Briggs & Stratton 543200 Series Setup guide

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PRINTED IN U.S.A.
FORM MS−3322 06/08/2007
REPLACES FORM MS−3322 12/02/2006
FILE IN SECT. 2 OF SERVICE MANUAL
543200
Illustrated Parts List
Model Series
543200
AIR COOLED/GASEOUS
TYPE NUMBERS
0078, 0100, 0111, 0112, 0115.
TABLE OF CONTENTS
Air Cleaner 6. . . . . . . . . . . . . . . . . . . . . . . . .
Alternator 8. . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Housing 7. . . . . . . . . . . . . . . . . . . . .
Camshaft 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Carburetor 5. . . . . . . . . . . . . . . . . . . . . . . . .
Controls 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Cover/Sump 4. . . . . . . . . . . . .
Crankshaft 2. . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head/Valves 3. . . . . . . . . . . . . . . .
Electric Starter 8. . . . . . . . . . . . . . . . . . . . . .
Engine Gasket Set 2. . . . . . . . . . . . . . . . . .
Exhaust 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Intake Manifold 4. . . . . . . . . . . . . . . . . . . . .
Lubrication 2. . . . . . . . . . . . . . . . . . . . . . . . .
Pistons/Rings/Connecting Rods 2. . . . .
Springs 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Gasket Set 3. . . . . . . . . . . . . . . . . . . .

543200
3322−2 Assemblies include all parts shown in frames. 06/08/2007
2
32
27
26
25
28
29
27
27
146
3
15
718
1
16
46
718A
741
1027
1013
239
404
616
691
615A
1400
1399 1398
868
3
163
404
468
691
1022
883
358 ENGINE GASKET SET
7
12
20
439
51A
51
273
1330 REPAIR MANUAL1058 OPERATOR’S MANUAL
1319 WARNING LABEL
REQUIRED when replacing parts
with warning labels affixed.
439
448
400
1366
601A
829
1373
1374
417
1155
1013A
163A
163B
186

543200
3322−3 Assemblies include all parts shown in frames. 06/08/2007
3
383
635
337
45
1026
1022
1100
1029
40
36
33 192
868
35
5
34
13
7
1077
806
871
798
1022
580
1023A 914
21
1095 VALVE GASKET SET
868
1022
7883
51A
51
11
601
708
1023
1375
708
1263
1376
42
42

543200
3322−4 Assemblies include all parts shown in frames. 06/08/2007
4
22
51A
50
290
98
290A
12
439
18
20
431
273
750
596
468
479
523
1024
220
219
51
122
51A
51A
1017
965
615
221
1130
1174

543200
3322−5 Assemblies include all parts shown in frames. 06/08/2007
5
1068
889
125
51A
188
222
267
265
209
202
232
227
562
278
505
813

543200
3322−6 Assemblies include all parts shown in frames. 06/08/2007
6
467
968
467A
643
967
445
167
711
996
534
161
163A
431A
365
646
607
163
163A
163B
607A

543200
3322−7 Assemblies include all parts shown in frames. 06/08/2007
7
24
363
1372
1332
73
74
890
1006
23
1005
1070
304
1212
1335
879
506
215
215A
215B
215C
197
215D
573
890A
668
1332
73A
1070A
1334
1334A
1334A
1334C
1334B
332
75
332A
75A
1036 EMISSIONS LABEL
1369
1371
1370
652

543200
3322−8 Assemblies include all parts shown in frames. 06/08/2007
8
333
1054
334
851
789
587
309
1009
501
526
789A
920
527
892
990
664
500
883
725
728
300
613
613A
883
1119
474
877
635
344

REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
543200
Engine Gasket Set Reference 358
Carburetor Overhaul Kit Reference 121
Valve Gasket Set Reference 1095
3322−9 Assemblies include all parts shown in frames. 06/08/2007
9
1 843286 Cylinder Assembly
(Used After Code Date
06083100).
Used on Type No(s).
0078, 0100, 0112,
0115.
−−−−−− Note −−−−−−
809971 Cylinder
Assembly
(Used Before Code
Date 06090100).
Used on Type No(s).
0078, 0100, 0112,
0115.
843287 Cylinder
Assembly
Used on Type No(s).
0111.
3 841596 Seal−Oil
(Magneto Side)
5 842180 Head−Cylinder
(Cylinder #1)
−−−−−− Note −−−−−−
842181 Head−Cylinder
(Cylinder #2)
7 809730 Gasket−Cylinder Head
11 809736 Tube−Breather
12 809727 Gasket−Crankcase
13 809784 Screw
(Cylinder Head)
15 807392 Plug−Oil Drain
16 843288 Crankshaft
(Used After Code Date
06083100).
−−−−−− Note −−−−−−
841683 Crankshaft
(Used Before Code
Date 06090100).
18 842458 Cover−Crankcase
20 841596 Seal−Oil
(PTO Side)
21 809895 Cap−Oil Fill
22 807362 Screw
(Crankcase
Cover/Sump)
23 842182 Flywheel
24 222698S Key−Flywheel
25 809790 Piston Assembly
−−−−−− Note −−−−−−
841931 Piston
Assembly
(.020” Oversize)
26 809972 Ring Set
−−−−−− Note −−−−−−
841932 Ring Set
(.020” Oversize)
27 807351 Lock−Piston Pin
28 807361 Pin−Piston
29 809275 Rod−Connecting
32 807363 Screw
(Connecting Rod)
33 842154 Valve−Exhaust
34 809902 Valve−Intake
35 809374 Spring−Valve
(Intake)
36 809374 Spring−Valve
(Exhaust)
40 807492 Retainer−Valve
42 807683 Keeper−Valve
45 809785 Tappet−Valve
46 809879 Camshaft
50 841591 Manifold−Intake
51 841592 Gasket−Intake
(Used After Code Date
04031100).
−−−−−− Note −−−−−−
809871 Gasket−
Intake
(Used Before Code
Date 04031200).
51A 809910 Gasket−Intake
73 841840 Screen−Rotating
(Used After Code Date
05100900).
73A 809945 Screen−Rotating
(Used Before Code
Date 05101000).
74 809947 Screw
(Rotating Screen)
75 691056 Washer
(Flywheel)
(Used Before Code
Date 05051100().
75A 842548 Washer
(Flywheel)
(Used After Code Date
05051000).
98 841842 Kit−Idle Speed
122 843268 Spacer−Carburetor
(Used After Code Date
06080800).
−−−−−− Note −−−−−−
809880 Spacer−
Carburetor
(Used Before Code
Date 06080900).
125 842183 Carburetor
146 691639 Key−Timing
161 843118 Base−Air Cleaner
(Used After Code Date
06062200).
−−−−−− Note −−−−−−
841851 Base−
Air Cleaner
(Used Before Code
Date 06062300).
163 807375 Gasket−Air Cleaner
163A 841852 Gasket−Air Cleaner
(Used Before Code
Date 06062300).
163B 843117 Gasket−Air Cleaner
(Used After Code Date
06062200).
167 841855 Seal−Air Cleaner Nut
186 841511 Connector−Hose
(Oil Cooler Diverter)
188 692539 Screw
(Control Bracket)
192 690083 Adjuster−Rocker Arm
197 692539 Screw
(Back Plate)
202 841322 Link−Mechanical
Governor
209 841500 Spring−Governor
(Purple)
Used on Type No(s).
0078, 0100, 0111.
−−−−−− Note −−−−−−
842049 Spring−
Governor
(Red)
Used on Type No(s).
0112, 0115.
215 809728 Guide−Air
(Cylinder #1)
215A 809737 Guide−Air
(Cylinder #2)
215B 809897 Guide−Air
(Cylinder #2)
215C 809738 Guide−Air
(Cylinder #1)
215D 809739 Guide−Air
(Valley)
219 809426 Gear−Governor
220 841608 Washer
(Governor Gear)

REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
543200
Engine Gasket Set Reference 358
Carburetor Overhaul Kit Reference 121
Valve Gasket Set Reference 1095
3322−10 Assemblies include all parts shown in frames. 06/08/2007
10
221 841026 Cup−Governor
222 843535 Bracket−Control
227 809984 Lever−Governor
Control
232 690545 Spring−Governor Link
239 841281 Switch−Oil Pressure
265 841673 Clamp−Casing
267 841672 Screw
(Casing Clamp)
273 690681 Seal−O Ring
(Oil Pump)
278 842122 Washer
(Governor
Control Lever)
290 809911 Screw
(Intake Elbow)
(M6x55mm Long)
290A 807421 Screw
(Intake Elbow)
(M6x25mm Long)
300 809983 Muffler
Used on Type No(s).
0112.
−−−−−− Note −−−−−−
841836 Muffler
Used on Type No(s).
0115.
304 842189 Housing−Blower
−−−−−− Note −−−−−−
843442 Housing−
Blower
Used on Type No(s).
0115.
309 807383 Motor−Starter
332 807356 Nut
(Flywheel)
(Used Before Code
Date 05051100).
332A 842222 Nut
(Flywheel)
(Used After Code Date
05051000).
333 843327 Armature−Magneto
(Used After Code Date
06083100).
−−−−−− Note −−−−−−
841279 Armature−
Magneto
(Used Before Code
Date 06090100).
334 692066 Screw
(Magneto Armature)
337 491055S Plug−Spark
Used on Type No(s).
0100, 0111, 0115.
−−−−−− Note −−−−−−
792015 Plug−Spark
Used on Type No(s).
0078, 0112.
344 692539 Screw
(Cable Clamp)
358 841122 Gasket Set−Engine
363 19203 Puller−Flywheel
365 841853 Screw
(Carburetor)
(M6x103mm Long)
383 19374S Wrench−Spark Plug
400 841501 Cooler−Oil
404 809436 Washer
(Governor Crank)
417 810074 Screw
(Oil Cooler)
431 841539 Elbow−Intake
(Intake Manifold)
431A 843116 Elbow−Intake
(Air Cleaner)
Used on Type No(s).
0078, 0100, 0111,
0112, 0115.
(Used After Code Date
06062200).
−−−−−− Note −−−−−−
841854 Elbow−Intake
(Air Cleaner)
Used on Type No(s).
0078, 0100, 0111,
0112, 0115.
(Used Before Code
Date 06062300).
439 692154 Seal−O Ring
(Crankcase
Cover/Sump)
445 841856 Filter−Air Cleaner
Cartridge
448 841504 Bracket−Oil Cooler
467 841846 Knob−Air Cleaner
467A 691985 Knob−Air Cleaner
468 690690 Seal−O Ring
(Oil Pump Screen)
474 696579 Alternator
(20 Amp)
Used on Type No(s).
0078, 0100, 0112,
0115.
479 807084 Screw
(Oil Pump Screen)
500 691086 Washer
(Key Switch)
501 691573 Regulator
(20 Amp)
Used on Type No(s).
0078, 0100, 0112,
0115.
505 690238 Nut
(Governor
Control Lever)
506 809957 Screw
(Carburetor Cover)
523 841007 Dipstick
526 691547 Screw
(Regulator)
527 690423 Clamp−Tube
534 692062 Screw
(Air Cleaner)
562 843344 Bolt
(Governor
Control Lever)
573 809956 Plate−Back
580 809894 Seal−O Ring
(Oil Fill Cap)
587 807386 Clamp−Cable
596 691492 Screw
(Oil Pump)
601 841499 Clamp−Hose
(Breather Tube)
601A 841597 Clamp−Hose
(Oil Cooler)
607 807385 Screw
(Air Cleaner Brace)
(M6x35mm Long)
607A 692539 Screw
(Air Cleaner Brace)
(M6x10mm Long)
613 692062 Screw
(Muffler)
(M8x18mm Long)
613A 809743 Screw
(Muffler)
(M8x25mm Long)
615 698290 Retainer−Governor
Shaft
(Governor Gear)
615A 809533 Retainer−Governor
Shaft
(Governor Shaft)