ing to EN
60664-1
2
Overvoltage
category ac‐
cording to EN
60664-1
2 -
Fig.6-1: Ambient conditions
7 Technical Data
Keypad 86 buttons
Status display 3 LEDs
Plug-in connector Type A male connector
DOK-SUPPL*-VAK*X0.1***-IT01-EN-P
Rexroth IndraControl VAK 10.1, VAK 40.1 Drawer Keyboard
Bosch Rexroth AG
Technical Data
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Voltage supply 5 V ±5 %
Current consumption 30 mA
Cable length 1.0 m
Front panel surface Aluminium varnished
Color RAL 7035 light gray
Degree of protection IP 65 acc. to EN 60 529
Weight Approx. 2.6 kg
Fig.7-1: Technical data
8 Standards
8.1 Used Standards
The drawer keyboards correspond to the following standards:
Standard Description
EN 60,204-1 Safety of machinery - Electrical equipment of machines
EN 60 61000-6-4 Electromagnetic compatibility (EMC) - Generic emission
standard
EN 60 61000-6-2 Generic standards - Immunity for industrial environments
EN 60664-1 Overvoltage category II
EN 60950 Clearances and creepage distances office (environment)
and power units
ISO 13850 Machinery Safety. EMERGENCY STOPS
EN 60 529 Degrees of protection (including housings and installation
compartments)
EN 60,068-2-6 Vibration test
EN 60068-2-27 Shock test
EN 60721-3-3 Classification of ambient conditions, operation
EN 60721-3-2 Classification of ambient conditions, transport
EN 60721-3-1 Classification of ambient conditions, storage
DIN EN 61 131-2 Programmable logic controllers
Equipment and tests requirements
UL 508 Industrial Control Equipment
Fig.8-1: Used standards
Bosch Rexroth AG
Standards
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8.2 CE Marking
8.2.1 Declaration of Conformity
The electronic products that are described in the present instructions, comply with the
requirements and the target of the following EU directive and with the following
harmonized European standards:
EMC directive 2004/108/EC
The electronic products described in the present instructions are intended for use in in‐
dustrial environments and comply with the following requirements:
Standard Title Edition
DIN EN
61000-6-4
(VDE 0839-6-4)
Electromagnetic Compatibility (EMC)
Part: 6-4: Generic standards – Emission standard
for industrial environments (IEC 61000-6-4:2006)
September
2007
DIN EN
61000-6-2
(VDE 0839-6-2)
Electromagnetic Compatibility (EMC)
Part: 6-2: Generic standards – Noise immunity for
industrial environments (IEC 61000-6-2:2005)
March 2006
Fig.8-2: Standards for electromagnetic compatibility (EMC)
Non-compliance with CE conformity due to modifications to the device.
The CE marking is only valid for the device in its delivery status. After hav‐
ing modified the device, the CE conformity is to be verified.
8.3 UL/CSA Certified
The devices are certified according to
●UL508 (Industrial Control Equipment) and
●C22.2 No. 142-M1987 (CSA)
UL File No. E210730
However, there can be combinations or extension stages with limited or missing certifi‐
cation. Thus, verify the registration according to the UL marking on the device.
Loss of UL/CSA conformity due to modifications to the device.
The UL and CSA marking is only valid for the device in its delivery status.
After modifying the device, the UL and CSA conformity is to be verified.
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Standards
9/21

9 Interfaces
9.1 General Information
Material damages to electronics due to missing
functional earth ground connection!
NOTICE
Connect the functional earth ground.
To avoid malfunctions, use only shielded cables and metallic or conductive
connector/coupling covers with large-area shield support.
9.2 Overview
The following connecting cable is available at the drawer keyboard:
Connection type Connector type (at the ca‐
ble)
Connection, external
USB USB A USB-A female connector
Fig.9-1: Interface at the drawer keyboard
10 Mounting
10.1 Installation Notes
● Lay all connecting cables in loops and use strain reliefs for all cables.
● Keep as much distance as possible to noise sources.
10.2 Mounting
For mounting the drawer keyboard proceed as follows:
Bosch Rexroth AG
Mounting
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Loss of degree of protection IP 65!
The housing in which the drawer keyboard is installed, has to fulfill the fol‐
lowing conditions:
● free from impurities
● sufficient mechanical strength and flatness
These criteria influence the required degree of protection IP to a great ex‐
tent.
Further required measures are to be taken depending on the mounting lo‐
cation, e. g. the stabilization of the mounting frame.
1. Create a mounting cut-out with 8 holes, diameter 4.5 mm, according to the illus‐
trations "Mounting cut-out" on the following pages.
2. Remove the paper strip from the seal on the rear side of the front panel.
3. Insert the drawer keyboard from the front into the cut-out. The mounting bolts M4
are inserted into the drilled holes, see fig. 10-4 "Mounting of the device " on page
13.
4. Fasten the display by screwing the nuts at the rear side of the mounting bolts, see
fig. 10-4 "Mounting of the device " on page 13.
Mechanic damage due to wrong mounting torque.
NOTICE
Tighten the screws and nuts with the corresponding torque according to the following
table.
Threads Mounting torques
M4 1.4 Nm
Fig.10-1: Tightening torques
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Mounting
11/21

167,5
335
5,5
73
324
58
7,5
4.5
2
1
①Drilled hole for the mounting bolts, bore diameter 4.5 mm
②Mounting cut-out
Fig.10-1: Mounting cut-out VAK 10.1
129
387
5,5
568
376
58
129
4.5
2
1
①Drilled hole for the mounting bolts, bore diameter 4.5 mm
②Mounting cut-out
Fig.10-2: Mounting cut-out VAK 40.1
Bosch Rexroth AG
Mounting
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2,5
12
3
4
①6 or 8 press-fit bolts M4 × 16 ②Mounting plate
③Installation depth at least 209 mm ④6 or 8 nut M4
Fig.10-3: Mounting of the device
10.3 Housing Dimensions
10.3.1 Front View
88
350 VAK10.1
407 VAK 40.1
IndraControl V
Fig.10-4: Front View
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Rexroth IndraControl VAK 10.1, VAK 40.1 Drawer Keyboard
Bosch Rexroth AG
Mounting
13/21

10.3.2 Side View
4
43
Fig.10-5: Side view
10.3.3 Top View
316
200
1
①Insert bolt for ground connection
Fig.10-6: Top View
Bosch Rexroth AG
Mounting
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10.4 Electrical Wiring
To avoid malfunctions, use only shielded cables and metallic or conductive
connector/coupling covers with large-area shield support.
To connect the drawer keyboards to the control cabinet PCs VSP16/40 and VPP16/40
as well as to a VPB40, VDP16/40 and VSB40, the USB connector of the keyboard has
to be connected to the USB female connector of the control cabinet PC.
11 Commissioning
The product can be used directly, no configuration is required.
12 Device Description
12.1 General Information
1
2
345
6
7
8
① Left mouse button ② Right mouse button
③LED for numeric keypad activation ④LED for Caps Lock activation
⑤LED for scrolling ⑥Right mouse button
⑦Mouse pointer ⑧Left mouse button
Fig.12-1: Device overview
Keyboard
The keyboard has all functions of a conventional PC keyboard.
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Device Description
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12.2 Operation Displays
Three LEDs to display the status are contained on the keyboard.
LED Display Description
Num LED on Numeric keypad enabled
LED off Numeric keypad disabled
Caps-Lock LED on Caps lock enabled
LED off Caps lock disabled
Scroll LED on Scroll function enabled
LED off Scroll function disabled
Fig.12-1: LEDs for the operation display on the keyboard
13 Error Causes and Elimination
Typical application errors upon the installation are not known.
14 Maintenance
Ensure that the IP degree of protection of the device is kept during mainte‐
nance.
Keyboard damage due to unapproved lubricant and
cleaner.
NOTICE
Before use, check new lubricants or cleaners for compatibility with the material of the
devices.
Include the following measures in the maintenance schedule:
● At least once a year, all plug and terminal connections of the components are to be
checked regarding proper tightness and possible damage. Check that cables are not
broken or crushed. Damaged parts must be replaced immediately.
Bosch Rexroth AG
Maintenance
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15 Ordering Information
Product features
Product
Production series Equipment
Housing design Language version Interface Additional equipment
Type Designation Code VAK 10 . 1 E - DE - U - MPNN
40 EN
Fig.15-1: Type designation code
16 Disposal
16.1 Recycling
Our products can be returned to our premises free of charge for disposal. However, the
products must be free of impurities like oil, grease or other impurities.
Furthermore, the products returned for disposal must not contain any undue foreign
material or foreign components.
Send the products "free domicile" to the following address:
Bosch Rexroth AG
Electric Drives and Controls
Bürgermeister-Dr.-Nebel-Straße 2
97816 Lohr am Main, Germany
16.2 Packaging materials
The packaging materials consist of cardboard, plastic material, wood or expanded poly‐
styrene (EPS). The packaging materials can be recycled without any problem.
For ecological reasons, please refrain from returning the empty packages to us.
17 Service and Support
Our worldwide service network provides an optimized and efficient support. Our experts
offer you advice and assistance should you have any queries. You can contact us 24/7.
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Service and Support
17/21

Service Germany
Our technology-oriented Competence Center in Lohr, Germany, is responsible for all
your service-related queries for electric drive and controls.
Contact the Service Helpdesk & Hotline under:
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: http://www.boschrexroth.com
Additional information on service, repair (e.g. delivery addresses) and training can be
found on our internet sites.
Service worldwide
Outside Germany, please contact your local service office first. For hotline numbers, re‐
fer to the sales office addresses on the internet.
Preparing information
To be able to help you more quickly and efficiently, please have the following informa‐
tion ready:
● Detailed description of malfunction and circumstances resulting in the malfunction
● Type plate name of the affected products, in particular type codes and serial num‐
bers
● Your contact data (phone and fax number as well as your email address)
Bosch Rexroth AG
Service and Support
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