breezEV EVC-L2-D Series User manual

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breezEV Level 2 Charging Station Install Guide
BreezEV offers best-in-class hardware and technical support. If you have any questions during installation, please do
not hesitate to contact us.

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Table of Contents
Safety and Compliance ...........................................................................................................................................................3
Before Installation, Please Read
Summary of Shipping Boxes ............................................................................................................................................4-6
Specifications .......................................................................................................................................................................7
Dimensions......................................................................................................................................................................8-10
Wiring Diagram & Requirements...................................................................................................................................... 11
Tools Required...................................................................................................................................................................12
Wall-Mount Installation
Mechanical Installation ......................................................................................................................................................13
Electrical Connections ..................................................................................................................................................14-18
Non-Cable Management Pedestal Installation
Installation .....................................................................................................................................................................19-25
Electrical Connections ..................................................................................................................................................14-18
Cable Management Pedestal Installation
Installation .......................................................................................................................................................19-25 + 26-27
Electrical Connections ..................................................................................................................................................14-18
Activating Station on AmpUp
Activation............................................................................................................................................................................28
Status Descriptions on Charger
Normal ...............................................................................................................................................................................29
Abnormal/Troubleshooting ..............................................................................................................................................30

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Safety and Compliance
SAVE THESE SAFETY INSTRUCTIONS
This manual contains important instructions that must be followed during installation of a breezEV Charging Station.
WARNINGS
This manual contains important instructions for breezEV EVC-L2 series that shall be followed during installation, operation, and maintenance of the unit.
1. Read all the instructions before using this product.
2. This device should be supervised when used around children.
3. Do not put fingers into the electric vehicle connector.
4. Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage.
5. Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
6. To reduce the risk of fire, connect only to a circuit provided branch circuit over-current protection in accordance with the CSA C22.1–15 Canadian
Electrical Code, Part 1 (Canada) or NOM-001-SEDE Electrical installations (utility) (Mexico) or ANSI / NFPA 70 National Electrical Code (USA).
7. To avoid a risk of fire or electric shock, do not use this device with an extension cord.
8. THE SUITABILITY OF THE USE OF FLEXIBLE CORD IN ACCORDANCE WITH CE CODE, PART I, RULE 4-012, IS TO BE DETERMINED BY THE LOCAL
INSPECTION AUTHORITY HAVING JURISDICTION.
9. Risk of electric shock. Do not remove cover or attempt to open the enclosure. No user serviceable parts inside. Refer servicing to qualified service
personnel.
AVERTISSEMENT – Ce manuel contient des instructions importantes pour les modèles: série EVC-L2 qui doit être suivie pendant l'installation, le fonctionnement
et la maintenance de l'unité.
1. Lisez toutes les instructions avant d'utiliser ce produit.
2. Cet appareil doit être surveillé lorsqu'il est utilisé à proximité d'enfants.
3. Ne pas mettre les doigts dans le connecteur du véhicule électrique.
4. N'utilisez pas ce produit si le cordon d'alimentation flexible ou le câble EV est effiloché, a une isolation cassée, ou tout autre signe de dommage.
5. N'utilisez pas ce produit si le boîtier ou le connecteur EV est cassé, fissuré, ouvert ou montre toute autre indication de dommage.
6. Pour réduire les risques d'incendie, ne connecter qu'à un circuit protection contre les surintensités des circuits de derivation conformément à la norme
canadienne CSA C22.1-15 Code électrique, partie 1 (Canada) ou NOM-001-SEDE Installations électriques (service public) (Mexique) ou ANSI / NFPA
70 National Electrical Code (États-Unis).
FCC Compliance Statement
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference,
2. This device must accept any interference received, including interference that may cause undesired operation.
Caution: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the
equipment.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference
to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
WIFI module: FCC ID:2AC7Z-ESPWROOM32D
LTE module: FCC ID: XMR202008EC25AFXD
To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during
device operation. To ensure compliance, operations at closer than this distance is not recommended.
DESIGN STANDARDS FOLLOWED
The following UL testing & certification protocols have been followed:
UL 2594: Electric Vehicle Supply Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General Requirements
UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: Requirements for Protection Devices for Use in Charging Systems
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
UL 62: Flexible Cords and Cables
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
UL 1998: Software in Programmable Components
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
UL 840 (Clearance and Creepage)
WARRANTY STATEMENTS
Please see breezEV Standard Limited Warranty & Ultimate-Guard Program Details, both located on our website.

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Summary of Shipping Boxes
CHARGER
Part Name
Label/Part # on Box
Box Contents
Example Drawing/Image of Box Contents
Charger Head
EVC-L2-48A-L1-1-XXXX
For Example (4G Cellular,
AmpUp 5YR LITE Plan)
EVC-L2-48A-L1-1-4G-D-AU-L-
4G-5
1. Charger head (either screen or non-screen
unit) (QTY 1)
2. Charger User Manual (QTY 1)
3. Wall-Mount Bracket (QTY 1)
4. M5 Wall-Mount Bracket Screws (QTY 2)
5. M6 Hexagonal Wall-Mount Bracket Expansion
Screws (QTY 4)
6. AmpUp QR Code label (QTY 2, only 1 is
needed, extra is provided in case it is applied
crooked on first attempt)
Charger
Accessory Kit
TBD
1. Liquid tight for incoming power wires (QTY 2)
2. Incoming power wires (QTY 3)
3. Liquid tight fittings for incoming power cable &
charging cable (QTY 2)
4. J1772 Holster (QTY 1)
5. Mounting screws for J1772 Holster (QTY 4)
CHARGING CABLE SET
Part Name
Label/Part # on Box
Box Contents
Example Drawing/Image of Box Contents
Charging Cable
Set
EVC-L2-CBL-40A-L1-1-XX
Or
EVC-L2-CBL-48A-L1-1-XX
1. Cable with J1772 plug on one end and crimped
terminals on the other
WET CONCRETE PEDESTAL ANCHOR KIT (only needed for wet concrete pours)
Part Name
Label/Part # on Box
Box Contents
Example Drawing/Image of Box Contents
Wet Concrete
Pedestal Anchor
Kit
EVC-L2-ACC-ANCHOR KIT
WET
1. Wet concrete J-bolts (QTY 4)
2. Paper template (QTY 1)

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NON-CABLE MANAGEMENT PEDESTAL (EVC-L2-ACC-BB)
Part Name
Label/Part # on Box
Box Contents
Example Drawing/Image of Box Contents
Pedestal Lower
Section
EVC-L2-ACC-LPK
1. Lower pedestal main section (QTY 1)
2. Lower pedestal cover (QTY 1)
3. UL Listed Junction Box w/ integral terminal
block (QTY 1)
4. Bag of hardware (QTY 1)
5. Pedestal Base Plate (QTY 1)
6. Existing concrete mounting bolts/washers
(QTY 4)
Non-cable
Management
Top Cover
EVC-L2-ACC-LPC
1. Non-cable management top cover (QTY 1)
2. Bag of hardware (QTY 1)
CABLE MANAGEMENT PEDESTAL (EVC-L2-ACC-CM1)
Part Name
Label/Part # on Box
Box Contents
Example Drawing/Image of Box Contents
Pedestal Lower
Section
EVC-L2-ACC-LPK
1. Lower pedestal main section (QTY 1)
2. Lower pedestal cover (QTY 1)
3. UL Listed Junction Box w/ integral terminal
block (QTY 1)
4. Bag of hardware (QTY 1)
5. Pedestal Base Plate (QTY 1)
6. Existing concrete mounting bolts/washers
(QTY 4)
Cable
Management
Top Cover
EVC-L2-ACC-CM
1. Cable management top cover (QTY 1)
2. Bag of hardware (QTY 1)
3. Cable tensioners (QTY 2)
4. Cable tensioner – cable clamp glands (to
change from 40A gland to 48A gland) (QTY 2)

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SIDE BY SIDE PEDESTAL MOUNTING BRACKET
Part Name
Label/Part # on Box
Box Contents
Example Drawing/Image of Box Contents
Bracket for
either pedestal
style to allow for
side by side
install of
chargers
EVC-L2-ACC-SSB
1. Side by side bracket (QTY 1)
2. Bag of hardware (QTY 1)
WALL-MOUNT CABLE MANAGEMENT PEDESTAL BRACKET
Part Name
Label/Part # on Box
Box Contents
Example Drawing/Image of Box Contents
Bracket to wall-
mount a cable
management
pedestal
EVC-L2-ACC-WMB
1. Wall-mount bracket (QTY1)
2. Bag of hardware (QTY 1)

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SPECIFICATIONS

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DIMENSIONS
CHARGER

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NON-CABLE MANGAGEMENT PEDESTAL

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CABLE MANGAGEMENT PEDESTAL

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WIRING DIAGRAM & REQUIREMENTS
Key Requirements
1. EV charging stations shall be on a dedicated electrical circuit.
2. Each station shall be protected with a 2-pole common trip circuit breaker (non-GFCI type) as indicated by
the below table:
3. If a pedestal with 2 chargers is installed with a single feed, the circuit breaker must be rated at 2X the
options listed in the table above.
4. Each station is designed to draw a maximum of 48 amps.
5. Each station can operate on either a 240V or 208V circuit.
6. Each station requires three electrical supply wires (two hot, one ground, no neutral).
Wiring Diagram
Connect breezEV stations to any one of the power sources as shown:
1. 208 VAC three phase, Delta system, Center tap grounded (use only two phases)
2. 208 VAC three phase, Wye system (use only two phases)
3. 240 VAC single phase
In a delta system, connect the breezEV station only to a center-tapped grounded transformer only as
shown below. Connect the station to the side where ground is bonded (in figure C line A and C). This allows
voltages to remain constant regardless of other loads that may be using the lines. Please do not connect to
other type of power sources shown below.

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TOOLS REQUIRED
The following tools are required:
1. Wire strippers
2. Phillips screwdriver/Torq screwdrivers/Allen head screwdrivers
3. Adjustable pliers and/or wrenches
4. Multimeter
5. Tape measurer and level
6. Pencil
7. Drill

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WALL-MOUNT INSTALLATION
Mechanical Installation

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Electrical Connections
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an
equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that
is professionally installed and grounded in accordance with all local codes and ordinances.
WARNING – Improper connection of the equipment-grounding conductor could result in the risk of electric shock.
Check with a qualified electrician if you are in doubt as to whether the product is properly grounded.
AVERTISSEMENT - Une mauvaise connexion du conducteur de mise à la terre de l'équipement peut entraîner un
risque de choc électrique. Vérifiez auprès d'un électricien ou d'un technicien qualifié si vous n'êtes pas sûr que le
produit soit correctement mis à la terre. Ne modifiez pas la fiche fournie avec le produit - si elle ne rentre pas dans
la prise, faites installer une prise appropriée par un électricien qualifié.
WIRING INSTRUCTIONS
1. Open front cover of charger by unscrewing the 13 fixed screws on the rear of the charger.
2. Adjust the adjustable amperage dial switch for the proper desired setting based on the power feed
available. The factory default setting of this switch is the slowest charge speed of 16A.
IMPORTANT: We offer both 40A and 48A cable sets. Ensure that the dial switch is set no higher than 40A
for a 40A cable set. Only the 48A cable set can handle the full 48A. Overheating and/or permanent damage
can occur if this direction is not followed.

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3. Install the liquid tight cable gland fitting for the incoming power wires and liquid tight. Make sure to
properly tighten down the fitting with pliers so that the gasket is compressed and there is no risk of water
entering.
4. Install the cable gland fitting for the charging cable set. Make sure to properly tighten down the fitting with
pliers so that the gasket is compressed and there is no risk of water entering. You will notice there are
various sized rubber gland included with the kit. Use the smaller gland for the 40A cable and larger gland for
the 48A cable.
5. Pass the incoming power wires through the liquid tight and into the charger housing.

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6. Attach the 3 incoming power wires like shown to the terminal block inside the charger housing using the
provided screws. Tighten down to 10lbf/in. Install the wire strain relief clamp to ensure that the wires cannot
be pulled out of the charger.
7. Slide the other end of the cable gland onto the charging cable and slide the cable through the cable gland
already mounted on the charger housing. Tighten down the gland with pliers or wrenches.

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8. Connect the white, green, and black wires to the terminal block as shown with provided screws. Tighten
down to 10lbf/in. Plug the blue communication wire into the green communication terminal as shown. Install
the wire strain relief clamp to ensure that the wires cannot be pulled out of the charger.
9. Before closing the charger housing, plug the 3 white connectors into the front cover connection receptacles
as labeled on each connector.
10. Close the front cover and tighten the 13 fixed screws onto the back casing. Recommended screw torque to
ensure that the gasket is properly compressed is 10lbf/in.
11. Attach charger to wall-mount bracket.
Example appearance after wall-mount installation is complete:

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LOWER PEDESTAL INSTALLATION (either non-cable management or cable management
styles)
Concrete Pad Requirements
NOTE: The requirements below are the manufacturers minimum recommendations only. The location, dimensions,
and composition of the concrete pad for supporting the pedestal should always adhere to local building codes.
•The pad must be a minimum of 18 in. square.
•The pad must be a minimum of 24 in. deep.
•Stub-up must be a minimum of 3 in. above the concrete pad.
•Anchor J-bolts must be a minimum of 2.25 in. above the concrete pad.
•If there is not a wheel stop, the center of the pedestal must be placed at least 36 in. behind the curb.
•If there is a wheel stop, the center of the pedestal must be placed 12 in. behind the curb
Leveling - Hex nuts and washers can be placed on the anchor bolts below the pedestal to adjust the vertical
alignment of the pedestal should the concrete pad not be level. When leveling nuts are used, a gap will be present
between the concrete pad and pedestal base. This gap should be filled with silicone sealant. Apply silicone per
manufacturers recommendations.
(Anchor J-bolts shown for new concrete pours. Use mounting hardware that comes with pedestal kit for existing
concrete or pre-set concrete pad installs).

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Stainless Steel Base Plate Installation
Follow the same procedure for both non-cable management and cable-management pedestals.
When pouring new concrete, purchase a breezEV Wet Concrete Pedestal Anchor Kit (EVC-L2-ACC-ANCHOR KIT WET)
1. Using the provided template, set the 4 J-bolts in place (see below for template).
2. Ensure that at least 40in of wire extends out of the conduit.
3. Let concrete set.
When installing on existing concrete, hardware Is provided.
1. Using the provided template, mark the position of the 4 bolts (see below for template).
2. Ensure that at least 40in of wire extends out of the conduit.
3. Drill the 4 holes in the concrete, each minimum 2.2” deep.
4. Install the anchor bolts, through the base plate, with washers. Bolts must be a minimum of 2.25” above the
concrete pad.
Attaching the Pedestal Lower Section to the base plate.
1. Attach 3-sided sheet metal to the base plate using 8 x T27 screws with washers