Bosch BC2600RA User manual

SAR8854
Rev. 07/08
Installation Manual
Bosch Eco26+
External Model
BC2600RA
Service Department: 1300 30 70 37
www.bosch.com.au
To be installed and serviced only
by an authorised person
This appliance is not suitable for
use as a pool heater
The "authorised installing person" is
responsible for:
appliance.
2. Ensure unit performs to the
specifications stated on the
3. Demonstrate operation of unit to
customer before leaving.
4. customer.
Failure to install this appliance in accordance with these installation
instructions may void warranty
In the interest of continued product improvement, Bosch reserves the
right to alter these specifications without notice.
1. Correct commissioning of this
rating label.
Hand these instructions to
This appliance must be installed in accordance with the manufacturer's
installation instructions, AS5601, AS/NZS3500.4, AS3000 wiring regulations
and all Local Building, Water and Gas fitting regulations.
Installation Instructions
*SAR8854C*

2
Installation Instructions
Potential dangers from accidents during installation and use are divided into the following three
categories. Closely observe these warnings, they are critical to your safety.
Prohibited Disconnect
Power Earth Be sure to do
Requests to Installers
• In order to use the water heater safely, read this installation manual carefully, and follow the
installation instructions.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not
covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon
completion.
• After completing installation, please either place this Installation Manual in a plastic pouch and
attach it to the side of the water heater, or hand it to the customer to retain for future reference.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Installation Manual
CONDENSING GAS WATER HEATER
Bosch Eco26+<BC2600RA>(Outdoor Installation)
DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
DANGER
CAUTION
WARNING
CAUTION
Robert Bosch
(Australia) Pty. Ltd.

3
Installation Instructions
1. Included Accessories
The following accessories are included with the unit.
Check for any missing items before starting installation.
Q’tyShapePart
Tapping Screw 1
each
Part Shape Q’ty
5Owner's Guide,
Installation Manual
(this document)
2. Optional Accessories
The accessories listed below are not
included with the units, but may be necessary
for installation.
Q’tyShapePartPart Shape Q’ty
1
Main Controller
(YPRM67XB) 1Bathroom Controller
(YPRS67XB)
Sub Controller
(YPRP62XB) 1
Priority Burner on
Temp.
Bath Fill
ON/OFF
Bath Fill
Volume
setting
Set Time
Press 2sec.
to set time
Main Controller
YPRM67XB
Priority Burner on
Temp.
Bath Fill
ON/OFF
Bath Fill
Priority Call
Bathroom Controller
YPRS67XB
Priority
Burner on
Hot Water Temp
Sub Controller
YPRP62XB Hot Water Temp.
Call
ON/OFF
•Maximum two Sub controllers can be used. See P.14 for details.

4
Installation Instructions
3. Before Installation
Do Not Use Equipment for Purposes Other Than Those Specified
•Do not use for other than increasing the temperature of the water supply, as unexpected accidents
may occur as a result.
Check Water Supply Quality
•If the water supply is hard, acidic or otherwise impure, treat the water with approved methods in
order to ensure full warranty coverage.
WARNING
CAUTION
Check the Gas
•Check that the data plate (located inside of front cover) or
a temporary label (located on the front cover)
indicates the correct type of gas.
•Check that the gas supply line is sized for
178 MJ/hr for this unit.
• DO NOT OPERATE WITH ANY OTHER GAS TYPE.
Check the Power
•The power supply required is 240/230VAC, at 50Hz.
Using the incorrect voltage may result in fire or
electric shock.
Warning labels
•Located on the right side of the casing -PLEASE READ THESE LABELS CAREFULLY!
Use Extreme Caution if Using With a Solar Pre-Heater
•A solar transfer valve must be installed with all solar applications when using Bosch Eco 26+.
•Solar systems installed without a solar transfer valve will void all Bosch warranty.
For NG Gas
MODEL BC2600RA
GAS TYPE
GAS CONSUMPTION
HEAT OUTPUT
ELECTRICAL RATING
RATED POWER
HOT WATER SUPPLY CAPACITY
GAS PRESSURE TEST POINT
GAS SUPPLY PRESSURE
: NG
: 178MJ/hr
: 45.7kW
: AC240/230V 50Hz
: 56.0W
: 26L/min RAISED 25°C
: MAX : 0.73kPa
:MIN :0.18kPa
MAX 3 0kP

5
Installation Instructions
4. Choosing Installation Site
* Locate the appliance in an area where water leakage from the unit or connections will not result in
damage to the area adjacent to the appliance or to the lower floors of the structure. When such
locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be
installed under the appliance. The pan must not restrict combustion air flow.
DANGER
Indoor
•This water heater is for outdoor installation only.
Never install it indoors.
Do not enclose the termination with corrugated
metal or other materials.
This will cause carbon monoxide
poisoning and a potential fire
hazard.
•Avoid places where fires are common, such as those where petrol,
benzene and adhesives are handled, or places in which corrosive gases
(ammonia, chlorine, sulfur, ethylene compounds, acids) are present.
May result in fire.
•Avoid installation in places where dust or debris will accumulate.
Dust may block the air-supply opening, causing the performance of the
device fan to drop and incomplete combustion to occur as a result.
•Avoid installation in places where special chemical agents
(e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
•Carbon Monoxide Poisoning Hazard. Do not install this water heater in a
mobile home, recreation vehicle or on a boat.
Prohibited
WARNING

6
Installation Instructions
5. Installation Clearances
Before installing, check for the following:
The location of the flue terminal must comply with the clearances shown on this page. If you are
unsure about clearances not indicated here, in general refer to AS5601, or your local authority. In
Western Australia refer to the WA Office of Energy rules and regulations.
Flue outlet must be free from any combustible material.
WARNING
•Install the water heater in a location where it is free from obstacles and
stagnant air.
•Consult with the customer concerning the location of installation.
•Do not install the water heater near staircases or emergency exits.
•Do not install the water heater where the exhaust will blow on outer
walls or material not resistant to heat. Also consider the surrounding
trees and animals.
The heat and moisture from the water heater may cause discoloration of
walls and resinous materials, or corrosion of aluminium materials.
•Do not locate the vent termination directed towards a window or any
other structure which has glass or wired glass facing the termination.
•Install in a location where the exhaust gas flow will not be affected by
fans or range hoods.
•Take care that noise and exhaust gas will not affect neighbours.
•Avoid installation where the unit will be exposed to excessive winds.
•Before installing, make sure that the vent termination will have the proper
clearances according to AS5601, or your local authority.
•On combustible surfaces e.g. weatherboards etc. it is not required to
install a fire proof back board.
CAUTION
Prohibited

7
Installation Instructions
CLEARANCES FOR FLUE TERMINAL (front of heater)
The location of the flue terminal must comply with the clearances shown on this page. If you are unsure
about clearances not indicated here, in general refer to AS5601, or your local authority. In Western
Australia refer to the WA Office of Energy rules and regulations.
Use as a guide only. Refer to AS5601 or local gas fitting rules for specific locations
T=Flue terminal
I=Mechanical air inlet M=Gas meter
W=Window
Shaded area indicates
prohibited area
P=Electricity meter
or fuse box
f
c
nk
k
jjj
hhe
T
e
h
T
g
P
W
db
d
T
g
c
a
M
door
I

Ref Item Minimum Clearance
mm
Natural
draft Fan assisted
a Below eaves,balconiesand other projections
Appliancesup to 50MJ/hinput 300 200
Appliancesover50MJ/hinput 500 300
b Fromthe ground, aboveabalconyor other surface 300 300
c Froma return wall or externalcorner 500 300
d Fromagasmeter 1000 1000
e Froman electricity meter or fusebox (P) 500 500
f Fromadrain pipe or soilpipe 150 75
g Horizontallyfrom any building structureor obstruction facing a flue
terminal 500 500
h From anyother flue terminal,cowl,or combustionairintake 500 300
j Horizontallyfrom an opening window, door,non-mechanicalair inlet. Orother opening
into a building with the exceptionof subfloor ventilation
Appliancesup to 150MJ/h 500 300
Appliancesover150MJ/h input up to 200MJ/hinput 1500 300
Appliances over 250 MJ/h input 1500 1500
All fan assistedflue appliancesin the direction of discharge 1500
Appliances over 200 MJ/h input up to 250 MJ/h input 1500 500
k Fromamechanicalairinlet, including spablower 1500 1000
n Verticallybelow an openablewindow, non-mechanicalairinlet, or anyother opening into a
building with the exceptionof sub-floor ventilation:
Spaceheatersup to 50 MJ/h 150 150
Otherappliancesup to 50MJ/h 500 500
Appliancesover 50MJ/h and up to 150MJ/h input 1000 1000
Appliancesover150MJ/hinput 1500 1500

8
Installation Instructions
Illustration
6. Installation
Check
4. Drill holes for the remaining four screws.
5. Hang the unit again by the first screw, and then
insert and tighten the remaining four screws.
6. Take waterproofing measures so that water does
not enter the building from screws mounting the
device.
•Make sure the unit is installed securely so that it will
not fall or move due to vibrations or earthquakes.
Securing to the wall
1. Drill a single screw hole, making sure to hit a stud.
2. Insert and tighten the screw and hang the unit by
the upper wall mounting bracket.
3. Determine the positions for the remaining four screws
(two for the top bracket and two for the bottom), and
remove the unit.
•Installation must conform with all local building, water or Gas Regulations or AS5601.
•The weight of the device will be applied to the wall. If the strength of the wall is not suffi-
cient, reinforcement must be done to prevent the transfer of vibration.
•Do not drop or apply unnecessary force to the device when installing. Internal parts may
be damaged and may become highly dangerous.
•Install the unit on a vertical wall and ensure that it is level.
Locating Screw Holes
Mounting
Structure
•When installing with bare hands, take caution to
not inflict injury.
•Be careful not to hit electrical wiring, gas, or water
piping while drilling holes.
Item
CAUTION
Be sure to do
Mounting Bracket
(upper)
Tapping Screw
Location of Screw Hole
Locating Screw Holes

9
Installation Instructions
Gas Connection
1) Fit a union to the water heater gas inlet for easy connec-
tion and removal. The thread diameter is 20 mm.
THIS DOES NOT INDICATE THE SIZE OF THE GAS
SUPPLY.
2) Fit an AGA / NZGA approved isolating gas cock in the
supply line adjacent to the water heater gas connection.
3) Ensure that the supply pipe and the gas pressure regula-
tor (LPG or Natural Gas) has sufficient flow capacity for
this and other appliances connected to the fitting line.
4) For LPG appliances ensure that gas cylinders are of suf-
ficient size. The water heater alone will require 2 x 45 Kg
capacity cylinders.
5) Before connecting the appliance to the gas service,
purge any debris or air from the gas service.
6) Check all joints for leaks with an approved leak tester
after connection.
Follow the instructions from the gas supplier.
Gas Pressure
Size the gas line according to total MJ/h
demand of the building and length from
the meter or regulator so that the follow-
ing supply pressures are available even
at maximum demand refer AS5601:
Natural Gas Supply Pressure
Min. 1.13 kPa
Max. 3.00 kPa
LP Gas Supply Pressure
Min. 2.75 kPa
Max. 3.50 kPa
7. Gas Piping
The appliance must be disconnected from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 3.5 kPa.
The appliance and its gas connections must be leak tested before placing the appliance in operation.
The inlet gas pressure must be within the range specified. This is for the purposes of input adjustment.
In order to choose the proper size for the gas line, consult local codes and / or the AS5601.
Measuring Gas Pressure
In order to check the gas supply pressure to the unit, a tap is
provided on the gas inlet. Remove the hex head philips screw from
the tap, and connect a manometer using a silicon tube.
In order to check the gas manifold pressure on the gas valve inside
the unit. The pressure can be checked by removing the hex head
philips screw and connecting a manometer with a silicon tube.
Gas Meter
Select a gas meter capable of supplying
the entire MJ/h demand of all gas appli-
ances in the building.
Ensure that the gas pipe size is correct. If undersized the appliance will not operate correctly
SERVICE CALLS ARE CHARGEABLE FOR UNITS WITH INCORRECT PIPE SIZES OR BLOCKED GAS OR
WATER FILTERS.
Refer to AS 5601 Installation Code or NZS 5261 : 2003 installation code for pipe sizing and details.

10
Installation Instructions
8. Water Piping
This appliance is suitable for potable water applications. Do not use this appliance if any part has been underwater.
Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and
gas control which has been under water.
Piping and components connected to the water heater shall be suitable for use with potable water.
Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water.
A water heater used to supply potable water may not be connected to any heating system or components previously
used with a nonpotable water heating appliance.
When water is required in one part of the system at a higher temperature than in the rest of the system, means such
as a mixing valve shall be installed to temper the water to reduce the scald hazard.
Installation and service must be performed
by a qualified plumber.
Observe all applicable codes.
•Flush water through the pipe to clean out metal powder, sand and dirt before connecting it.
•Perform the following insulation measures for prevention of freezing.
•Take appropriate heat insulation measures (e.g., wrapping with heat
insulation materials, using electric heaters) according to the climate of
the region to prevent the pipe from freezing.
•Make sure that there are no water leaks from the cold and hot water
supply pipes, then insulate the pipes completely.
•Be sure to also completely insulate the water supply valve and the
cold and hot water connections on the water heater (refer to the figure
on the right).
•Do not cover the water drain plug with insulation so that water in the
pipe can be drained. (Refer to the figure in the right.)
•
Use a union coupling for connecting the pipes to reduce the force applied to the piping.
•When feed water pressure is too high, insert a depressurizing valve, or take water hammer prevention measure.
•Avoid using joints as much as possible to keep the piping simple.
•Avoid piping in which an air lock can occur.
•
Use approved piping materials.
•If installing the unit on a roof (Above lower-level hot water supply):
If the unit is installed on a roof to supply water to the levels below, make sure that the water pressure supplied to
the unit does not drop below 199 kPa. It may be necessary to install a pump system to ensure that the water
pressure is maintained at this level.
Check the pressure before putting the unit into operation.
Failure to supply the proper pressure to the unit may result in noisy operation, shorter lifetime of the unit, and may
cause the unit to shut down frequently.
Completelyinsulate
thewaterinletand
outletfittings.
Insulatethewater
supplyvalvecompletely.
Donotcoverthewater
drainplugwithinsulation
sothatwaterinthepipe
canbedrained.