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4920-BBD6W/B page 1
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
I N S T R U C T I O N M A N U A L
BRAUN
DRILL RIG
B B D 6 W
We always try to keep our machines on the latest level of development.
The construction and accordingly also the instructions for operation (description, drawings, measures and weights)
are therefore subject to change without notice.
4920-BBD6W/B page 2
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
C O N T E N T S
page
1. General safety instructions 3
2. Risks and their reduction 4, 5
3. Description of the system and instructions for installation 6
4. Technical data 7
5. Technical description 8, 9
6. Functional description and taking up operation 10, 11
7. Defects - reasons - removal 12
8. Maintenance instructions 13
9. Drawings drawing n°
drill rig BBD6W usable length 760 mm- assembly drawing (001261) 4920- BBD6W-NL7/00
sliding carriage BBD6W - assembly drawing (001264) 4920-BBD6W/00/1
mitre gear KS - assembly drawing (001337) 4920-75
base support BLH6 - assembly drawing (001360) 4920-BLH6/00.2
with parts list 001360
4920-BBD6W/B page 3
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
1.) General Safety Instructions
To ensure your and the safety of other persons watch the following points when handling the
equipment:
Any person intended for operation, maintenance and repair of the equipment, must be
familiar to the function and safety of the same.
Check the orderly condition and the safety of machines, tools, operation mediums and other
devices before you take up operation!
Always bear in mind that disturbances may result in an accidence.
Never open an equipment without switching off the power supply before.
Never repair any electric equipment yourself.
Such defects exclusively have to be repaired by an expert.
In no way safety devices may be removed.
During repair and maintenance works there is the danger that third persons start the machine
by mistake.
Therefore block up the switches with reliable means before you start working.
During the drilling and cutting work dangerous zones must be barricaded and marked in a
suitable way or safeguarded by a warning sentry against trespassers.
Persons occupied with demolishing works must wear protective helmets and also ear plugs.
Self-supporting constructions, like balconies and similar must be supported in a solid way or
safeguarded against crashing in another way, before parts, which secure the fixing or
anchoring of their pedestals, are demolished.
Any single structural parts which are detached from the construction, must be safeguarded in
a way, making their crash on an operator's position or lower ceilings impossible.
Besides this the special instructions for the assembly of the equipment and for the safety
must be watched and their strict observance secured.
4920-BBD6W/B page 4
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
2.) Possible risks when working with core drilling equipment
2.1 Statics of building construction
Before starting operation let a specialist check whether the borehole(s) intended to be made are a
risk for the statics of the building. Only realise the jobs if they have no influence on the statics of
the construction.
2.2 Fastening
If the drilling stand is fastened insufficiently, the possibility that somebody becomes insured
through the falling down of the drilling stand or rotation around the drilling axle is high.
So it is very important to watch the instructions for installation exactly.
2.3 Electric wires
Ensure yourself that no life wires are around the place where
the borehole shall be made. If you cannot exclude this let an electrician put your equipment to
earth as protection.
Ensure that your equipment is protected by an earth leakage circuit breaker.
Always wear shoes with rubber bottom!
2.4 Power failure
If you use a vacuum pump for the fastening of the core drilling equipment place it where you can
continuously watch the vacuum gauge during operation.
Immediately switch off the drilling drive when the vacuum pressure falls below 0,7 bar because
of a power failure or some other defect and make sure that the core drilling equipment cannot fall
down.
In case of a power failure switch off any electric equipment to prevent accidents in case the
machine starts again suddenly.
2.5 Loose bolted connections
Before starting operation make sure that all bolted connections are tightened. Loose parts can
result in accidents!
4920-BBD6W/B page 5
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
2.6 Noise
Use suitable ear plugs during drilling operation to avoid an impairment of your hearing.
2.7 Drill cores and other pieces of concrete
Make sure that the drill core or other loose pieces of concrete cannot become dangerous for any
persons or things by falling down after perforation (especially when perforating ceilings).
Safeguard these parts with supports or other suitable measures.
2.8 Unintentional start of the drilling motor
During installation, maintenance work or changing of tools you must in any case plug-off the
machine.
That means you must plug-off the electric drilling motor or if it is a hydraulic drive the plug of
the hydraulic unit and ensure that nobody can connect it with the power supply again without
your knowledge.
If you have a hydraulic drive it is sufficient if you disconnect the hydraulic hoses from the
hydraulic motor (snap closure plug-couplings).
4920-BBD6W/B page 6
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
3.) Description of system and instructions for installation
The drilling equipment is used for drilling cores in steel concrete, stone and similar materials.
Boreholes in any positions can be made.
Instructions for installation:
1.) Check the kind of underground (concrete, burnt brick, broken stones a.s.o.).
2.) How is the load and the acting force on the fastening.
3.) Choose then with this knowledge the anchor suitable for these conditions.
4.) Set the anchors exactly according setting instructions of the supplier.
For standard equipment the fastening is intended with dowels M 16(M 12) and hexagon dead
screw M 16 (M 12) x 90.
For safety reasons the drilling stand must be tightened with at least 2 dowels.
The fastening (dowel) must be able to carry a tractive load of at least 15 kN.
For the exact adjustment of the drilling equipment use the 4 adjusting screws M 16 on the base
plate.
4920-BBD6W/B page 7
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
4.) Technical data BBD6W
max. core bit diameter .......................................... 1000 mm
(with 2 pieces connecting link BHZ 8)
max. output power drill rig ................................... 18 kW
usable length ......................................................... 760 mm (standard)
weight ................................................................... 49 kg (without motor)
4920-BBD6W/B page 8
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
5.) Technical Description
5.1 Main parts of the drilling stand
- Base plate with support yoke and transport wheels
- Guide tubes with support and column plate
- Sliding carriage
- Mitre gear with hand wheel
Attachments: (Delivery upon request)
Type
- Base support for hydraulic drilling BLH 6
Hydraulic motor OMR/OMS
- Base support for hydraulic drilling BLH 2,5
Hydraulic motor OMR
Connecting link for BLH 2,5 BHZ 4
- Hydraulic units according technical description
resp. leaflet
- Possibilities for combination of drilling stand see leaflet resp. price lists
with electric drilling drive (for small core
bit diameters)
- electric or hydraulic feed drives
5.2 Characteristics
5.2.1 Base plate
There are 3 elongated slots in the solid base plate, which has to be fixed with plugs and
screws M 16.
The adjusting of the base plate has to be made by means of 4 adjusting screws M 16 (part 32).
To prevent the tipping forward of the drilling stand a support yoke is mounted.
The middle of the base plate is marked on the aluminium casting.
Transport wheels on the backside make a quick and easy transport between the single drilling
procedures possible.
4920-BBD6W/B page 9
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
5.2.2 Guide tubes with support
The 2 tubes are firmly fixed on the ground plate and held on distance through the column plate ,
so an exact guidance of the sliding carriage is ensured.
5.2.3 Mitre gear (feed unit)
The mitre gear equipped with bevel gear wheels is fixed in the slotted bore hole of the ground
plate.
The connection with the trapezoidal spindle is made with a coupling (with clamping pin safety
device = shear pin).
Adjusting is made with a solid hand wheel.
5.2.4 Drilling drive and attachments
The hydraulic base support is designed for the use of Danfoss OMS-hydraulic motors.
Using any other motor you need an adapter (see price list resp. leaflet).
4920-BBD6W/B page 10
Braun Maschinenfabrik Gesellschaft m.b.H.
Gmundner Straße 76 - 4840 Vöcklabruck
Tel. +43-7672-72463-0*
www.braun.at
6.) Functional description and taking up operation
6.1 Prepare boreholes for plugs according to core bit diameter and kind of concrete (1, 2
or 3 boreholes) for M 16 and place drilling stand. Fasten with M 16.
Tenacity of the anchoring at least 15 kN !
6.2 Slip the hydraulic base support with assembled hydraulic motor over the plug bolts with nuts
on the sliding carriage (part 11).
The drilling motor is fixed by inserting the 4 slotted washer (part 29) and tightening the nut.
6.3 Fixing of the core bit on the drilling motor
a) Core bit with intermediate flange, for large borehole diameters (up from ø 600 mm),
must be directly flanged to the base support flange.
ATTENTION: If the hydraulic drilling motor is working with a pressure of more
than 160 bar (for ex. RE24) the core bit always must be
"DIRECTLY FLANGED" independent from the diameter.
In case of a higher pressure the max. allowed torque of
the 1 1/4" UNC-spigot could be exceeded and this could lead to
a breakdown.
b) Using a core bit with connection holding fixture 1 1/4" UNC 7 thread winding the thread
flange has to be fixed between base support flange and core bit.
If you fix the core bit in this way make sure that the drive has the right direction of
rotation (to prevent that the core bit becomes loose when taking up operation).
Attention: Make sure that the core bit is firmly fastened to the drilling motor!
6.4 Connect cooling water piping to drilling motor.
The minimum water quantity depends on the borehole diameter and is between 3 and 15
l/min.
Details are shown in the technical brochure of the producers of diamond hollow drillers.
6.5 Only if the drilling stand, drilling drive and core bit are sufficiently fastened,
the drilling drive may be connected to the power supply resp. to the hydraulic
unit !