Briggs & Stratton 205400 Series Setup guide

COPYRIGHT by BRIGGS & STRATTON CORPORATION
All rights reserved. No part of this material may be reproduced or transmitted,
in any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage and retrieval system, without permission
in writing from Briggs & Stratton Corporation.
PRINTED IN U.S.A.
FORM MS--6359--10/07/2008
REPLACES FORM MS--6359--08/01/2008
FILE IN SECT. 2 OF SERVICE MANUAL
205400
Illustrated Parts List
Model Series
205400
TYPE NUMBERS
0035 through 0563.
TABLE OF CONTENTS
Air Cleaner 5.........................
Alternator 9..........................
Blower Housing/Shrouds 6............
Camshaft 2...........................
Carburetor 4..........................
Controls 7............................
Crankcase Cover 2....................
Crankshaft 2..........................
Cylinder 2............................
Cylinder Head 3......................
Electric Starter 8......................
Exhaust System 5.....................
Flywheel 6............................
Fuel Supply 7.........................
Gasket Set -- Engine 3.................
Gasket Set -- Valve 3..................
Gear Reduction 8.....................
Governor Spring 7....................
Ignition 9.............................
Kit--Carburetor Overhaul 4.............
Lubrication 2.........................
Operator’s Manual 2..................
Piston/Rings/Connecting Rod 2........
Rewind Starter 6......................
Valves 3..............................
Warning Label 2......................
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--2 Assemblies include all parts shown in frames. 10/07/2008
2
307
306
3
552
15
718
718A
21
17
20
1221
1194
27
27
30
32
46
741
146
24
524
287 842
742
746
220
22 170
998
15B
522
18
19
1
16
415
847 523
525
219
29
25 26
2
28
529
1058 OPERATOR’S MANUAL 1319 WARNING LABEL
REQUIRED when replacing parts
with warning labels affixed.
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--3 Assemblies include all parts shown in frames. 10/07/2008
3
35
883
868
7
45
1026
383
337
1022
914
13
1100 798
1022
36
1171
635
51
51A
34
33 42
192
1029
1023
5
42
7
1095 VALVE GASKET SET
1022
883
868
51
51A
358 ENGINE GASKET SET
51
51A
7
1022
883
868
176
163
20
12
3
883A
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--4 Assemblies include all parts shown in frames. 10/07/2008
4
955
130A
135
117
369
127A
51
51A
104A
105A
137A
1127A
98A
975A
125A
133A
95A
692
186
127
955
231
276
137
104
105
142
95
130
633
93
633A
950
51
51A
106
975
133
98
97 109
143
108B
118
633B
141C
108A
141A
108B
633B
WALBRO CARBURETOR NIKKI CARBURETOR
632
632
977 CARBURETOR GASKET SET
633
276
163
137
93
51
51A
105
104
93
121 CARBURETOR OVERHAUL KIT
633
276
127
51
51A
137106
98
633B
97A
633B
109E
121A CARBURETOR OVERHAUL KIT
105A
104A 137A
127A
633B
51
51A
163
98A
633B
951
633B
109D
633B
141
108A
GHOSTED PARTS ARE NOT SERVICEABLE
AND ARE SHOWN FOR REFERENCE ONLY.
633A
633A
125
633B
109G
231A
176
163
176
176
108
633
633
109B109A
633B
108A
141B
633B
109C
51
51A
122
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--5 Assemblies include all parts shown in frames. 10/07/2008
5
53A
161
445
967
161A
53
425
445A
968B
467
967A
185
163
613A
81 613
677
883
836
971
176
11A
346
412
11C
875
968A
300
832
994
676
883A
425A
968
968C
425
676B
677B
NOTE: This muffler is intended for replacement
purposes only and is not to be used
for retrofitting to engines with different
exhaust systems.
883C
832C
836C
300C
863C
740
740A
819
355
436C
437
1177
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--6 Assemblies include all parts shown in frames. 10/07/2008
6
1036 EMISSIONS LABEL
305
732
65
592 55
1211
1210
59
58
459
689
456
597
332
455
1070
1005
23
1046
608
60
727A
304
725A
1298 725B
622
728
304A
65
592
65
592 55A
1211
1210
59
58
459
689
456
597
608A
60
934
695
37 78
363
1212
1298
298
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--7 Assemblies include all parts shown in frames. 10/07/2008
7
211
209
267
265
270
268
269
271
843
663
281
632
621
410
188
668
271A
773
1138
222A
188
616
615
505
562
604 564
227
504
222
616
564A
1230
1404
604A
222B
493B
278
240A
240
958
601
601
601
601
187C
187 187B187A
190
972A 187D
601
957
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--8 Assemblies include all parts shown in frames. 10/07/2008
8
85
277
84 83
88
82
272
87
80
15A
87
86
79
1051
801
544
310
803
579
802
783
513
510
309
1090
503
87
83
415B
87
79A
86A
88A
80A
82A
415B
85
277
84
272
Not for
Reproduction

205400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--9 Assemblies include all parts shown in frames. 10/07/2008
9
578
474A
DC ONLY
NOTE: All stators use a No. mounting screw.
1119
NOTE: The proper flywheel part number and/or the alternator magnet size will
determine the alternator type or output. See repair instruction manual
for additional information.
501
526
578
10 -- 16 AMP
474D
641
636
627
575
500
361
664
577 990
892
493A
364A
347A
347
503
361A
347B
920
579
577A
813
627A
578A
990A
892A 500A
356J
356A
356D
356E
356C
356B
356
356L
356K
774
799
493
1052A
697
286B
286
286C
851
334
333
356H
Not for
Reproduction

REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
205400
KIncluded in Engine Gasket Set--Ref. No. 358.
DIncluded in Carburetor Overhaul Kit--Ref. No. 121 or 121A.
zIncluded in Carburetor Gasket Set--Ref. No. 977.
∆Included in Valve Gasket Set--Ref. No. 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6359--10 Assemblies include all parts shown in frames. 10/07/2008
10
1 793117 Cylinder Assembly
2 698340 Kit--Bushing/Seal
(Magneto Side)
3K391086S Seal--Oil
(Magneto Side)
5 793009 Head--Cylinder
7K∆694872 Gasket--Cylinder Head
11A 695305 Tube--Breather
Used on Type No(s).
0113, 0126, 0213,
0281, 0303, 0304,
0305, 0307, 0310,
0311.
11C 696796 Tube--Breather
12 K694953 Gasket--Crankcase
13 690360 Screw
(Cylinder Head)
15 691686 Plug--Oil Drain
15A 691682 Plug--Oil Drain
15B 695757 Plug--Oil Drain
Used on Type No(s).
0278.
16 794716 Crankshaft
Used on Type No(s).
0036, 0041, 0100,
0105, 0113, 0114,
0120, 0123, 0125,
0128, 0129, 0132,
0133, 0134, 0136,
0145, 0148, 0150,
0161, 0164, 0167,
0169, 0180, 0185,
0199, 0200, 0201,
0202, 0204, 0209,
0210, 0216, 0227,
0228, 0229, 0236,
0279, 0312, 0536,
0541.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
695817 Crankshaft
Used on Type No(s).
0049, 0050, 0112,
0195, 0212, 0281,
0310, 0311, 0549,
0550.
694678 Crankshaft
Used on Type No(s).
0038, 0116, 0118,
0130, 0140, 0153,
0154, 0159, 0163,
0174, 0175, 0177,
0178, 0179, 0184,
0186, 0187, 0188,
0190, 0191, 0194,
0205, 0207, 0208,
0211, 0214, 0215,
0217, 0232, 0309,
0313, 0538.
695306 Crankshaft
Used on Type No(s).
0126, 0278.
794717 Crankshaft
Used on Type No(s).
0115, 0141, 0168,
0171, 0172, 0173,
0183, 0197, 0198,
0203, 0213, 0280,
0299, 0303, 0304,
0306, 0537, 0542.
695818 Crankshaft
Used on Type No(s).
0035, 0165, 0166,
0196, 0307, 0535.
696512 Crankshaft
Used on Type No(s).
0121, 0230, 0301.
794720 Crankshaft
Used on Type No(s).
0305, 0533, 0563.
17 695434 Bearing--Ball
18 791412 Cover--Crankcase
-- -- -- -- -- -- N o t e -- -- -- -- -- --
792139 Cover--
Crankcase
Used on Type No(s).
0049, 0050, 0112,
0195, 0212, 0281,
0310, 0311, 0549,
0550.
791965 Cover--
Crankcase
Used on Type No(s).
0100, 0113, 0121,
0129, 0133, 0140,
0161, 0177, 0178,
0179, 0188, 0191,
0194, 0202, 0203,
0205, 0208, 0209,
0210, 0214, 0215,
0217, 0230, 0236,
0299, 0301, 0309.
19 698340 Kit--Bushing/Seal
(PTO Side)
20 K391086S Seal--Oil
(PTO Side)
21 281658S Cap--Oil Fill
22 695174 Screw
(Crankcase
Cover/Sump)
23 794814 Flywheel
-- -- -- -- -- -- N o t e -- -- -- -- -- --
695485 Flywheel
Used on Type No(s).
0041, 0050, 0112,
0118, 0123, 0148,
0150, 0169, 0172,
0174, 0180, 0185,
0186, 0198, 0204,
0210, 0216, 0229,
0303, 0311, 0312,
0313, 0533, 0541,
0542, 0550.
24 222698S Key--Flywheel
25 792117 Piston Assembly
(Standard)
-- -- -- -- -- -- N o t e -- -- -- -- -- --
792144 Piston
Assembly
(.020” Oversize)
26 792026 Ring Set
(Standard)
(Used After Code Date
05101100).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
694004 Ring Set
(Standard)
(Used Before Code
Date 05101200).
792073 Ring Set
(.020” Oversize)
(Used After Code Date
05101100).
694008 Ring Set
(.020” Oversize)
(Used Before Code
Date 05101200).
27 690975 Lock--Piston Pin
28 696581 Pin--Piston
29 694691 Rod--Connecting
30 694692 Dipper--Connecting
Rod
32 690976 Screw
(Connecting Rod)
33 499596 Valve--Exhaust
34 792200 Valve--Intake
35 694865 Spring--Valve
(Intake)
Not for
Reproduction