Briggs & Stratton 543200 Series Setup guide

Not for
Reproduction
COPYRIGHT by BRIGGS & STRATTON CORPORATION
All rights reserved. No part of this material may be reproduced or transmitted,
in any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage and retrieval system, without permission
in writing from Briggs & Stratton Corporation.
PRINTED IN U.S.A.
FORM MS--3322--03/23/2010
REPLACE FORM MS--3322--12/02/2006
FILE IN SECT. 2 OF SERVICE MANUAL
543200
Illustrated Parts List
Model Series
543200
AIR COOLED/GASEOUS
TYPE NUMBERS
0078, 0100, 0111, 0112, 0115, 0117.
.
TABLE OF CONTENTS
Air Cleaner 6.........................
Alternator 8..........................
Blower Housing 7.....................
Camshaft 2...........................
Carburetor 5..........................
Controls 5............................
Crankcase Cover/Sump 4..............
Crankshaft 2..........................
Cylinder 2............................
Cylinder Head/Valves 3................
Electric Starter 8......................
Engine Gasket Set 2..................
Exhaust 8............................
Flywheel 7............................
Intake Manifold 4.....................
Lubrication 2.........................
Pistons/Rings/Connecting Rods 2......
Springs 5.............................
Valve Gasket Set 3....................

Not for
Reproduction
543200
3322- 2 Assemblies include all parts shown in frames. 03/23/2010
2
32
27
26
25
28
29
27
27
146
3
15
718
1
16
718A
741
1027
1013
239
404
616
691
615A
1400
1399
1398
1330 REPAIR MANUAL
1058 OPERATOR’S MANUAL 1319 WARNING LABEL
REQUIRED when replacing parts
with warning labels affixed.
439
448
400
1366
601A
829
1373
1374
417
1155
1013A
186
3
15A
718
1A
718A
404
616
691
615A
439
15A
490

Not for
Reproduction
543200
3322- 3 Assemblies include all parts shown in frames. 03/23/2010
3
383
635
337
45
1026
1022
1100
1029
40A
36
33
192
868
35
5
13
7
1077
806
871 798
1022
580
1023A 914
21
11
601
708
1023
1375
708
1263
1376
1022
40
40A
34 40

Not for
Reproduction
543200
3322- 4 Assemblies include all parts shown in frames. 03/23/2010
4
22
51A
290
98
290A
12
439
18
20
431
273
750
596
468
479
523
1024
220
219
51
51A
51A
1017
965
615
221
1130
1174
46 45
50
186A
50A
51
122
431A
54

Not for
Reproduction
543200
3322- 5 Assemblies include all parts shown in frames. 03/23/2010
5
889
188
209
202
232
813
125
131
987 95
51A
222
267
265
227
278
562
505
461

Not for
Reproduction
543200
3322- 6 Assemblies include all parts shown in frames. 03/23/2010
6
467
968
467A
643
445
167
711
996
534
161
163A
431A
365
646
607
163
163A
163B
607A

Not for
Reproduction
543200
3322- 7 Assemblies include all parts shown in frames. 03/23/2010
7
24
363
1372
1332
73
74
890
1006
23
1005
1070
304
1212
1335
879
506
215
215A
215B
215C
197
215D
573
890A
668
1332
73A
1070A
1334
1334A
1334A
1334C
1334B
332
75
75A
1036 EMISSIONS LABEL
1369
1371
1370
652
879A
1334D

Not for
Reproduction
543200
3322- 8 Assemblies include all parts shown in frames. 03/23/2010
8
333
1054
334
851
789
587
309
1009
501
526
789A
920
527
892
990
664
500
883
725
728
613
613A
1119
474
635
344
333A
851 24A
300

Not for
Reproduction
543200
3322- 9 Assemblies include all parts shown in frames. 03/23/2010
9
868
3
163
404
468
691
1022
883
358 ENGINE GASKET SET
7
12
20
439
51A
51
273
163A
163B
1095 VALVE GASKET SET
868
1022
7883
51A
51

Not for
Reproduction
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
543200
Engine Gasket Set--Reference 358
Carburetor Overhaul Kit--Reference 121
Valve Gasket Set--Reference 1095
3322- 10 Assemblies include all parts shown in frames. 03/23/2010
10
1 843286 Cylinder Assembly
(Used After Code Date
06083100).
Used on Type No(s).
0078, 0100, 0112,
0115, 0117.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
842785 Cylinder
Assembly
(Used Before Code
Date 06090100).
Used on Type No(s).
0078, 0100, 0112,
0115.
1A 843287 Cylinder Assembly
Used on Type No(s).
0111, 0116.
3 841596 Seal--Oil
(Magneto Side)
5 842180 Head--Cylinder
(Cylinder #1)
-- -- -- -- -- -- N o t e -- -- -- -- -- --
842181 Head--Cylinder
(Cylinder #2)
7 809730 Gasket--Cylinder Head
11 809736 Tube--Breather
12 844107 Gasket--Crankcase
13 809784 Screw
(Cylinder Head)
15 807392 Plug--Oil Drain
15A 690946 Plug--Oil Drain
Used on Type No(s).
0111, 0116.
16 843288 Crankshaft
(Used After Code Date
06083100).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
841683 Crankshaft
(Used Before Code
Date 06090100).
18 842458 Cover--Crankcase
20 841596 Seal--Oil
(PTO Side)
21 843464 Cap--Oil Fill
22 807362 Screw
(Crankcase
Cover/Sump)
23 844404 Flywheel
(Used After Code Date
08073100).
Used on Type No(s).
0078, 0100, 0112,
0115, 0117.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
843329 Flywheel
(Used After Code Date
06111400 and Before
Code Date 08080100).
Used on Type No(s).
0078, 0100, 0112,
0115.
843330 Flywheel
(Used After Code Date
06111400).
Used on Type No(s).
0111, 0116.
842182 Flywheel
(Used Before Code
Date 06111500).
Used on Type No(s).
0078, 0100, 0112.
(Refer to
Reference 333 to
match types and
date codes)
24 222698s Key--Flywheel
25 809790 Piston Assembly
-- -- -- -- -- -- N o t e -- -- -- -- -- --
841931 Piston
Assembly
(.020” Oversize)
26 809972 Ring Set
-- -- -- -- -- -- N o t e -- -- -- -- -- --
841932 Ring Set
(.020” Oversize)
27 807351 Lock--Piston Pin
28 807361 Pin--Piston
29 809275 Rod--Connecting
32 807363 Screw
(Connecting Rod)
33 843729 Valve--Exhaust
34 843730 Valve--Intake
35 809374 Spring--Valve
(Intake)
36 809374 Spring--Valve
(Exhaust)
40 844788 Retainer--Valve
40A 807492 Retainer--Valve
45 809785 Tappet--Valve
46 809879 Camshaft
50 844340 Manifold--Intake
(Used After Code Date
08123100).
50A 841591 Manifold--Intake
(Used Before Code
Date 09010100).
51 841592 Gasket--Intake
(Used After Code Date
04031100).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
809871 Gasket--
Intake
(Used Before Code
Date 04031200).
51A 809910 Gasket--Intake
54 691537 Screw
(Intake Manifold)
(M6x70mm)
(Used Before Code
Date 04031700).
73 841840 Screen--Rotating
(Used After Code Date
05100900).
73A 809945 Screen--Rotating
(Used Before Code
Date 05101000).
74 809947 Screw
(Rotating Screen)
75 691056 Washer
(Flywheel)
(Used Before Code
Date 05051100).
75A 842548 Washer
(Flywheel)
(Used After Code Date
05051000).
95 690718 Screw
(Throttle Valve)
98 841842 Kit--Idle Speed
122 843268 Spacer--Carburetor
125 842183 Carburetor
(Gaseous)
131 841551 Kit--Throttle Shave
146 691639 Key--Timing
161 843118 Base--Air Cleaner
(Used After Code Date
06062200).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
841851 Base--
Air Cleaner
(Used Before Code
Date 06062300).

Not for
Reproduction
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
543200
Engine Gasket Set--Reference 358
Carburetor Overhaul Kit--Reference 121
Valve Gasket Set Reference--1095
3322- 11 Assemblies include all parts shown in frames. 03/23/2010
11
163 807375 Gasket--Air Cleaner
163A 841852 Gasket--Air Cleaner
(Used Before Code
Date 06062300).
163B 843117 Gasket--Air Cleaner
(Used After Code Date
06062200).
167 841855 Seal--Air Cleaner Nut
186 841511 Connector--Hose
(Oil Cooler Diverter)
186A 844568 Connector--Hose
(Intake Manifold)
188 692539 Screw
(Control Bracket)
192 690083 Adjuster--Rocker Arm
197 692539 Screw
(Back Plate)
202 841322 Link--
Mechanical Governor
209 841500 Spring--Governor
(Purple)
Used on Type No(s).
0078, 0100, 0111.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
842049 Spring--
Governor
(Red)
Used on Type No(s).
0112, 0115, 0116,
0117.
215 809728 Guide--Air
(Cylinder #1)
215A 809737 Guide--Air
(Cylinder #2)
215B 809897 Guide--Air
(Cylinder #2)
215C 809738 Guide--Air
(Cylinder #1)
215D 809739 Guide--Air
(Valley)
219 809426 Gear--Governor
220 841608 Washer
(Governor Gear)
221 841026 Cup--Governor
222 843535 Bracket--Control
227 809984 Lever--
Governor Control
232 690545 Spring--Governor Link
239 841281 Switch--Oil Pressure
265 841673 Clamp--Casing
267 841672 Screw
(Casing Clamp)
273 690681 Seal--O Ring
(Oil Pump)
278 842122 Washer
(Governor
Control Lever)
290 809911 Screw
(Intake Elbow)
(M6x55mm)
290A 807421 Screw
(Intake Elbow)
(M6x25mm)
300 809983 Muffler
Used on Type No(s).
0112.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
841836 Muffler
Used on Type No(s).
0115.
304 842189 Housing--Blower
-- -- -- -- -- -- N o t e -- -- -- -- -- --
843442 Housing--
Blower
(Oil Cooler)
Used on Type No(s).
0115, 0116.
309 807383 Motor--Starter
332 842222 Nut
(Flywheel)
333 843327 Armature--Magneto
(Used After Code Date
06111400).
(Refer to
Reference23to
match types and
date codes)
333A 843860 Armature--Magneto
(Includes Offset Key)
(Used Before Code
Date 06111500).
334 692066 Screw
(Magneto Armature)
337 692051 Plug--Spark
-- -- -- -- -- -- N o t e -- -- -- -- -- --
797434 Plug--Spark
Used on Type No(s).
0112E1, 0117.
344 692539 Screw
(Cable Clamp)
358 841122 Gasket Set--Engine
363 19203 Puller--Flywheel
365 841853 Screw
(Carburetor)
(M6x103mm)
383 19576s Wrench--Spark Plug
400 841501 Cooler--Oil
404 809436 Washer
(Governor Crank)
417 810074 Screw
(Oil Cooler)
(Top)
431 841539 Elbow--Intake
(Intake Manifold)
431A 843116 Elbow--Intake
(Air Cleaner)
(Used After Code Date
06062200).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
841854 Elbow--Intake
(Air Cleaner)
(Used Before Code
Date 06062300).
439 692154 Seal--O Ring
(Crankcase
Cover/Sump)
445 841856 Filter--
Air Cleaner Cartridge
448 841504 Bracket--Oil Cooler
461 842185 Hose--Gaseous
Fuel Connetor
(Cut to
Required Length)
467 841846 Knob--Air Cleaner
467A 691985 Knob--Air Cleaner
(Used After Code Date
06062200).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
690939 Nut
(Used Before Code
Date 06062300).
468 690690 Seal--O Ring
(Oil Pump Screen)
474 696579 Alternator
Used on Type No(s).
0078, 0100, 0112,
0115, 0117.
479 807084 Screw
(Oil Pump Screen)
490 843433 Bearing--
Magneto Side
500 691086 Washer
(Key Switch)
501 691573 Regulator
Used on Type No(s).
0078, 0100, 0112,
0115, 0117.
505 690238 Nut
(Governor
Control Lever)
506 809957 Screw
(Carburetor Cover)
523 841007 Dipstick
526 691547 Screw
(Regulator)
Used on Type No(s).
0078, 0100, 0112,
0115, 0117.
527 690423 Clamp--Tube
534 692062 Screw
(Air Cleaner)

Not for
Reproduction
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
543200
Engine Gasket Set--Reference 358
Carburetor Overhaul Kit--Reference 121
Valve Gasket Set--Reference 1095
3322- 12 Assemblies include all parts shown in frames. 03/23/2010
12
562 843344 Bolt
(Governor
Control Lever)
573 842712 Plate--Back
580 809894 Seal--O Ring
(Oil Fill Cap)
587 807386 Clamp--Cable
596 691492 Screw
(Oil Pump)
601 841499 Clamp--Hose
(Breather Tube)
601A 841597 Clamp--Hose
(Oil Hose)
607 807385 Screw
(Air Cleaner Brace)
(M6x35mm)
607A 692539 Screw
(Air Cleaner Brace)
(M6x10mm)
613 692062 Screw
(Muffler)
(M8x18mm)
613A 809743 Screw
(Muffler)
(M8x25mm)
615 698290 Retainer--
Governor Shaft
615A 809533 Retainer--
Governor Shaft
616 844180 Crank--Governor
635 692076 Boot--Spark Plug
643 841850 Retainer--Air Filter
646 841849 Brace--Air Cleaner
652 807084 Screw
(Support Bracket)
(M6x14mm)
664 691087 Nut
(Key Switch)
668 841974 Spacer
(Blower Housing)
691 809287 Seal--Governor Shaft
708 841301 Seal--O Ring
(Breather Reed)
711 691492 Screw
(Carburetor Shield)
718 690959 Pin--Locating
(Cylinder)
718A 809508 Pin--Locating
(Cylinder Head)
725 841132 Shield--Heat
728 692067 Screw
(Heat Shield)
741 809432 Gear--Timing
750 692539 Screw
(Oil Pump Cover)
789 809906 Harness--Wiring
789A 809967 Harness--Wiring
Used on Type No(s).
0112, 0115, 0117.
798 691492 Screw
(Rocker Arm)
806 807357 Screw
(Lifting Bracket)
813 843438 Clamp
829 841503 Hose--Oil
851 493880s Terminal--Spark Plug
868 691963 Seal--Valve
871 692057 Bushing--Valve Guide
879 842188 Cover--Carburetor
Used on Type No(s).
0078, 0100, 0111,
0115, 0116.
879A 809955 Cover--Carburetor
Used on Type No(s).
0112, 0117.
883 809872 Gasket--Exhaust
889 842184 Tee
890 809987 Bracket--Support
(Rotating Screen)
890A 841614 Bracket--Support
892 692318 Switch--Key
Used on Type No(s).
0112, 0117.
914 807357 Screw
(Rocker Cover)
920 825418 Solenoid--Starter
965 809422 Cover--Oil Pump
968 841847 Cover--Air Cleaner
987 808183 Seal--Throttle Shaft
990 691959 Key Set
Used on Type No(s).
0112, 0117.
996 843119 Shield--Carburetor
(Used After Code Date
06062200).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
841848 Shield--
Carburetor
(Used Before Code
Date 06062300).
1005 809950 Fan--Flywheel
1006 809999 Retainer--Fan
1009 690711 Screw
(Starter Motor)
1013 809505 Nipple--Oil Filter
Used on Type No(s).
0078, 0100, 0111,
0112, 0117.
1013A 841602 Nipple--Oil Filter
(Oil Cooler)
Used on Type No(s).
0115.
1017 809421 Screen--Oil Pump
1022 809732 Gasket--Rocker Cover
1023 809789 Cover--Rocker
(Rocker Cover #2)
1023A 809731 Cover--Rocker
(Rocker Cover #1)
1024 841291 Pump--Oil
1026 809783 Rod--Push
1027 842921 Filter--Oil
1029 807323 Arm--Rocker
1036 Label--Emissions
(Available from a
Briggs & Stratton
Authorized Dealer)
1054 280275 Tie--Cable
(Used After Code Date
05011000).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
807340 Tie--Cable
(Used Before Code
Date 05011100).
1058 279551TRI Operator’s Manual
Used on Type No(s).
0078, 0100, 0115.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
279551WST
Operator’s Manual
Used on Type No(s).
0111E2, 0112, 0117.
1070 807435 Screw
(Flywheel Fan)
(M6x20mm)
1070A 841205 Screw
(Flywheel Fan)
(M6x24mm)
Used on Type No(s).
0111, 0112, 0116.
1077 809729 Bracket--Lifting
1095 843713 Gasket Set--Valve
1100 791959 Pivot--Rocker Arm
1119 691552 Screw
(Alternator)
1130 841590 Stud
(Intake Manifold)
(M8x80mm)
(Used After Code Date
04031100).

Not for
Reproduction
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
543200
Engine Gasket Set--Reference 358
Carburetor Overhaul Kit--Reference 121
Valve Gasket Set Reference--1095
3322- 13 Assemblies include all parts shown in frames. 03/23/2010
13
1155 806647 Washer
(Oil Cooler)
(Top)
1171 844813 Stud
(Rocker Cover)
Used on Type No(s).
0111.
1174 842067 Nut
(Intake Manifold)
(Used After Code Date
04031100).
1212 809958 Stud
(Blower Housing)
1263 841324 Reed--Breather
1319 794467 Label--Warning
1330 272144 Repair Manual
1332 809948 Washer
(Rotating Screen)
1334 807435 Screw
(Air Guide)
(M6x20mm)
1334A 841233 Screw
(Air Guide)
(M6x12mm)
1334B 692062 Screw
(Air Guide)
(M8x18mm)
1334C 690677 Screw
(Air Guide)
(M4x12mm)
1334D 807084 Screw
(Air Guide)
(M6x14mm)
1335 690939 Nut
(Blower Housing)
1366 841510 Diverter--Oil Cooler
Used on Type No(s).
0115, 0116.
1369 842858 Guard--Flywheel Fan
Used on Type No(s).
0115.
1370 692539 Screw
(Flywheel Fan Guard)
Used on Type No(s).
0115.
1371 841537 Nut
(Flywheel Fan Guard)
Used on Type No(s).
0115.
1372 809946 Stud
(Rotating Screen)
1373 692539 Screw
(Oil Cooler Bracket)
1374 841506 Seal--O Ring
(Oil Cooler Diverter)
1375 841550 Cover--Breather Reed
1376 806421 Screw
(Breather/Reed Cover)
1398 842191 Cover--Fuel Pump
1399 690932 Screw
(Fuel Pump Cover)
1400 809894 Seal--O Ring
(Fuel Pump Cover)

Not for
Reproduction

Not for
Reproduction

Not for
Reproduction