Bosch Rexroth IndraControl XFE01.1-SY-01 User manual

IndraControl
XFE01.1-SY-01
Safety Extension Module
Operating Instructions
R911376654
Edition 03

IndraControl XFE01.1-SY-01 Safety Ex-
tension Module
Change Record
Edition 03, 2019-05
Refer to tab. 1-1 "Change Record" on page 1
Change Record
Edition Release
Date
Note
Edition 01 2016-10 First edition
Edition 02 2017-06 Chapter "Safety standards" revised, new chapter "Ordering data",
standards and warning instructions modified for UL
Edition 03 2019-05 References supplemented
Copyright
© Bosch Rexroth AG 2019
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Editorial Department
Engineering Automation Systems Solution Integration PLC, Safety and Control
HW HaBu (SyKe, MaKo/MePe)
RS-62b285c6a15c540c0a347ea5011f663a-3-en-US-5

Table of Contents
Page
1 About this documentation..................................................................... 1
1.1 Overview on target groups and product phases.................................... 1
1.2 Purpose.................................................................................................. 2
1.3 Qualifications......................................................................................... 2
1.4 Scope..................................................................................................... 2
1.5 Related documents................................................................................ 2
1.6 Customer feedback................................................................................ 3
2 Product identification and scope of delivery......................................... 3
2.1 Product identification............................................................................ 3
2.2 Product identification............................................................................ 4
2.3 Scope of delivery................................................................................... 4
3 Using safety instructions........................................................................ 4
3.1 Structure of the safety instructions....................................................... 4
3.2 Explaining signal words and safety alert symbol................................... 5
3.3 Symbols used......................................................................................... 6
3.4 Explaining the signal alert symbol on the device................................... 6
4 Intended use.......................................................................................... 6
5 Spare parts and accessories.................................................................. 8
5.1 Accessories............................................................................................ 8
5.2 Wear parts............................................................................................. 8
6 Ambient conditions................................................................................ 8
7 Technical data...................................................................................... 11
7.1 Voltage supply...................................................................................... 11
7.2 Safety-related characteristic values..................................................... 12
7.3 Dimensions and weight........................................................................ 12
8 Standards............................................................................................ 13
8.1 Standards used.................................................................................... 13
8.2 TÜV certificate..................................................................................... 15
8.3 CE marking........................................................................................... 16
8.3.1 Declaration of conformity.................................................................... 16
IndraControl XFE01.1-SY-01 Safety Ex-
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Page
8.4 UL/CSA certified.................................................................................. 19
9 Interfaces............................................................................................. 20
9.1 Connection position............................................................................ 20
9.2 Memory card slot................................................................................. 21
10 Mounting, demounting and electric installation.................................. 22
10.1 Housing dimensions............................................................................. 22
10.2 Installation notes................................................................................. 22
10.3 Mounting.............................................................................................. 24
10.4 Demounting......................................................................................... 25
10.4.1 Demounting steps................................................................................ 25
10.5 Electric installation.............................................................................. 26
10.5.1 General information............................................................................. 26
10.5.2 External power supply unit ................................................................. 27
10.5.3 Voltage supply for the control and for the extension modules............ 27
10.5.4 24 V voltage supply.............................................................................. 28
10.5.5 Grounding
............................................................................................................. 29
10.5.6 Shielding.............................................................................................. 30
11 Commissioning.................................................................................... 30
12 Device description............................................................................... 31
12.1 Memory card........................................................................................ 32
12.2 Operating and error displays............................................................... 32
12.2.1 "Conf" pushbutton............................................................................... 33
12.2.2 LED display.......................................................................................... 33
12.2.3 LED on XD1 plug.................................................................................. 35
13 Troubleshooting and debugging........................................................... 35
13.1 General information............................................................................. 35
14 Maintenance........................................................................................ 35
15 Ordering information........................................................................... 37
15.1 Type code............................................................................................. 37
15.2 Accessories and spare parts................................................................ 38
15.3 Ordering data ...................................................................................... 38
II
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IndraControl XFE01.1-SY-01 Safety Ex-
tension Module
Bosch Rexroth AG R911376654_Edition 03

Page
16 Disposal............................................................................................... 38
16.1 General information............................................................................. 38
16.2 Return.................................................................................................. 38
16.3 Packaging............................................................................................. 38
17 Service and support............................................................................ 38
Index.................................................................................................... 41
IndraControl XFE01.1-SY-01 Safety Ex-
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R911376654_Edition 03 Bosch Rexroth AG

IV IndraControl XFE01.1-SY-01 Safety Ex-
tension Module
Bosch Rexroth AG R911376654_Edition 03

1 About this documentation
Editions of this documentation
Edition Release
Date
Note
Edition 01 2016-10 First edition
Edition 02 2017-06 Chapter "Safety standards" revised, new chapter "Ordering data",
standards and warning instructions modified for UL
Edition 03 2019-05 References supplemented
Tab. 1-1: Change Record
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the
"mechanic/electrician" can execute the activity "unpack, mount and install" using
this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
IndraControl XFE01.1-SY-01 Safety Ex-
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About this documentation
R911376654_Edition 03 Bosch Rexroth AG

1.2 Purpose
This operating instructions provides information on the safe mounting and the
electric installation of the Safety extension module IndraControl XFE01.1-SY-01
to the technical employees of the machine manufacturer or the machine
operator. This documentation does not provide instructions on the operation of
the machine into which the Safety extension module IndraControl XFE01.1-SY-01
is or will be integrated. The operating instructions of the machine contains the
information.
1.3 Qualifications
Required qualification: Individual who is able to assess the tasks assigned and
to identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
1.4 Scope
This operating instruction applies to the Safety extension module with the type
code "XFE01.1-SY-01".
For the type code specifications, refer to chapter 15 "Ordering information" on
page 37.
1.5 Related documents
Title Description
IndraWorks 14VRS
SafeLogic
Project Configuration
R911341694
Application Description
This documentation is intended as guideline when creating a
safety-related application
IndraWorks
SafeLogic 14VRS
First Steps
R911341520
Commissioning Manual
This documentation contains descriptions about the
following topics:
●Creation and use of a safety application
●Basics of the data exchange between the safety
application and the standard application of the IndraLogic
XLC/IndraMotion MLC/IndraMotion MTX 14VRS
●Information on diagnostics and troubleshooting
●Programming under SafeLogic
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About this documentation
IndraControl XFE01.1-SY-01 Safety Ex-
tension Module
Bosch Rexroth AG R911376654_Edition 03

Title Description
IndraLogic XLC
IndraMotion MLC 14VRS
SafeLogic System Overview
R911341696
Project Planning Manual
This documentation describes the project planning of safety-
related devices in the systems IndraLogic XLC and
IndraMotion MLC
IndraControl
XM2x
Controls
R911340667
Operating Instructions
This operating instructions instructs the technical staff of the
machine manufacturer on a safe mechanical and electrical
mounting and commissioning
IndraControl
XM4
Controls
R911345566
Operating Instructions
This operating instructions instructs the technical staff of the
machine manufacturer on a safe mechanical and electrical
mounting and commissioning
IndraControl VAP 01
Power Supply Unit
R911339613
Operating Instructions
This document instructs the technical staff of the machine
manufacturer on how to perform the mechanical and
electrical installation safely and on how to commission it at
the power supply unit
Tab. 1-2: Related documents
If a documentation is not available, please contact the Bosch
Rexroth Service.
1.6 Customer feedback
Customer requests, comments or suggestions for improvement are of great
importance to us. Please email your feedback on the documentations to
[e-mail]. Directly insert comments in the
electronic PDF document and send the PDF file to Bosch Rexroth.
2 Product identification and scope of delivery
2.1 Product identification
The Safety extension module IndraControl XFE01.1-SY-01 is connected to the
left-hand extension bus of the control. The lower part of the housing of the
extension module IndraControl XFE01.1-SY-01 is grey, the upper part of the
housing is yellow.
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Product identification and scope of delivery
R911376654_Edition 03 Bosch Rexroth AG

The type code is attached as label on the side of the lower part of the housing
of the Safety extension module IndraControl XFE01.1-SY-01.
2.2 Product identification
1Word mark
2Part number
3State of revision
4Type name (type code)
5Plant number
6Serial number
7Rexroth bar code
8Date of manufacture (yyWww)
9QR code
10 Check digit
11 Nominal current
12 Nominal voltage
13 Manufacturing country
14 Company address
15 Certification stamp TÜV Rheinland
16 CE conformity marking
17 Graphic symbol of the equipment
Fig. 2-1: Exemplary type plate
2.3 Scope of delivery
●Safety extension module IndraControl XFE01.1-SY-01
●24 V power connector XA-CN01
●Bus base module XA-BS11 for IndraControl extension modules
●Safety instructions
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
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Using safety instructions
IndraControl XFE01.1-SY-01 Safety Ex-
tension Module
Bosch Rexroth AG R911376654_Edition 03