Bosch BULLS ICONIC EVO TR 1 750 User manual

650-273, 650-185, 650-189, 657-198
ICONIC EVO TR 1 750, ICONIC EVO 1 750 ICONIC EVO 2 750
2perating ,nstructions )or
BULLS BOSCH KIOX300 Display
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE

1
Contents
Contents
1 About these operating instructions
1.1 Manufacturer 10
1.2 Laws, standards and directives 10
1.3 Language 10
1.4 For your information 10
1.4.1 Warnings 10
1.4.2 10
1.5 11
1.6 11
1.7 11
12
2 Safety
2.1
Markups
Type number and model
Frame number
Aim of the operating instructions
Residual risks 13
2.1.1 Risk of fire and explosion 13
2.1.1.1 Rechargeable battery 13
2.1.1.2 Overheated charger 13
2.1.1.3 Hot components 13
2.1.2 Electric shock 14
2.1.2.1 Damage 14
2.1.2.2 Water penetration 14
2.1.2.3 Condensation 14
2.1.3 Risk of a crash 14
2.1.3.1 Incorrect quick release setting 14
2.1.3.2 Incorrect tightening torque 14
2.1.3.3 Incorrect component 14
2.1.4 Risk of amputation 14
2.1.5 Key breaking off 14
2.1.6 Malfunctions due to Bluetooth® 15
2.1.7 Data privacy information 15
2.2 Toxic substances 16
2.2.1 Brake fluid 16
2.2.2 Defective battery 16
2.3 Requirements for the rider 16
2.4 Vulnerable groups 16
2.5 Personal protective equipment 16
2.6 Safety guards 16
2.7 Safety markings and safety instructions 17
2.8 What to do in an emergency 17
2.8.1 17
2.8.2 17
2.8.3 18
2.8.4
Dangerous situation in roadtraffic
Leaked brake fluid
Battery vapors emitted
Battery fire 18
3 Description
3.1 Proper use 19
3.1.1 Improper use 20
3.1.2 Permitted total weight (PTW) 21
3.1.3 Environmental requirements 22
3.2 Nameplate 24
3.3 Components 25
3.3.1 25
3.3.2
Overview
Frameset 26
3.3.2.1 Frame 26
3.3.2.2 Steering system 26

2
Contents
3.3.2.3 26
3.3.2.4 26
3.3.2.5 27
3.3.2.6
Headset
Stem
Handlebars
Fork 27
3.3.3 Suspension 28
3.3.3.1 28
3.3.3.2 28
3.3.3.3 32
3.3.3.4
Rigid fork
Suspension fork
Rear shock
Suntour rear shock 34
3.3.4 Wheel 36
3.3.4.1 Tires 36
3.3.4.2 Rim 36
3.3.4.3 Valve 36
3.3.4.4 Spoke 37
3.3.4.5 Spoke nipples 37
3.3.4.6 Hub 37
3.3.5 Braking system 38
3.3.5.1 Mechanical brake 38
3.3.5.2 Hydraulic brake 38
3.3.5.3 Disc brake 39
3.3.6 40
3.3.6.1 40
3.3.6.2 40
3.3.7
Seat post
Standard seat post
Dropper seat post
Mechanical drive system 41
3.3.7.1 Chain drive layout 41
3.3.7.2 Belt drive layout 41
3.3.8 Electric drive system 42
3.3.8.1 Motor 42
3.3.8.2 Rechargeable battery 42
3.3.8.3 Charger 43
3.3.8.4 Lighting 43
3.3.8.5 Integrated battery 43
3.3.9 On-board computer 44
3.3.9.1 Display 44
3.4 Description of controls and screens 45
3.4.1 Handlebars 45
3.4.2 Control panel 46
3.4.2.1 System message 47
3.4.2.2 Creating a user account 48
3.4.2.3 Software updates 48
3.4.2.4 Activity tracking 48
3.4.2.5 Lock function 48
3.4.3 Display 49
3.4.3.1 START SCREEN 49
3.4.3.2 Status screen 50
3.4.3.3 Settings 50
3.4.4 51
3.4.5
Battery level indicator (battery)
Derailleur 52
3.4.5.1 52
3.4.6 53
3.5
SHIMANO SW-E7000 derailleur gears
Brake Lever
Technical data 54
3.5.1 54
3.5.2 54
3.5.3 54
3.5.4 54
3.5.5 54
3.5.6 54
3.5.7
eBike
Emissions
Bicycle lighting
Display mount
LED Remote on-board computer
BOSCH Kiox300 display
BOSCH Performance Line CX motor 54
3.5.8 BOSCH PowerTube 750 battery 55

3
Contents
3.5.9 Torque Specifications 56
4 Transporting and storing
4.1 58
4.2 58
4.3
Weight and dimensions for transportation
Designated hand grips, lifting points
Transportation 59
4.3.1 59
4.3.2 59
4.3.3 59
4.3.4 59
4.3.5
Using the transport securing system
Transporting the ebike
Shipping a ebike
Transporting thebattery
Shipping the battery 59
4.4 Storing 60
4.4.1 Break in operation 60
4.4.1.1 Preparing a break in operation 60
4.4.1.2 Carrying out a break in operation 60
5 Assembly
5.1 61
5.2 61
5.3
Unpacking
Required tools
Initialization 62
5.3.1 Checking the battery 62
5.3.1.1 Securing the PowerTube BS3 battery mount 63
5.3.2 Preparing the wheel 64
5.3.3 Installing the wheel in the SUNTOUR fork 65
5.3.3.1 65
5.3.3.2 66
5.3.3.3
Bolt-on axle (12AH2 and15AH2)
20 mm thru axle
Q-LOC quick release68
5.3.4 69
5.3.5 70
5.3.6
Fitting the pedals
Preparing the LIMOTEC dropper post
Checking the stem and handlebars 71
5.3.6.1 71
5.3.6.2 71
5.3.6.3
Checking the connections
Checking stem is firmly in position
Checking for headset play 71
5.4 71
6 Operation
6.1 72
6.2 74
6.3
eBike sale
Risks and hazards
Tips for a greater range
Error message 75
6.3.1 On-board computer 75
6.3.1.1 Less critical errors 75
6.3.1.2 Critical errors 75
6.3.2 75
6.4 76
6.5
Rechargeable battery
Instruction and customer service
Adjusting the ebike 76
6.5.1 76
6.5.2 77
6.5.3 78
6.5.4
Preparing
eBike adjustment procedure
Determining the sitting position
Adjusting the saddle 80
6.5.4.1 80
6.5.4.2 80
6.5.4.3 81
6.5.4.4 82
6.5.4.5 82
6.5.4.6
Straightening the saddle
Adjusting the saddle height
Setting the saddle height with dropper remote
Adjusting the saddle position
Adjusting the saddle tilt
Checking saddle stability 82
6.5.5 Handlebars 83
6.5.5.1 Handlebar width 83
6.5.5.2 Hand position 83

4
Contents
6.5.5.3 Adjusting the handlebars 83
6.5.6 Stem 84
6.5.6.1 84
6.5.6.2 85
6.5.6.3 85
6.5.6.4
Adjusting the handlebar height with quick release
Setting the quill stem
Adjusting the threadless stem
Adjusting the angle-adjustable stem 86
6.5.7 87
6.5.7.1 87
6.5.8 88
6.5.9
Ergonomic hand grips
Checking handlebar
stability Tires
Brake 89
6.5.9.1 89
6.5.9.2 89
6.5.9.3 90
6.5.9.4
Brake lever position
Brake lever tilt angle
Determining the grip distance
Retracting the brake pads 91
6.5.10 92
6.5.10.1 93
6.5.10.2 94
6.5.11 95
6.5.12
Tires
Grip distance on a SHIMANO ST-EF41 brake lever
Grip distance on a SHIMANO ST-EF41 brake lever
Suspension
Fork sag 95
6.5.12.1 96
6.5.12.2
Adjusting the Suntour fork coil suspension
Adjusting the Suntour fork air suspension 97
6.5.13 98
6.5.13.1 99
6.5.14 100
6.5.14.1 101
6.5.15 102
6.5.15.1 103
6.5.16 104
6.5.16.1 105
6.5.17 106
6.5.17.1 106
6.5.18
Adjust the rear shock sag
Adjusting the Suntour rear shock
Fork rebound damping
Adjusting the Suntour fork rebound damping
Adjusting the rear shock rebound damper
Adjusting the Suntour rear shock
Compression adjuster on rear shock
Adjusting the Suntour compression dial
Lighting
Adjusting the lights On-board computer
108
6.5.18.1 Creating a user account 108
6.5.18.2 Connecting the on-board computer with the smartphone 108
6.5.18.3 Update software 108
6.5.18.4 Activating activity tracking 108
6.5.18.5 Setting up the lock function (optional) 108
6.5.18.6 Inserting the display 109
6.5.18.7 Securing the on-board computer (optional) 109
6.5.18.8 Removing the on-board computer 109
6.5.18.9 Adjust on-board computer 110
6.5.18.10 Adjust on-board computer 111
6.5.18.11 Selects the language 111
6.5.18.12 Adjusting the clock 111
6.5.18.13 Adjusting the time format 111
6.5.18.14 Selecting units 111
6.5.18.15 Setting the brightness 111
6.5.18.16 Reset settings 112
6.6 Accessories 113
6.6.1 113
6.6.2 114
6.6.2.1 114
6.6.2.2 115
6.6.3 115
6.6.4 115
6.6.5 115
6.6.6 115
6.6.7
Child seat
Trailer
Approval for trailer with Enviolo hub
Approval for trailer with ROHLOFF hub
Mobile holder
Tubeless and airless tires
Suspension fork coil spring
Pannier rack
Panniers and cargo boxes 115
6.7 Personal protective equipment and accessories for road safety 116

5
Contents
6.8 116
6.9 117
6.10 117
6.11 118
6.12 118
6.12.1 118
6.13 118
6.14 118
6.14.1 118
6.15 118
6.16
Before each ride
Straightening the quickly adjustable stem
Using the pannier rack
Raising the kickstand
Using the saddle
Using the leather saddle
Using the pedals
Using the multifunctional handlebars or bar ends
Using leather hand grips
Using the bell
Using the battery 119
6.16.1 Removing the battery 119
6.16.1.1 119
6.16.2 120
6.17 121
6.17.1 121
6.17.2 121
6.18
Inserting the battery
Charging the battery
Using ebike with the electric drive system
Switching on the electric drive system
Switching off the electric drive system
Using the on-board computer 122
6.18.1 Using the diagnosis port 122
6.18.2 Charging the control panel battery 122
6.18.3 Using the riding light 123
6.18.4 Setting the brightness of indicators 123
6.18.5 Using the push assist system 123
6.18.6 Selecting the level of assistance 124
6.19 125
6.19.1 125
6.20 126
6.20.1 126
6.21
Brake
Using the brake lever
Derailleur
Using the derailleur gears
Parking 127
6.21.1 128
6.21.2
Tightening in thequickly adjustable stem
Activating the lock function 129
7 Cleaning, servicing and maintenance
7.1 Before each ride 134
7.1.1 134
7.1.2 134
7.1.3 134
7.1.4 134
7.1.5 134
7.1.6 134
7.1.7 134
7.1.8 134
7.1.9 134
7.1.10 135
7.1.11 135
7.1.12 135
7.1.13 135
7.1.14
Checking the guards
Checking the frame
Checking the fork
Checking the rear shock
Checking the pannier rack
Checking the fenders
Checking wheel concentricity
Checking the quick releases (QR)
Checking the suspension seat post
Checking the bell
Checking the hand grips
Checking the USB cover
Checking the lighting
Checking the brakes135
7.2 After each ride 136
7.2.1 136
7.2.2 136
7.2.3 136
7.2.4 136
7.2.5 136
7.2.6 136
7.2.7
Cleaning the lights and reflectors
Cleaning the suspension fork
Caring for the suspension fork
Cleaning the pedals
Cleaning the brake
Cleaning the suspension seat post
Cleaning the rear shock 136
7.3 Basic cleaning 137
7.3.1 On-board computer and control panel 137
7.3.2 Rechargeable battery 137

6
Contents
7.3.3 137
7.3.4 138
7.3.5 138
7.3.6 138
7.3.7 138
7.3.7.1 138
7.3.8 138
7.3.9 138
7.3.9.1 139
7.3.10 139
7.3.11 139
7.3.12 139
7.3.13 139
7.3.13.1 139
7.3.14 139
7.3.15
Motor
Frame, fork, pannier rack, guards, fenders and kickstand
Stem
Handlebars
Hand grips
Leather hand grips
Seat post
Saddle
Leather saddle
Tires
Spokes andspoke nipples
Hub
Switching elements
Shifter
Cassette, chain wheels and front derailleur
Brakes140
7.3.15.1 Brake lever 140
7.3.16 140
7.3.17 140
7.3.18
Brake rotors
Belt
Chain 140
7.3.18.1 Chain with all-round chain guard 140
7.4 Servicing 141
7.4.1 141
7.4.2 141
7.4.3 142
7.4.4 142
7.4.5 142
7.4.6 142
7.4.7 142
7.4.8 142
7.4.8.1 142
7.4.8.2 142
7.4.9
Frame
Fork
Pannier rack
Fender
Servicing the kickstand
Stem
Handlebars
Hand grips
143
7.4.9.1 143
7.4.9.2
Rubber hand grips
Leather handle
Seat post
Suspension seat post
Carbon seat post 143
7.4.10 143
7.4.11 143
7.4.12 143
7.4.13 143
7.4.14
Rim
Leather saddle
Hub
Spoke nipples
Drivetrain 144
7.4.14.1 144
7.4.14.2
Rear derailleur cages and jockey wheels
Shifter 144
7.4.15 Pedal 144
7.4.16 Caring for the chain 144
7.4.16.1 Caring for the chain and all-round chain guard 145
7.4.17 Caring for the battery 145
7.4.18 Caring for the brake 145
7.4.18.1 Caring for the brake 145
7.4.19 Lubricating the Eightpins seat post tube 145
7.5 Maintenance 146
7.5.1 Wheel 146
7.5.1.1 146
7.5.1.2 148
7.5.1.3 149
7.5.1.4 149
7.5.1.5 149
7.5.1.6 149
7.5.1.7
Checking the tire pressure
Checking the tires
Checking the rims
Checking the nipple holes
Checking the nipple well
Checking the rim hooks
Checking the spokes 149
7.5.2 Checking the brake system 150

7
Contents
7.5.2.1 150
7.5.2.2 150
7.5.2.3 150
7.5.2.4 151
7.5.2.5 152
7.5.2.6
Checking the hand brake
Checking the hydraulic system
Checking the cables
Checking the disc brake
Checking the pedal brake
Checking the rim brake 153
7.5.3 154
7.5.4 155
7.5.5 155
7.5.6 155
7.5.7 155
7.5.8 155
7.5.9 155
7.5.9.1 156
7.5.9.2 156
7.5.10
Checking the lighting
Checking the stem
Check the handlebars
Checking the saddle
Checking the seat post
Checking the chain
Checking the chain and belt tension
Checking the jockey wheels
Checking the hub gear
Checking the derailleur 156
7.5.10.1 156
7.5.10.2 156
7.5.10.3
Electric shifting
Mechanical shifting
Checking the derailleur action 156
7.5.11 157
7.5.11.1 157
7.5.12 157
7.5.13 157
7.5.14 158
7.5.15
Adjusting Shifting
ROHLOFF hub
Cable-actuuated shift, single-cable
Cable-actuated shift, dual-cable
Cable-actuated twist grip, dual-cable
Checking kickstand stability 158
8 Maintenance
8.1 Initial inspection 159
8.2 Maintenance 159
8.3 Component-specific maintenance tasks 159
8.4 Carry out initial inspection 162
8.5 Maintenance instructions 163
8.5.1 Servicing the frame 170
8.5.1.1 Servicing the carbon frame 170
8.5.2 Checking the pannier rack 170
8.5.3 Servicing axle with quick release 170
8.5.4 Maintaining the stem 171
8.5.5 Servicing the gear hub 171
8.5.5.1 Adjusting the hub with cone bearing 171
8.5.6 Servicing the steering headset 172
8.5.7 Servicing the fork 172
8.5.7.1 Servicing the carbon suspension fork 173
8.5.7.2 Servicing the suspension fork 173
8.5.8 Servicing seat post 174
8.5.8.1 Servicing the carbon seat post 174
8.5.8.2 by.schulz suspension seat post 175
8.5.8.3 Suntour suspension seat post 175
8.5.8.4 eightpins NGS2 seat post 176
8.5.8.5 eightpins H01 seat post 182
8.5.9 Rear shock 186
8.5.9.1 FOX component-specific maintenance 187
9 Troubleshooting, fault clearance and repair
9.1 Troubleshooting and fault clearance 188
9.1.1 Drive system or on-board computer does not start up 188
9.1.2 Errors in assistance function 189
9.1.3 Battery errors 190
9.1.4 Display screen errors 191
9.1.5 Lighting does not work 191

8
Contents
9.1.6 Other errors 192
9.1.7 Suntour suspension fork 193
9.1.7.1 Rebound too fast 193
9.1.7.2 Rebounding too slowly 194
9.1.7.3 Suspension too soft on inclines 195
9.1.7.4 Excessively hard damping on bumps 196
9.1.8 Rear shock 197
9.1.8.1 Rebound too fast 197
9.1.8.2 Rebounding too slowly 198
9.1.8.3 Suspension too soft on inclines 199
9.1.8.4 Excessively hard damping on bumps 200
9.2 Repair 201
9.2.1 201
9.2.2 201
9.2.3 201
9.2.4 201
9.2.5
Original parts and lubricants
Replacing the lighting
Setting the front light
Checking tire clearance
Replacing ebike components if lock function is installed 202
9.2.5.1 Replacing a smartphone 202
9.2.5.2 Replacing the on-board computer 202
9.2.5.3 Activating the lock function after motor replacement 202
10 Recycling and disposal
10.1 Removal of waste guidelines 203
11 Documents
11.1 Assembly report 205
11.2 Maintenance log 207
11.3 Parts list 211
11.3.1 211
11.3.2 213
11.3.3 215
11.3.4 217
Iconic EVO TR 1 750
Iconic EVO 1 Wave 750
Iconic EVO 1 Diamond 750
Iconic EVO 2 750
Charger operating instructions 223
Abbreviations 233
Simplified terms 233
11.4
12 Glossary
12.1
12.2
13 Appendix
234
I. Declaration of Conformity
II. Declaration of conformity with RED Directive 235
14 Keyword index

9
About these operating instructions
Thank you for your trust!
BULLS ebikes are premium quality vehicles. You
have made an excellent choice. Your specialist
dealer will provide you with guidance and
instruction and assemble your product. Your
specialist dealer will also be happy to assist you
in the future, whether you require maintenance,
conversion or repair.
You are receiving these operating instructions
with your new ebike. Please take time to
become familiarwith your new ebike. Use the
tips and suggestions in the operating
instructions. They will help you to enjoy your
ebike for a long time to come. We hope you have
fun and wish you well on all of your rides!
Copyright
© BULLS Bikes USA
Distribution or reproduction of these operating
instructions and utilization or communication of
their content is prohibited unless expressly
approved. Any infringement will render the
offender liable for compensation. All rights
reserved in the event that a patent, utility model or
industrial design is registered.
Subject to internal changes
The information contained in these operating
instructions are the approved technical
specifications at the time of printing. In addition to
the functions described here, software changes
may be introduced to rectify errors and extend
functions at any time.
Any significant changes are included in a new
published version of the operating instructions.
All changes to the operating instructions are
published on the following website:
www.bullsbikesusa.com/manuals-pg-15.html
Editing
BULLS Bikes USA
11854 Alameda St
Lynwood, CA 90262
In case of any questions or problems
regarding these operating instructions,
please contact:
[email protected]