Brainchild HMI 4.3 User manual

UMHW01A
Rev 3/2012
User Manual
HMI Hardware

2
GRAPHIC SYMBOLS
INFORMATION, it helps users with more details about the topic and failure
to follow may lead to unpredictable results.
WARNING, Failure to follow may lead to minor in ury or damage /
malfunctioning of equipment
DANGER, Failure to follow may lead to in ury or fatal accident to operating
personal or damage/malfunctioning of equipment
CAUTION, Failure to follow may lead to malfunctioning of equipment,
damage or repair
Protective Earth
DC Supply
PREFACE
Original equipment manufacturer reserves the right to change information
available in this document without notice. Original Equipment manufacturer is not
liable for any damages incurred to equipment/personal during installation or use
of equipment as explained in this document. User must acquire sufficient
knowledge & skills prior to use the equipment in the application and follow all the
local standards & regulations to meet safety requirements
WinCE is registered trade mark of Microsoft Corporation

3
TABLE OF CONTENTS
1. GENERAL .............................................................................................. 4
1.1 I NSTRUCTIONS ...............................................................................................................4
1.2 S TANDARDS , C ERTIFICATES AND A PPROVALS ..................................................................6
1.3 B ASE S TANDARDS FOR EMC & S AFETY ..........................................................................6
1.4 P ROTECTIVE CLASS ........................................................................................................6
1.5 T RANSPORT & S TORAGE CONDITIONS .............................................................................7
1.6 O PERATING CONDITIONS .................................................................................................7
1.7 LCD SPECIFICATIONS .....................................................................................................8
1.8 P ACKAGE CHECK LIST .....................................................................................................8
2. PRO UCTS OVERVIEW ....................................................................... 9
2.1.1 Technical Specifications .......................................................................................9
3. OR ERING CO E ............................................................................... 11
3.1 HMI ORDERING CODE ...................................................................................................11
3.2 HMI S PARES PART LIST ................................................................................................12
3.2.1 HMI 4.3” ..............................................................................................................12
3.2.2 HMI 7” (Low Cost)...............................................................................................12
3.2.3 HMI 7” (High Performance).................................................................................12
3.2.4 HMI 10” ...............................................................................................................13
3.2.5 HMI 15” ...............................................................................................................13
3.3 R ESERVED ...................................................................................................................14
3.4 A CCESSORIES PART NUMBERS ......................................................................................14
4. INSTALLATION.................................................................................... 15
4.1 I NSTALLATION ...............................................................................................................15
4.2 D IMENSIONAL DRAWINGS ..............................................................................................17
4.2.1 Dimensional drawings of the HMI 4.3” ................................................................17
4.2.2 Dimensional drawings of the HMI 7” ...................................................................18
4.2.3 Dimensional drawings of the HMI 10” .................................................................19
4.2.4 Dimensional drawings of the HMI 15” .................................................................20
4.3 M OUNTING ...................................................................................................................21
4.4 P OWER S UPPLY ...........................................................................................................22
4.5 I NTERFACES .................................................................................................................24
4.5.1 COM1 port, DB9 male (RS232C)........................................................................24
4.5.2 COM2 port, DB25 Female (RS232C/RS422/RS485) .........................................25
4.5.3 COM3 (Reserved)...............................................................................................26
4.5.4 Ethernet...............................................................................................................26
4.5.5 USB Host ............................................................................................................26
4.5.6 SD slot.................................................................................................................26
4.5.7 Sound input/Output .............................................................................................27
4.5.8 Reserved.............................................................................................................27
4.6 R EAL T IME C LOCK ........................................................................................................27
4.7 HMI R ESET P ROCEDURE ..............................................................................................27

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1. General
1.1 Instructions
Read Installation and Operation manuals carefully before installation, repairs, or
commissioning of the equipment
Follow all local standards/regulations for using electrical power supply, connection to the
equipment, grounding, shielding during installation and commissioning.
Obtain sufficient skills and training before using the equipment.
If any damages are observed in transportation, inform (to) the supplier with supporting
information including product details and photographs.
General Precaution
Use Restriction
These products are not authorized for use in life supporting systems, aircraft
navigation control systems, military systems and any other application where
performance failure could be life threatening or otherwise catastrophic.
isassembling or Modification
Do not disassemble or modify LCD module. It may damage sensitive parts inside
LCD module and may cause scratches of dust on display. Manufacturer does not
warrant the module if customers disassemble or modify LCD module.
Breakage of LC display
If LCD display is broken and liquid crystal spills out, do not ingest or inhale liquid
crystal and do not contact liquid crystal with skin.
If liquid crystal comes in contact mouth or eyes, rinse out with water immediately.
If liquid crystal comes in contact with skin or clothes, wash it off immediately with alcohol
and rinse thoroughly with water.
Handle carefully any chips of glass it may cause in ury, when glass is broken.

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Absolute ratings
Do not exceed the absolute maximum rating values such as supply voltage,
environment temperature etc, otherwise LCD module might get damaged.
Please do not leave LCD module in the environment of high humidity and high
temperature for long time.
It is recommended to employ protection circuit for power supply.
Operation
Do not touch, push or rub the LCD display surface with any thing harder than HB
pencil lead.
Use fingerstalls of soft gloves in order to keep clean display quality.
When LCD display surface is dusty, please wipe gently with absorbent cotton or other
soft material.
Wipe off saliva or water drops as soon as possible. If saliva or water drops contact with
polarizer for a long time, they may cause deformation or color fading.
When cleaning the adhesives, please use absorbent cotton wetted with a little petroleum
benzene or other adequate solvent.
Static Electricity
Protection film must remove very slowly from the surface of LCD module to
prevent from electrostatic occurrence. Persons handle the LCD display should be
grounded through adequate methods.
Strong light exposure
The LCD display shall be not exposed to strong light such as direct sunlight. LCD
display characteristics may be changed.
isposal
When disposing LCD module, obey the local environmental regulations.

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1.2 Standards, Certificates and Approvals
The table below shows the approvals that may be available.
escription etails
UL approval UL 508 and CSA C22.2 No.142
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
Requirements for Emission EN 61000-6-4 :2007
Requirements for Interference
Immunity
EN 61000-6-2 :2005
Tick mark for Australia AS/NZS CISPR 11:2004
FCC FCC Part 15, Subpart B, Class A
1.3 Base Standards for EMC & Safety
escription etails
Electrostatic discharge IEC 61000-4-2: 2008
Radiated radio-frequency
electromagnetic fields
IEC 61000-4-3: 2006 + A1:2007 +
A2:2010
Electrical fast transient/burst IEC 61000-4-4: 2004 + A1: 2010
Surge IEC 61000-4-5: 2005
Conducted disturbances induced
by radio-frequency fields
IEC 61000-4-6: 2008
Power frequency magnetic field IEC 61000-4-8: 2009
Voltage dips, short interruptions
and voltage variations
IEC 61000-4-11: 2004
Emission from Electromagnetic
fields
CISPR 11:2009 + A1:2010 Class A
Harmonics Current IEC61000-3-2:2005 + A1:2008 +
A2:2009
Voltage Fluctuation and Flicks IEC61000-3-3:2008
Requirements for Safety EN61010-1:2001
1.4 Protective class
escription etails
Standard enclosures IP 65 (Front), IP20 housing and
terminals
Stainless steel front – Option IP 66K (Front), IP20 housing and
terminals

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1.5 Transport & Storage conditions
The following specifications apply
escription etails
Drop with packing conforming to
IEC 60068-2-31
10 drops from 60cm on 1 corner,
3 edges, 6 surfaces
Drop with out packing Nil
Temperature -20
0
C to + 60
0
C
Relative Humidity 10% to 90%, no condensation
Altitude 2000 meters maximum
Sinusoidal vibration conforming to
IEC 60068-2-6
5 to 10 Hz: 3.5 mm amplitude
10 to 150 Hz: 2g 1oct/min. 40
sweeps
Shock conforming to IEC 60068-2-
29
3 shocks per direction 11ms 15g
Best conditions for storage of LCD display modules
1. Room ambient temperature 15
0
to 35
0
C and 65% RH or less.
2. Do not store in surroundings containing organic solvent or corrosive gas.
3. Store HMI in anti-electrostatic container or bag.
1.6 Operating conditions
escription etails
Temperature 0
0
C to + 50
0
C
Relative Humidity 10% to 90%, no condensation
Altitude 2000 meters maximum
Pollution Degree 2
Sinusoidal vibration conforming to
IEC 60068-2-6
10 to 58Hz: 0.75mm amplitude
58 to 150Hz: 1g 1oct/min. 1
sweep
Shock conforming to IEC 60068-2-
29
3 shocks per direction 11ms 10g
In the case of temperatures below 0
O
C, the response time of liquid crystal
becomes slower and color of the display will be darker than normal. Do not operate HMI
in ambient temperature less than 0
O
C.

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1.7 LC specifications
escription etails
Touch operations 1,000,000 times using R 0.8
Polyacetal stylus with force 250g
Vibration test 10-55 Hz, Stroke: 1.5mm, Sweep:
10-55-10Hz, 2 hrs. for each
direction of X, Y, Z
Shock test 100 G, 6 ms, +/- X, +/- Y, +/- Z,
3 times for each direction
Package vibration test 0.015G*G/Hz from 5-200 Hz,
-6bB /Octave from 200-500 Hz,
2 hrs for each direction of X, Y, Z
Package drop test 10 drops from 60 cm on 1 corner,
3 edges, 6 surfaces
Typical View Angle
Model HMI 4.3” HMI 7”
(LOW
COST)
HMI 7” (HIGH
PERFORMANCE)
HMI 10” HMI 15”
Vertical
(Up/Down)
50
O
/ 70
O
50
O
/ 70
O
50
O
/ 70
O
60
O
/ 70
O
80
O
/ 80
O
Horizontal
(Left/Right)
70
O
/ 70
O
70
O
/ 70
O
70
O
/ 70
O
75
O
/ 75
O
85
O
/ 85
O
1.8 Package check list
escription etails
HMI device
Power supply Connector
Mounting kit
CD with BSP and User manual

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2. Products Overview
Five HMI models HMI 4.3”, HMI 7” (Low Cost), HMI 7” (High Performance), HMI 10” &
HMI 15” are available.
2.1.1 Technical Specifications
Model HMI 4.3”
HMI 7”
(LOW
COST)
HMI 7” (HIGH
PERFORMANCE)
HMI 10” HMI 15”
Size 4.3" 7" 7" 10" 15"
Resolution
(W X H in pixels)
480 x 272 800 x 480 800 x 480 1024 x 768 1024 x 768
Display type TFT, Wide
touch
Screen
TFT, Wide
touch
Screen
TFT, Wide touch
Screen
TFT touch
screen
TFT touch
screen
Colors 65,536 65,536 65,536 65,536 65,536
Touch screen Type Resistive
analog
Resistive
analog Resistive analog
Resistive
analog
Resistive
analog
Active display area
(W X H mm)
95 X 54 152 X 91 152 X 91 203 X 152 304 X 228
MTBF back light at 25
0
C 30,000 hrs 50,000 hrs 50,000 hrs 50,000 hrs 50,000 hrs
Backlight LED LED LED LED CCFL
Brightness Ad ustment Yes Yes Yes Yes Yes
Screen Saver Yes Yes Yes Yes Yes
Language Fonts Yes Yes Yes Yes Yes
Main Hardware
Processor, CPU speed ARM11,
533Mhz
ARM11,
533Mhz ARM Cortex-A8,
667Mhz
ARM
Cortex-A8,
667Mhz
ARM
Cortex-A8,
667Mhz
Flash Memory(ROM) 128 MB 128 MB 128 MB 128 MB 128 MB
SDRAM(RAM) 128 MB 128 MB 256 MB 256 MB 256 MB
Operating system WinCE 6.0 WinCE 6.0 WinCE 6.0 WinCE 6.0 WinCE 6.0
Real Time Clock Yes Yes Yes Yes Yes
Buzzer Yes Yes Yes Yes Yes
Sound Output N.A N.A Option Option Option
SD card slot Yes N.A Yes Yes Yes
Communication
ports/Interfaces
RS232C, DB9 Male 1 1 1 1 1
RS232C/ RS422/
RS485, DB25 Female 1 1 1 1 1
Ethernet 10/100 Mbps,
RJ45
Option Option 1 2 2
USB Host 1 1 1 1 1

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General specifications
Rated Voltage 24 V DC
24 V DC,
110/220V
AC
24 V DC,
110/220V
AC
24 V DC,
110/220V
AC
24 V DC,
110/220V
AC
Power supply
11-36V DC 11-
36V DC,
90-250V
AC
11-
36V DC,
90-250V
AC
11-36V DC,
90-250V AC
11-36V
DC, 90-
250V AC
Rated Current 0.91A (DC)
1.09A
(DC),
0.27A (AC)
1.18 A(DC),
0.29A(AC)
1.36A (DC),
0.33A(AC)
2.46A(DC)
, 0.6A(AC)
Power Consumption
(with out sound output) 10 W 12W 13W 15W 27W
Power on LED indicator
Yes Yes Yes Yes Yes
Outer dimensions
(W X H X D mm)
140 X 116 X
57
212 X 156
X 57
212 X 156
X 57
325 X 263 X
56
400 X 310
X 56
Mounting depth (mm) 51 51 51 50 50
Panel cut (W X H mm) 123
+1
X 99
+1
197
+1
X
141
+1
197
+1
X
141
+1
310
+1
X
248
+1
367
+1
X
289
+1
Protection
IP65 front,
IP20 rear
IP65 front,
IP20 rear
IP65 front,
IP20 rear
IP65 front,
IP20 rear
IP65 front,
IP20 rear
Front bezel, housing
Plastic,
plastic
Plastic,
plastic
Aluminum,
plastic
Aluminum,
metal
Aluminum,
metal
Stainless Steel front
bezel (Option)
N.A N.A Option,
IP66K
Option,
IP66K
Option,
IP66K
Installation
Panel
Mount
Panel
Mount
Panel
Mount
Panel
Mount
Panel
Mount
Net Weight (Kg) 0.5 1.2 1.4 3.6 5.1

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3. Ordering Code
3.1 HMI ordering code
HMI 4.3”
HMI 7” (Low Cost)
HMI 7”
(High Performance)
HMI 10”
HMI 15”
Power supply Enclosure
1: 11 to 36V DC 0: Standard
2: 90 to 250 V AC 1: Stainless Steel
Sound Input, Output,
3 I, 3 O
0: None
1: Yes
S card slot
0: None
1: Yes
Ethernet
0: None
1: Yes
Other Networks
0: None
Software
0: None
Specify WinCE Core or WinCE Professional version as special note at Software
1
0
1
0
0
0
1
1
1
1
1
1
0
0

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3.2 HMI Spares part list
3.2.1 HMI 4.3”
Part Number Part number
Main Board HMA045
IO Board HIO045
LCD Display Module 321MODU-LM0451-A0
Power Fuse 4 Amp (DC power) 10350-15402-01-00
DC power plug 10343-11027-00-00
3.2.2 HMI 7” (Low Cost)
Part Number Part number
Main Board HMA073
IO Board HIO073
90-250VAC power board HPM751
11-36VDC power board HPM752
LCD Display Module 322MODU-LM0731-A0
Power Fuse 4 Amp (DC power) 10350-15402-01-00
DC power plug 10343-1103A-00-00
AC power plug 10343-1103A-01-00
Resistor 2.4/1w (AC power) 10301-42409-55-00
3.2.3 HMI 7” (High Performance)
Part Number Part number
Main Board HMA075
IO Board HIO075
Sound Board HSB075
90-250VAC power board HPM751
11-36VDC power board HPM752
LCD Display Module 323MODU-LM0751-A0
Power Fuse 4 Amp (DC power) 10350-15402-01-00
Resistor 2.4/1w (AC power) 10301-42409-55-00
DC power plug 10343-1103A-00-00
AC power plug 10343-1103A-01-00
DI/DO plug 10343-1208B-00-00

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3.2.4 HMI 10”
Part Number Part number
Main Board HMA105
Display Board HDP105
Connection Board HCB105
Sound Board HSB105
90-250VAC power board HPM751
11-36VDC power board HPM752
LCD Display Module 324MODU-LM1051-A0
Power Fuse 4 Amp (DC power) 10350-15402-01-00
Resistor 2.4/1w (AC power) 10301-42409-55-00
DC power plug 10343-1103A-00-00
AC power plug 10343-1103A-01-00
DI/DO plug 10343-1208B-00-00
3.2.5 HMI 15”
Part Number Part number
Main Board HMA155
Backlight Board HBL155
Sound Board HSB105
90-250VAC power board HPM751
11-36VDC power board HPM754
LCD Display Module 325MODU-LM1551-A0
Power Fuse 6.3 Amp (AC power) 10350-15632-01-00
Resistor 2.4/1w (AC power) 10301-42409-55-00
DC power plug 10343-1103A-00-00
AC power plug 10343-1103A-01-00
DI/DO plug 10343-1208B-00-00
It is possible to change power supply from AC to DC and vice versa (Except HMI
4.3”) by replacing power supply board, after replacing power board, the label for marking
power input range located on the enclosure has to be changed.

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3.3 Reserved
3.4 Accessories part numbers
Part Number Description
WPG045 Gasket for HMI 4.3” (For dust and Moisture protection)
WPG073
Gasket for HMI 7” (LOW COST)/ HMI 7” (HIGH
PERFORMANCE) (For dust and Moisture protection)
WPG105 Gasket for HMI 10” (For dust and Moisture protection)
WPG155 Gasket for HMI 15” (For dust and Moisture protection)
HMB045 HMI Mounting Brackets

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4. Installation
4.1 Installation
Guidelines
Stainless steel front HMI has sharp edges and more weight. Enough care should
be taken while inserting HMI into enclosure/panels using proper hand gloves. Improper
handing may cause in ury personal during installation of HMI into enclosure/panels.
1. The HMI is intended for indoor use and not in any hazardous area.
2. HMI device should be installed in suitable enclosure/panels/cabinets/housings.
3. Avoid facing of HMI screen directly exposed to sun light.
4. Avoid installation in high vibration area/ moving parts.
5. Avoid installation near to high radiation/noise emitting devices like motors,
transformers, variable frequency drives, inverters, UPS, cellular towers etc.
6. Avoid installation in areas where there is the presence of vapors, gases, oils,
lubricants, chemicals etc.
7. Install HMI at suitable height and location which is easy accessible to operators.
8. When HMI is installed inside main panel, make sure that proper vents are available
for the main panel, ambient temperature inside the panel is not exceeded beyond
HMI specifications, operator is alerted incase of exceeding temperature limits.
9. When HMI is installed on panel front door, check depth of the HMI and make sure
that there is enough clearance available inside the panel after closing the main panel
door.
10. A sufficient panel gage should be used in the main panel to firmly install HMI. Take
care when using stainless steel fronts as weight is heavy compared with alloy or
plastic fronts. Use rubber gaskets properly to achieve degree of Ingress Protection.
11. Use panel cut out as specified and firmly attach all mounting clips.
12. Maintain proper clearances around the HMI panel approx: 50 mm on all directions to
make sure that it is easy to remove HMI for maintenance purpose and temperature
dissipates by natural air cooling method.
13. Use proper line protections in power supply line via fuses, circuit breakers etc.
14. Connect earth properly to the HMI enclosures/panels/cabinets/housings.

16
15. Use proper cables, connect to ground properly before connecting power supply to
HMI
16. Thoroughly check voltage levels accepted by HMI, measure voltage levels with a
multimeter before connecting them with HMI.
17. While using HMI with stainless steel front for wash down applications, make sure
that panels/enclosures/cabinets/housings are perfectly closed to avoid water entry
inside panels causing damages to the equipment and in ury to operating personal.
18. Improper installation voids warranty.

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4.2 imensional drawings
4.2.1 imensional drawings of the HMI 4.3”
Note: All dimensions are in mm. Tolerance +/- 1 mm.
Panel cutout: 123
+1
X 99
+1
B9, Male Network option LAN, Ethernet (RJ45) S slot
B25, Female USB port Power supply

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4.2.2 imensional drawings of the HMI 7”
Note: All dimensions are in mm. Tolerance +/- 1 mm
Panel cutout: 197
+1
X 141
+1
B9, Male LAN, Ethernet (RJ45) S slot
B25, Female USB port Power supply
Network option
Terminals for I/ O (future use)

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4.2.3 imensional drawings of the HMI 10”
Note: All dimensions are in mm. Tolerance +/- 1 mm
Panel cutout: 310
+1
X 248
+1
B9, Male Network option LAN1, Ethernet (RJ45) S slot
B25, Female LAN2, Ethernet (RJ45) Power supply USB port

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4.2.4 imensional drawings of the HMI 15”
Note: All dimensions are in mm. Tolerance +/- 1 mm
Panel cutout: 367
+1
X 289
+1
B9, Male LAN1, Ethernet (RJ45) S slot
B25, Female LAN2, Ethernet (RJ45) Power supply
Network option USB port