Brillion HFC Series Operation and maintenance manual

ASSEMBLY INSTRUCTIONS
OPERATOR’S MANUAL
BRILLION )$50(48,30(17
BRILLION, WISCONSIN 54110 4K598
799rev3-20-05
HFC Field Cultivator
Brillion
Brillion
MODELS: HFCT32 THROUGH HFCT36
HFKT32 THROUGH HFKT36
32-Foot through 36-Foot
www.brillionfarmeq.com

Introduction ........................................................................................................................................3
Location reference.....................................................................................................................3
Parts ordering............................................................................................................................3
Safety Suggestions............................................................................................................................4
Safety Warning Signs.........................................................................................................................5
Decal locations..........................................................................................................................7
Pre-operating Checks ........................................................................................................................8
Operating Instructions......................................................................................................................12
Safety chain ..........................................................................................................................12
Prepare for transport...............................................................................................................12
Prepare for field operation.......................................................................................................13
Operating depth adjustment....................................................................................................13
Maintenance.....................................................................................................................................15
Fasteners ................................................................................................................................15
Shanks ...................................................................................................................................15
Lubrication..........................................................................................................................15,16
Assembly Instructions......................................................................................................................17
Frame halves...........................................................................................................................17
Drawbar to Frame ...................................................................................................................18
Center rockshaft and wheels...................................................................................................19
Center Section Adjust Rods ....................................................................................................20
Center section wheel cylinders................................................................................................21
Leveling linkage.......................................................................................................................22
Cylinder anchor attachment ....................................................................................................23
Wing attachment .....................................................................................................................24
Cylinder attachment to cylinder anchors.................................................................................25
Wing rockshafts and wheels....................................................................................................26
Wing adjust rods......................................................................................................................27
Gage Wheels...........................................................................................................................28
Shanks ....................................................................................................................................29
Shank locations.......................................................................................................................31
Hydraulics................................................................................................................................32
Light Kit ...............................................................................................................................33a, 33b
Spike Tooth Drags............................................................................................................................34
Coil Tine Drags.................................................................................................................................36
Trouble Shooting..............................................................................................................................38
Specifications ..................................................................................................................................40
Contents
Contents
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FIGURE 1
NAME PLATE
Location Reference
Right hand, left hand, and forward designations are determined by standing behind the machine and
facing the direction it will travel during field operation.
Parts Ordering
When ordering parts for this machine, include the complete model number and serial number. Refer to
the name plate on the drawbar as shown in Figure 1. Please read and record this number upon taking
delivery of this machine.
FIELD CULTIVATOR Model _____________________
Serial Number ______________________________
Date Purchased _____________________________
Be sure to read the warranty card which is shipped
with the machine. Return the proper portion of the
card for recording at the factory.
The Symbol Shown Is Used To Call Your Attention To Instructions
Concerning Your Personal Safety. This Symbol Is Found On Your
Machine - It Points Out Important Safety Precautions. It Means
“ATTENTION! - Become Alert! Your Personal Safety Is Involved!” Read
The Message That FollowsAnd Be Alert To The Possibility Of Personal
Injury Or Death.
INTRODUCTION
To obtain maximum benefits from the BRILLION FIELD CULTIVATOR, please study this manual care-
fully before starting assembly or operation. A special section, “Assembly Instructions”, is included. If
items in this manual are not understood, contact your local Brillion dealer.
BE ALERT!
Your Safety Is Involved.
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Introduction
Introduction

SAFETY SUGGESTIONS
Federal law requires you to explain the safety and operating instructions furnished with this machine
to all employees before they are allowed to operate the machine. These must be repeated to the
employees at the beginning of each season. Be sure to observe and follow the instructions for the
safety of anyone operating or near the machine.
Investigation has shown that nearly 1/3 of all farm accidents are caused by careless use of machin-
ery. You can do your part in improving safety by observing the following suggestions. Insist that all
people working with you or for you abide by them.
1. Do not stand between the tractor and implement when attaching or detaching implement
unless both are not moving.
2. Before applying pressure to the system, be sure all connections are tight and that hydraulic
lines and hoses are not damaged. Check the system again while cycling.
3. Escaping fluid under pressure can be nearly invisible and have enough force to penetrate the
skin causing serious injury. Use a piece of cardboard or wood, rather than hands, to search
for suspected leaks. If injured by fluid, see a doctor at once.
4. Do not make adjustments or lubricate machine while it is in motion.
5. Do not allow anyone to ride on tractor or machine.
6. Always use transport locks while transporting the machine.
7. Do not transport at speeds over 15 mph.
8. Avoid sudden stops or turns when transporting because the weight of machine may cause
operator to lose control of tractor. Use a tractor heavier than the machine. Do not allow
tractor drawbar to swing when in transport.
9. Use caution when towing behind articulated steering tractors; fast or sharp turns may cause
the machine to shift sideways.
10. When transporting the machine on a road or highway, use adequate warning symbols,
reflectors, lights, and slow moving vehicle signs as required. Use a safety chain.
11. Block machine so it will not roll when unhitched from tractor.
12. Relieve pressure in hydraulic lines before uncoupling hydraulic hoses from tractor. On most
tractors this can be done by operating valves after engine is stopped.
13. Securely block machine when working on or under it to prevent injury in case of hydraulic
failure or inadvertent lowering by another person.
14. Lower machine to ground when not in use.
15. Do not fold or unfold wings without first bleeding all air from the hydraulic circuit.
16. Know the height of your machine in the folded position, do not fold the wings under low power
lines or other obstructions.
17. Fold wings on as level a surface as possible.
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The wings of the HFC Cultivator must not be raised by any other method than
using properly bled hydraulic cylinders provided with the machine.
If the wings have been raised by another method, and the cylinders are not filled with
oil, the unfolding sequence becomes extremely dangerous. Also, wings raised
by other methods could fall when transporting a machine over uneven terrain.
Do not remove the cylinder pins or service the cylinders unless the wings are un-
folded and supported.
DANGER
3J675
FALLING WINGS CAN CAUSE INJURY
OR DEATH. STAND CLEAR
WHEN WINGS
ARE BEING RAISED OR LOWERED.
DO NOT TOW EQUIPMENT THT IS HEAVIER THAN
THE WEIGHT OF THE VEHICLE USED FOR TOWING.
WARNING
FAILURE TO COMPLY WITH THIS WARNING COULD
RESULT IN LOSS OF CONTROL OF THE VEHICLE
AND PERSONAL INJURY OR DEATH.
BOLT THE TWO HALVES
OF THE HITCH TOGETHER
ORIENT THE HITCH ASSEMBLY AS SHOWN,
SO THAT THE WEIGHT OF THE MACHINE IS
CARRIED BY THE 4K332 CASTING.
CULTIVATOR
DRAWBAR
4D355
4K332
4K661
6C729
4K661 CLEVIS IS NOT
RECOMMENDED FOR FIELD
USE. IT IS TO BE USED FOR
DELIVERY OR TRANSPORT.

SAFETY WARNING SIGNS
The “WARNING” signs and their locations illustrated on the following two pages are placed on the ma-
chine to warn of hazards. “The warnings found on the signs are for your own personal safety and that
of those around you.” OBSERVE THESE WARNINGS!
There are three levels of hazard intensity that appear with the safety alert symbol on safety decals:
DANGER, WARNING, and CAUTION. Hazard intensity is defined as follows:
DANGER - Immediate hazards which WILL result in severe personal injury or death.
WARNING - Hazards or unsafe practices which COULD result in severe personal
injury or death.
CAUTION - A reminder of safety practices, or an alert to unsafe practices which could
result in personal injury.
Keep these signs clean so they can be observed readily. Wash with soap and water or cleaning solu-
tion as required.
Replace “WARNING” signs should they become damaged, painted over or if they are missing.
When replacing decals, clean the machine surface thoroughly using soap and water or cleaning solu-
tion to remove all dirt and grease.
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1.--5J333
Yellow &
Black
4.--3J675 - Red & White
11.--2J431 - Amber
12.--2J430 - Red
5.--3K706
Orange,
Black &
White
13.--6J376
Red & White
2.--8J310
Yellow & Black
3.--3J678
Red & White
6.--9J629
Red & White
FALLING WINGS CAN CAUSE INJURY
OR DEATH. STAND CLEAR WHEN WINGS
ARE BEING RAISED OR LOWERED.
DANGER
8J310
HARROWS OR OTHER DEVICES MOUNTED ON THE REAR OF THIS
MACHINE WILL USUALLY MAKE IT DRAWBAR-LIGHT. TO AVOID
PERSONAL INJURY FROM MACHINE TIPPING REARWARD, ALWAYS
LOWER MACHINE TO GROUND BEFORE DISCONNECTING TRACTOR.
SEE OPERATOR’S MANUAL FOR DETAILS.
DANGER
5J333
1. DO NOT LUBRICATE, ADJUST OR REPAIR WHEN MACHINE IS IN MOTION.
2. DO NOT TOW OR TRANSPORT FASTER THAN 15 MILES PER HOUR.
3. DO NOT RIDE ORALLOW OTHERS TO RIDE ON THE MACHINE.
4. BLOCK UPALL HYDRAULICALLY OR MECHANICALLY RAISED COMPONENTS TO PREVENT
UNINTENDED LOWERING OR LOWER THE MACHINE TO THE GROUND TO MAKEADJUSTMENT
OR REPAIRS WHEN NOT IN USE.
5. KEEPALL PERSONSAWAY FROM MACHINE DURING HITCHING AND OPERATING.
6. SLOW DOWN BEFORE MAKING SHARP TURNS OR USING THE BRAKES.
DRIVE SLOWLY OVER ROUGH GROUND, SIDE HILLS,AND AROUND CURVES TO AVOID TIPPING.
7. COMPLY WITH ALL LAWS WHEN TRANSPORTING THE MACHINE ON PUBLIC ROADWAYS.
8. INSTRUCTALL OPERATORS IN THE SAFE OPERATION OF THE MACHINE.
REVIEW THE OPERATOR’S MANUAL FOR CORRECT PROCEDURES.
9. BLOCK IMPLEMENT TO PREVENT MOVEMENT WHEN UNHITCHED FROM TRACTOR.
8J310
CAUTION
STAND CLEAR
WHEN RAISING
OR LOWERING
WINGS.
6J376
DANGER
DANGER
STAND CLEAR
WHEN RAISING
OR LOWERING
WINGS.
3J678
BLEED THE AIR FROM WING LIFT CYLINDERS
BEFORE OPERATING. FAILURE TO DO SO WILL
ALLOW WINGS TO FREE-FALL AND MAY CAUSE
SERIOUS PERSONAL INJURY. SEE OPERATOR’S
MANUAL FOR CORRECT PROCEDURE.
DANGER
WATCH FOR ELECTRICAL WIRES
AND OTHER OVERHEAD OBSTRUC-
TIONS WHEN FOLDING WINGS.
9J629
DANGER
FAILURE TO HEED THESE WARNINGS
MAY RESULT IN PERSONAL INJURY
OR DEATH.
Page 6
HIGH PRESSURE OIL EASILY PUNCTURES
SKIN CAUSING SERIOUS INJURY,
GANGRENE OR DEATH.
IF INJURED, SEEK EMERGENCY MEDICAL
HELP. IMMEDIATE SURGERY IS
REQUIRED TO REMOVE OIL.
DO NOT USE FINGERS OR SKIN TO
CHECK FOR LEAKS.
LOWER LOAD OR RELIEVE HYDRAULIC
PRESSURE BEFORE LOOSENING FITTINGS.
WARNING
DO NOT GO NEAR LEAKS
10813A
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1. 5J333 - DANGER, “ROLLING HARROWS. . .” 2. 8J310 - CAUTION LIST 3. 3J678 - DANGER , “BLEED THE AIR. . .” 4. 3J675 - DANGER, “FALLING WINGS. . .” 5. 3K706 - WARNING, HYDRAULIC LEAKS 6. 9J629 - DANGER, ELECTRICAL HAZARD 7. 4K036 - “BRILLION” 2 3/4” x 20” 8. 4K039 - “BRILLION” 3 3/4” x 40” 9. 4K037 - “BRILLION” 2 3/4” x 32” 10. 4K038 - “FIELD COMMANDER” 11. 2J431 - REFLECTIVE AMBER 12. 2J430 - REFLECTIVE RED 13. 6J376 - DANGER, “STAND CLEAR. . .”
DECAL LOCATIONS