Bosch Rexroth IndraControl VAC 01 User manual

IndraControl
VAC 01
Y-Repeater
Operating Instructions
R911336973
Edition 04

IndraControl
VAC 01
Y-Repeater
Operating Instructions
DOK-SUPPL*-VAC*01*****-IT04-EN-P
RS-1978157ae67d60810a6846a50174c418-4-en-US-3
Change Record Edition Release
Date
Notes
Edition 01 2012-02 First edition
Edition 02 2014-03 Corrections
Edition 03 2016-06 Accessories supplemented, cable lengths supplemented for
the resolutions WXGA and FHD
Edition 04 2018-02 Notes on the operator display toggling supplemented in the
chapter "Device description"
Copyright © Bosch Rexroth AG 2018
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial prop‐
erty rights.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Editorial Department Development Automation Systems Control Hardware HoBr (MaKo/MePe)
Title
Type of Documentation
Document Typecode
Internal File Reference
Bosch Rexroth AG DOK-SUPPL*-VAC*01*****-IT04-EN-P
IndraControlVAC 01 Y-Repeater

Table of Contents
Page
1 About this documentation.............................................................................................. 3
1.1 Overview on target groups and product phases..................................................................................... 3
1.2 Purpose.................................................................................................................................................. 3
1.3 Scope...................................................................................................................................................... 3
1.4 Related documents................................................................................................................................. 4
1.5 Terms and abbreviations........................................................................................................................ 4
1.6 Customer feedback................................................................................................................................. 5
2 Product identification and scope of delivery................................................................... 7
2.1 Product identification.............................................................................................................................. 7
2.2 Scope of delivery.................................................................................................................................... 7
3 Using safety instructions................................................................................................ 9
3.1 Structure of the safety instructions......................................................................................................... 9
3.2 Explaining signal words and safety alert symbol.................................................................................... 9
3.3 Symbols used....................................................................................................................................... 10
3.4 Explaining the signal alert symbol on the device.................................................................................. 10
4 Intended use................................................................................................................ 11
5 Accessories.................................................................................................................. 13
5.1 External 24 V power supply unit .......................................................................................................... 13
5.2 Uninterruptible power supply................................................................................................................ 13
5.3 Connecting cables for the CDI interface............................................................................................... 13
6 Ambient conditions....................................................................................................... 15
7 Standards..................................................................................................................... 17
7.1 CE marking........................................................................................................................................... 17
7.1.1 Declaration of conformity................................................................................................................... 17
7.2 UL/CSA certified................................................................................................................................... 18
8 Technical data.............................................................................................................. 19
8.1 24 V input.............................................................................................................................................. 19
8.2 Digital 24 V inputs SEL and ESM......................................................................................................... 19
9 Interfaces..................................................................................................................... 21
9.1 24 V voltage supply and digital 24 V inputs.......................................................................................... 22
9.1.1 VAC 01.1S-YD1-NNNN – Connection terminal X1S1....................................................................... 22
9.1.2 VAC 01.1S-YD1-TCES – Connection terminal X1S2........................................................................ 22
9.2 CDI interface......................................................................................................................................... 23
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IndraControlVAC 01 Y-Repeater
Table of Contents

Page
10 Mounting, demounting and electric installation............................................................ 25
10.1 Installation notes................................................................................................................................... 25
10.2 Housing dimensions............................................................................................................................. 25
10.3 Pin assignment..................................................................................................................................... 26
10.4 Mounting............................................................................................................................................... 26
10.5 Demounting.......................................................................................................................................... 27
10.6 Electric connection................................................................................................................................ 27
10.6.1 Procedure to connect the lines to X1S1/X1S2.................................................................................. 27
10.6.2 Line lengths and cross-sections........................................................................................................ 27
10.6.3 Connecting 24 V DC.......................................................................................................................... 28
10.6.4 Connecting digital 24 V inputs SEL and ESM................................................................................... 28
10.6.5 Connecting the CDI interface of the Y-repeater to the control cabinet PC and the operator dis‐
play.................................................................................................................................................... 28
10.7 Overall connection scheme.................................................................................................................. 30
11 Commissioning............................................................................................................ 33
12 Device description........................................................................................................ 35
12.1 Function of the digital inputs................................................................................................................. 35
12.2 Switching times of the Y-repeater......................................................................................................... 36
12.2.1 Switching times without devices at the USB ports............................................................................. 36
12.2.2 Switching times with devices to the USB ports.................................................................................. 37
12.3 Display elements.................................................................................................................................. 37
12.4 Operating and error display.................................................................................................................. 37
13 Error causes and troubleshooting................................................................................ 39
14 Maintenance................................................................................................................ 41
14.1 Regular maintenance tasks.................................................................................................................. 41
15 Ordering information.................................................................................................... 43
15.1 Accessories and spare parts................................................................................................................ 43
15.2 Type code............................................................................................................................................. 43
16 Disposal....................................................................................................................... 45
16.1 Return................................................................................................................................................... 45
16.2 Packaging............................................................................................................................................. 45
17 Service and support..................................................................................................... 47
Index............................................................................................................................ 49
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Table of Contents

1 About this documentation
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example:
In the product phase "Mounting (assembly/installation)", the "mechanic/elec‐
trician" can execute the activity "install" using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product
phases and activities of the target group
1.2 Purpose
This document instructs the technical staff of the machine manufacturer on
how to perform the mechanical and electrical installation safely and on how to
commission the device.
Required qualifications: Individual who is able to assess the tasks assigned
and identify possible safety risks owing to qualification in the subject, knowl‐
edge and experience. The individual should also be familiar with the stand‐
ards and regulations.
1.3 Scope
This document is valid for
● Y-repeater (type designation code VAC01.1S-YD1-NNNN)
● Y-repeater with additional digital input to enable the "Energy Save
Mode" at the passive operator display (type designation code
VAC01.1S-YD1-TCES)
The type code specifications are located on the type plate of the device (also
refer to chapter 2.1 "Product identification" on page 7 and chapter 15
"Ordering information" on page 43).
DOK-SUPPL*-VAC*01*****-IT04-EN-P Bosch Rexroth AG 3/53
IndraControlVAC 01 Y-Repeater
About this documentation

1.4 Related documents
Title Part number and document type
Rexroth IndraControl
VAP 01
Power Supply Unit
R911339613
Operating Instructions
Rexroth IndraControl
VPB 40.3
Control cabinet PC
R911336750
Operating Instructions
Rexroth IndraControl
VDP 16.3/40.3/60.3
Operator Display
R911336378
Operating Instructions
Rexroth IndraControl
VDP 15.3, 18.3, 21.3 Multi
Touch
Operator Display – Built-In Devi‐
ces
R911341191
Operating Instructions
Tab. 1-1: Y-repeater, further documents
1.5 Terms and abbreviations
Name Explanation
ESM Digital input to enable the "Energy Save Mode" at the passive oper‐
ator display
CDI Compact Display Interface. Interface to connect the remote opera‐
tor display to the control cabinet PC
XGA Extended Graphics Array. Designates a graphics card type for the
IBM PS/2 series PC launched by IBM in 1990. In contrast to the
preceding standard VGA, XGA did not become an industrial stand‐
ard in the PC area
SVGA Super Video Graphics Array. Names:
1. In general graphics cards whose performance exceed the
VGA standard
2. Specific computer standard (VESA 1.2), which is downward
compatible to VGA, which defines specific combinations of
screen resolution and number of colors (color depth) as well
as the refresh rate. At least the following resolutions can be
displayed on a combination of a graphics card and screen,
both supporting VESA 1.2:
● 800 × 600 pixels
● 1024 × 768 pixels
● 1280 × 1024 pixels
3. The resolution 800 × 600 pixels (aspect ratio 4:3) independ‐
ent of other parameters
SXGA Super Extended Graphics Array. Designates a resolution of 1280 ×
1024 pixels, resulting in an aspect ratio of 5:4
Bosch Rexroth AG DOK-SUPPL*-VAC*01*****-IT04-EN-P4/53
IndraControlVAC 01 Y-Repeater
About this documentation

Name Explanation
USB Universal Serial Bus. Serial bus system to connect a computer to
external devices
Boot Booting the control cabinet PC
Tab. 1-2: Terms and abbreviations
1.6 Customer feedback
Customer requests, comments or suggestions for improvement are of great
importance to us. Please email your feedback on the documentations to
[email protected]. Directly insert comments in the
electronic PDF document and send the PDF file to Bosch Rexroth.
DOK-SUPPL*-VAC*01*****-IT04-EN-P Bosch Rexroth AG 5/53
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About this documentation

Bosch Rexroth AG DOK-SUPPL*-VAC*01*****-IT04-EN-P6/53
IndraControlVAC 01 Y-Repeater

2 Product identification and scope of delivery
2.1 Product identification
The type plate is located on the rear panel.
Bosch Rexroth AG D-64711 Erba ch
Ma de in Ge rmany
MA6/210-7402-M
U
N
IN 3AC 230V 50/60 Hz
I
N
OUT 10/7,5/5/5/1,5/1,5 A max.
I-C-B-T-V
SW-Ve rs ion V0,002
MNR: 1070086300 -105 04W03
1070
SN: 123456789
13026
2
3
6
7
7
10
11
12
13
14
9
8
5
4
1
Bosch rexroth Electric Drives and Controls GmbH
D-64711 Erbach Made in Germany
BTV40.1AHB-256S-P5C-
UN-FW
UNIN 3AC 230V 50760Hz
IN
OUT 10/7,5/5/5/1,5/1,5A max.
I-C-B-T-V
SW-Version V0,002
MNR: 1070170021 -101 03W19
7261
IND.CONT.EQ 17YB
SN: 123456814
15
16
Made in Germany
UN: AC 230V / 115V
IN: 0,7A / 1,4A
MNR: 1070086255 -101 V-Nr: 1
TYP: PCPNL PEN400J1287 IS110-T
Bosch Rexroth Electric Drives and Controls GmbH
D-6471 1 Erbach
SN: 004012652
7261
IND.CONT-EQ 17YB
XXXXXXXXXXXXXXXXX
I-C-B-H-T-V
FD: 05W01
12
3
4
8
9
5
10
6
12
11
13
14
15
16
1Logotype
2Division or plant number
3Type code (type designation code)
4Parts number
5State of revision
6Date of manufacture (yyWww)
7Nominal voltage
8Nominal current
9Test marking
10 Version number
11 CE marking
12 Underwriters Laboratories Inc. mark
13 Serial number as barcode
14 Serial number
15 Designation of origin
16 Company address
Fig. 2-1: Type plates, example
2.2 Scope of delivery
● Y-repeater
● Safety instructions
● Plugs for X1S1 or X1S2
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Product identification and scope of delivery

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IndraControlVAC 01 Y-Repeater

3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3-1: Structure of the safety instructions
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the
risk potential.
The safety alert symbol (triangular safety reflector with exclamation marks),
preceding the signal words Danger, Warning, Caution indicates hazards for
persons.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate in‐
jury can occur.
NOTICE
In case of non-compliance with this safety instruction, material damage can
occur.
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IndraControlVAC 01 Y-Repeater
Using safety instructions

3.3 Symbols used
Pointers are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
3.4 Explaining the signal alert symbol on the device
krax
If this symbol is on your device, you have to observe the
documentation on the device. The respective documenta‐
tion informs on the type of hazard as well as the steps re‐
quired to avoid this hazard.
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IndraControlVAC 01 Y-Repeater
Using safety instructions

4 Intended use
The Y-repeater is required to connect two operator displays to a control cabi‐
net PC.
Risk of damaging of the device if not express‐
ly stated accessories, mounting parts and
other components, cables, and lines are
used.
NOTICE
The Y-repeater may be used only as intended and with the accessories,
mounting parts and other components specified in this documentation. Com‐
ponents that are not expressly mentioned must neither be attached nor con‐
nected. The same applies to cables and lines.
Operation must only be carried out with the hardware component configura‐
tions and combinations that are expressly specified.
The Y-repeater can be used for the following IndraControl V device:
● Control cabinet PC Rexroth IndraControl VSB 40.3
The Y-repeater may only be operated under the mounting and installation
conditions, the position, and the ambient conditions (temperature, degree of
protection, humidity, EMC etc.) specified in the related documentation.
DOK-SUPPL*-VAC*01*****-IT04-EN-P Bosch Rexroth AG 11/53
IndraControlVAC 01 Y-Repeater
Intended use

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IndraControlVAC 01 Y-Repeater

5 Accessories
5.1 External 24 V power supply unit
Ordering code Part number Description
VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for
UPS and IndraControl V-devices
Tab. 5-1: Ordering data, 24 V power supply unit for UPS and IndraControl V-
devices
5.2 Uninterruptible power supply
Ordering code Part number Description
VAU 01.1U R911171024 UPS with USB communication in‐
terface and integrated accumulator
Output voltage 24 V DC, 240 W
Tab. 5-2: Ordering data, uninterruptible power supply
5.3 Connecting cables for the CDI interface
Ordering code Part number Description
RKB0008/000,5 (*******-*******-*******) R911171484 Length: 0.5 m
RKB0008/001,0 (*******-*******-*******) R911171485 Length: 1 m
RKB0008/002,5 (*******-*******-*******) R911170151 Length: 2.5 m
RKB0008/005,0 (*******-*******-*******) R911170152 Length: 5 m
RKB0008/007,5 (*******-*******-*******) R911172971 Length: 7.5 m
RKB0008/010,0 (*******-*******-*******) R911170153 Length: 10 m
RKB0008/015,0 (*******-*******-*******) R911171183 Length: 15 m
RKB0008/020,0 (*******-*******-*******) R911171184 Length: 20 m
RKB0008/025,0 (*******-*******-*******) R911170154 Length: 25 m
RKB0008/030,0 (*******-*******-*******) R911171381 Length: 30 m
RKB0008/035,0 (*******-*******-*******) R911171369 Length: 35 m
RKB0008/040,0 (*******-*******-*******) R911171382 Length: 40 m
RKB0008/050,0 (*******-*******-*******) R911171383 Length: 50 m
RKB0008/055,0 (*******-*******-*******) R911173779 Length: 55 m
RKB0008/060,0 (*******-*******-*******) R911173780 Length: 60 m
RKB0008/065,0 (*******-*******-*******) R911173781 Length: 65 m
RKB0008/070,0 (*******-*******-*******) R911173782 Length: 70 m
Tab. 5-3: CDI connecting cable
Two cables are always required to establish a connection be‐
tween the VxB and the VDP.
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IndraControlVAC 01 Y-Repeater
Accessories

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IndraControlVAC 01 Y-Repeater

6 Ambient conditions
In operation Transport Storage
Ambient tempera‐
ture
+5 °C to +45 °C -20 °C to +60 °C -20 °C to +60 °C
Maximum tempera‐
ture gradient
Temporal tempera‐
ture changes up to
3 °C per minute
Temporal tempera‐
ture changes up to
3 °C per minute
Temporal tempera‐
ture changes up to
3 °C per minute
Relative humidity Climatic class 3K3
acc. to EN 60721,
condensing not al‐
lowed.
Max. 80 % air hu‐
midity at 25 °C
Climatic class 3K3
acc. to EN 60721,
condensing not al‐
lowed.
Max. 80 % air hu‐
midity at 25 °C
Climatic class 3K3
acc. to EN 60721,
condensing not al‐
lowed.
Max. 80 % air hu‐
midity at 25 °C
Air pressure Up to 3,000 m
above sea level
acc. to EN 61131-2
Up to 3,000 m
above sea level
acc. to EN 61131-2
Up to 3,000 m
above sea level
acc. to EN 61131-2
Mechanical
strength
Maximum vibration
Frequency range:
10 Hz to 150 Hz
Excursion:
0.75 mm at 10 Hz
to 57 Hz
Acceleration:
1 g at 57 Hz to
150 Hz
Test duration per
axis:
10 frequency cycles
Frequency through‐
put speed:
1 octave/min
Acc. to EN
60068-2-6, test Fc
Max. shock:
15 g acc. to EN 60
068-2-27, no dis‐
turbance of the
function
Max. shock:
15 g acc. to EN 60
068-2-27, no dis‐
turbance of the
function
Contamination level 2 2 2
Tab. 6-1: Ambient conditions
Defective product due to gases jeopardizing
functions
NOTICE
Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide
(SO2) and hydrogen suphide (H2S)). The product is not resistant against
these gases.
DOK-SUPPL*-VAC*01*****-IT04-EN-P Bosch Rexroth AG 15/53
IndraControlVAC 01 Y-Repeater
Ambient conditions

Failure of the product due to contaminated air
NOTICE
● The ambient air must not contain acids, alkaline solutions, corrosive
agents, salts, metal vapors and other electrically conductive contami‐
nants in high concentrations
● The ambient air must be free of dust
● Housing and installation compartments must at least comply with de‐
gree of protection IP 54 according to DIN EN 60529
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Ambient conditions

7 Standards
Standard Meaning
EN 60 61000-6-4 Generic standards - Emission standard (industrial environ‐
ments)
EN 60 61000-6-2 Generic standards – Noise immunity (industrial environ‐
ments)
EN 61558-2-6 Transformer for 24 V power supply unit, safe separation
EN 60664-1 Overvoltage category II
EN 60 529 Degrees of protection (including housings and installation
compartments)
EN 60 068-2-6 Vibration test
EN 60068-2-27 Shock test
EN 60721-3-3 Classification of ambient conditions, operation
EN 60721-3-2 Classification of ambient conditions, transport
EN 60721-3-1 Classification of ambient conditions, storage
UL 508 Industrial Control Equipment
Tab. 7-1: Used standards, Y-repeater
7.1 CE marking
7.1.1 Declaration of conformity
The electronic products described in the present operating instructions com‐
ply with the requirements and the target of the following EU directive and with
the following harmonized European standards:
EMC directive 2004/108/EC
The electronic products described in the present operating instructions are in‐
tended for use in industrial environments and comply with the following re‐
quirements:
Standard Title Edition
DIN EN 61000-6-4
(VDE 0839-6-4)
Electromagnetic compatibility (EMC)
Part 6-4: Generic standards – Emission standard
for industrial environments (IEC 61000-6-4:2006)
September
2007
DIN EN 61000-6-2
(VDE 0839-6-2)
Electromagnetic compatibility (EMC)
Part 6-2: Generic standards – Noise immunity for
industrial environments (IEC 61000-6-2:2005)
March
2006
Tab. 7-2: Standards for electromagnetic compatibility (EMC)
Loss of CE conformity due to modifications at the device.
CE marking applies only to the device upon delivery. After modify‐
ing the device, verify the CE conformity.
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IndraControlVAC 01 Y-Repeater
Standards

7.2 UL/CSA certified
The devices are certified acc. to
●UL508 (Industrial Control Equipment)
●C22.2 no. 142-M1987 (CSA)
UL file no. E210730
However, there can be combinations or extension stages with a limited or
missing certification. Thus, verify the registration according to the UL marking
on the device.
Loss of UL/CSA conformity due to modifications at the device.
UL and CSA marking applies only to the device upon delivery. Af‐
ter modifying the device, verify the UL and the CSA conformity.
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Standards