NovaCHARGE 8000 Series User manual

Installation Manual
NovaCharge 8000 Series
EV Charger-80A

SAVE THESE INSTRUCTIONS
Need Help?
Contact the NovaCHARGE® support team at 866-417-9995 or
support@NovaCHARGE®.net.
Date of Purchase: _________________________________________________
Installation Location: _______________________________________________
________________________________________________________________
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IMPORTANT SAFETY INSTRUCTIONS
This document contains instructions and warnings that must be followed
when installing and using the NovaCHARGE®® 8000 Series EV Charger -
80A. Before installing or using the NC8000-80A, read this entire document
as well as WARNING and CAUTION markings in this document.
Safety Instructions
The symbols used have the following meaning:
WARNING: RISK OF PERSONAL INJURY
WARNING: RISK OF ELECTRIC SHOCK
WARNING: RISK OF FIRE OR EXPLOSION
CAUTION: RISK OF DAMAGE TO THE EQUIPMENT
The information provided in this manual in no way exempts the user of
responsibility to follow all applicable codes or safety standards.
This document provides instructions for the NovaCHARGE® 8000 Series EV
Charger - 80A and should not be used for any other product.
Repair and Maintenance Clause
Only licensed electricians can repair or maintain this equipment. It is
forbidden for general users to repair or maintain it.
Turn off input power before repair or maintenance this equipment.

Federal Communication Commission Interference Statement
This equipment complies with part 15 of the FCC rules. Operation is subject to the following
two conditions: (1) This equipment may not cause harmful interference, and (2) this
equipment must accept any interference received, including interference that may cause
undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
•Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not covered in this Guide must be approved in
writing by the manufacturer’s Regulatory Engineering Department.
Changes or modifications made without written approval may void the
user’s authority to operate this equipment.
Industry Canada statement:
This equipment complies with ISED’s license-exempt RSSs. Operation is subject
to the following two conditions: (1) This device may not cause harmful
interference, and (2) this equipment must accept any interference received,
including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d’ ISED applicables aux appareils
radio exempts de licence. L’exploitation est autorisée aux deux conditions
suivantes: (1) le dispositif ne doit pas produire de brouillage préjudiciable, et (2)
ce dispositif doit accepter tout brouillage reçu, y compris un brouillage
susceptible de provoquer un fonctionnement indésirable.

Radiation Exposure Statement:
This equipment complies with ISED radiation exposure limits set forth for an
uncontrolled environment. This equipment should be installed and operated with
greater than 20cm between the radiator & your body.
Déclaration d'exposition aux radiations:
Cet équipement est conforme aux limites d'exposition aux rayonnements ISED
établies pour un environnement non contrôlé. Cet équipement doit être installé et
utilisé à plus de 20 cm entre le radiateur et votre corps.
WARNING: RISK OF PERSONAL INJURY
This equipment is intended only for charging vehicles that do not require ventilation during
charging. Please refer to your vehicle’s owner’s manual to determine ventilation requirements.
WARNING: RISK OF PERSONAL INJURY
Do not use extender cables to increase the length of the charging cable.
Maximum length is limited to 25 feet by the National Fire Protection Agency.
WARNING: RISK OF PERSONAL INJURY
Do not drag this equipment by input power cord.
WARNING: RISK OF ELECTRIC SHOCK
Basic precautions should always be followed when using electrical products,
including the following:
•Read all the instructions before using this equipment.
•This equipment should be supervised when used around children.
•Do not put fingers into the EV connector.
•Do not uses this equipment if the flexible power cord or EV cable is frayed,
has broken insulation, or any other signs of damage.
•Do not use this equipment if the enclosure or the EV connector is broken,
cracked, open, or shows any other indication of damage.
WARNING: RISK OF ELECTRIC SHOCK
Improper connection of the equipment grounding conductor can result in a risk
of electric shock. Check with a qualified electrician or serviceman if you are in
doubt as to whether the product is properly ground-ed.
WARNING: RISK OF ELECTRIC SHOCK
Do not touch live electrical parts. Incorrect connections may cause electric shock.

SAVE THESE INSTRUCTIONS
WARNING: RISK OF ELECTRIC SHOCK
Do not remove cover or attempt to open the enclosure. No user serviceable parts inside.
Refer servicing to qualified service personnel.
WARNING: RISK OF FIRE OR EXPLOSION
To reduce the risk of fire, replace only with same type and rating of fuse.
WARNING: RISK OF FIRE OR EXPLOSION
This equipment has internal arcing or sparking parts which should not be
exposed to flammable vapors. It should not locate in a recessed area or below
floor level. Automatic reset feature provided.
WARNING: RISK OF FIRE OR EXPLOSION
Do not use this device with an extension cord.
CAUTION: RISK OF DAMAGE TO THE EQUIPMENT
Do not operate this equipment in temperatures outside its operating range of -
35°C to +55°C (-31°F to +131°F).
CAUTION: RISK OF DAMAGE TO THE EQUIPMENT
Store this equipment in a clean dry place in temperatures between -40°C and
+80°C (-40°F to +176°F).
CAUTION: RISK OF DAMAGE TO THE EQUIPMENT
Not exceed maximum 150V to ground.

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© NovaCHARGE 2022 - All Rights Reserved 1
Contents
1. Introduction.......................................................................................................2
1.1 Product View..............................................................................................2
1.1 Box Opening Process ................................................................................4
2. Product Specifications......................................................................................6
3. Installation........................................................................................................7
3.1 Before Installation ......................................................................................7
3.1.1 Safety Check........................................................................................7
3.1.2 Grounding Instructions.........................................................................8
3.2 Tools & Parts Required..............................................................................8
3.3 NC8000 Hardware Installation................................................................... 9
3.4 Power Cord Installation............................................................................ 13
3.4.1 Electrical wiring to the NC8000. ......................................................... 14
3.5 Holster Installation....................................................................................16
4. Operations......................................................................................................20
4.1 Charging Status Indicators.......................................................................20
4.2 General Care ...........................................................................................20
4.3 Customer Support....................................................................................21

NC8000 Series 80A Installation Manual
© NovaCHARGE 2022 - All Rights Reserved 2
1. Introduction
This user manual applies to “NovaCHARGE® 8000 Series 80A Level 2 AC
Charger for Plug-in Electric Vehicles (PEVs) and Battery Electric Vehicles
(BEVs)”.
The NovaCHARGE® 8000 Series EV Charger with 80A capabilities will be used
in North America.
It can provide a shorter charging time than the 32A and 40A NC8000.
Any unauthorized modifications will void the manufacturer’s warranty
1.1 Product View
Figure 1-1 Front view

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© NovaCHARGE 2022 - All Rights Reserved 3
Figure 1-2 Box contents
Description
Qty
Remark
1
NC8000 Series-80A
(Hardwire)
1
2
Mounting bracket
1
Attached to back of NC8000
3
Holster assembly
1
With Hook x1, Holster x1 &
M4xL15 tapping screw x2
4
Screw bag
1
With #12L50 tapping screw
x4
5
Accessories bag
1
2 AWG x2, 8 AWG x1
terminal lug and heat shrink
Table 1-1 Accessories in the box

NC8000 Series 80A Installation Manual
© NovaCHARGE 2022 - All Rights Reserved 4
1.1 Box Opening Process
1. Open the box and remove the EPE foam
Figure 1-3 Opening the box
Figure 1-4 Removing the charger

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© NovaCHARGE 2022 - All Rights Reserved 5
2. Take out the charger and then remove the mounting bracket before
installing it.
Figure 1-5 Take out the charger
Figure 1-6 Remove the mounting bracket

NC8000 Series 80A Installation Manual
© NovaCHARGE 2022 - All Rights Reserved 6
2. Product Specifications
Item
Description
Application
Commercial
Voltage
208/240VAC (-20%, +15%),
Single Phase
Frequency
60Hz
Current (Rms)
Max. 80A
Charging Connector
SAE J1772 Type 1
Wi-Fi
802.11 b/g/n
Ethernet
YES
Cellular
LTE CAT.M1 / CAT.NBIoT
(AT&T or Verizon)
RFID
ISO 14443 A/B,
ISO 15693,
NEMA interoperability protocol
Display
116(L)*8.5(W)*37(H)mm, 5.57mm
CHARACTER HEIGHT,
5*8 DOT MATRIX, OLED 20x2
Data Protocol
OCPP 1.6j
Operation Temp.
-35 ~ 55 ℃(-31 to 131℉)
Storage Temp.
-40 ~ 80 ℃(-40 to 176℉)
Mounting Type
Wall mount / Pedestal mount (optional)
Wiring Type
Hardwire
Enclosure Level
NEMA 3R
Impact Resistance
IK10
Dimension (HxWxD, inch)
14.1”x10.5”x5.5”
Web Portal Management
YES
Console Management
YES
Certification
UL 1998/2231/2594
FCC Part 15B, 22/24/27
FCC Part 15.225 (RFID 13.56MHz)
FCC Part 15.247 (WLAN 2.4GHz)
Energy Star
Table 2-1 Product Specifications

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3. Installation
3.1 Before Installation
3.1.1 Safety Check
•Check for transport damages.
•Before connecting the product to the power supply, check that the power
supply voltage and current rating corresponds with the power supply details
shown on the product rating label.
CAUTION: Disconnect the power supply before installing or
repairing the charge point. Failure to do so may result in physical
injury or damage to the power supply system and the charge
point.
CAUTION: Avoid touching or pressing the OLED screen all times,
as this may result in damage to the OLED screen.
DANGER: RISK OF SUFFOCATION
Keep any packing materials away from children –these materials
are a potential source of danger, e.g. suffocation.
CAUTION: Cord extension sets are not allowed to be used.
The charge point must be installed only by a licensed electrician in accordance
with the provisions of the local electrical industry construction and should comply
with national electrical codes and standards.
Before installing the charge point, make sure you have read all of these
instructions in this manual and fully understand its contents.
Appropriate protection is required when connecting to a main switchboard. The
tools and parts used as outlined in the section “Tools & parts required for
installation”.

NC8000 Series 80A Installation Manual
© NovaCHARGE 2022 - All Rights Reserved 8
3.1.2 Grounding Instructions
The charge point must be implemented equipment grounding through a
permanent wiring system or an equipment grounding conductor. Use a wire with
a dedicated grounding wire and a ring terminal and connected to the equipment
ground terminal block for grounding.
3.2 Tools & Parts Required
Tool
Qty
Size
Supplier
Remark
Mounting
Bracket
1
222x173x9 mm
All Product
Model
Fasten NC8000 To
Wall
Holster
Assembly
1
58x58x70 mm
Model
Accessories
Hold EV Charging
Plug
Screw
4
Tapping: #12
Commercially
Available
Fasten Mounting
Bracket & Hook
Mechanical: M6
1
Mechanical: M6
Model
Accessories
Fasten NC8000 &
Mount Bracket
Wire, Copper
2
2 AWG
Commercially
Available
For L1, L2
1
8 AWG
For Ground
Heat Shrink
Tube
2
For 2 AWG wire
Model
Accessories
Protect wire and
terminals
1
For 8 AWG wire
Terminal
2
For 2 AWG wire
Model
Accessories
Connect input wires
to the terminal block
1
For 8 AWG wire
Conduit
1
1”
Commercially
Available
Protect Power Cable
Phillips
Screwdriver
1
PH3
Torx
Screwdriver
1
T20
Hexagon
Socket
1
5/16”
Torque
Wrench
1
40 kgf-cm min
Table 3-1 Tools & Parts Required

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3.3 NC8000 Hardware Installation
1. Disassemble top cover.
Figure 3-1 Loosen bottom M4 screw
2. Use flat tip screw driver to push snap, then open front cover.
Figure 3-2 Opening front cover